Jäger Z80-H536.08 S8W3, Manual

Page 1: ...Manual Z80 H536 08 S8W3 High Frequency Spindle Pneumatic taper change...

Page 2: ...elopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakani...

Page 3: ...nals 21 6 6 3 Installation 21 6 6 4 Scaling 22 6 7 Air borne noise emissions 22 7 Operating location 23 8 Installation 24 8 1 Installing the HF spindle 24 8 2 Diameter of media supply line 25 8 3 Cool...

Page 4: ...nal manual 12 4 Monthly maintenance 37 12 5 Long periods of storage 37 12 6 Maximum storage time 37 13 Dismantling 38 13 1 Disposal and environmental protection 38 14 Service and repairs 39 14 1 Servi...

Page 5: ...n of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked wi...

Page 6: ...cy Spindle q Felt cleaning taper q Transport packaging Check the high frequency spindle for completeness upon delivery 2 1 1 Optional accessories Available on request q Spindle holder q Frequency conv...

Page 7: ...th the HF spindle q Manual q The declaration of incorporation is part of the manual q Inspection protocol Check that the documentation supplied is complete when the spindle is delivered If necessary r...

Page 8: ...ining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi Jaeger GmbH if other types of machining are required 3 2...

Page 9: ...are not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF sp...

Page 10: ...may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensu...

Page 11: ...rwarding this to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft...

Page 12: ...of HF spindle 1a 1b 2 2 3 4 8 7 1a Electrical connection for motor phases 1b Electrical connection for Displacement measuring system 2 Cooling water G 1 8 3 Sealing air G 1 8 4 Taper cleaning G 1 8 7...

Page 13: ...oduced during operation of the HF spindle The temperature of the HF spindle should not exceed 45 C as this shortens the service life of the bearing u Check the temperature of the HF spindle on the hou...

Page 14: ...r poles pairs 2 Rated rotation speed 36 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Motor protection PTC 160 C Housing Stainless steel Housing...

Page 15: ...Technical Specifications Item no 10405047 07 Revision 02 15 44 Weight 12 kg Inner taper run out 1 Axial run out 1 6 1 Dimensions Clamping range...

Page 16: ...8 910 23 868 28 294 32 727 33 616 rpm Frequency 167 333 500 667 833 1 000 1 167 1 200 Hz Rated power 0 766 1 671 2 641 3 398 4 043 4 621 4 731 4 696 kW Torque 1 88 1 82 1 8 1 72 1 62 1 56 1 38 1 34 Nm...

Page 17: ...2 333 3 842 5 425 6 871 6 893 6 698 6 608 kW Torque 2 41 2 86 2 93 2 94 2 87 2 43 2 07 2 01 Nm Voltage 81 151 217 286 351 348 341 339 V Current 14 15 15 15 15 16 16 16 A Cos 0 93 0 91 0 89 0 88 0 88...

Page 18: ...fred J ger GmbH Siemensstra e 8 61239 Ober M rlen PTC 3pol FP 29027171 Flanschst FS18 PTC DFP 0 14 mm 0 14 mm 1 27 mm 1 27 mm 1 27 mm 2x 0 75 mm 0 14 mm 0 14 mm DFP U W B A W V U PE 1 Resistor 220 Ohm...

Page 19: ...test voltage Vis 3 kV Response time ta 2 5 s Operating temperature range V 0 Top 25 180 C Resistance values TNAT T R TNAT T VPTC 2 5 V R TNAT T VPTC 2 5 V R TNAT 15 K VPTC 7 5 V R TNAT 23 K VPTC 2 5 V...

Page 20: ...able during rotation q The sensor electronics convert the signal from the sensor into an analog output signal 4 20 mA 2 10 V q The output signal can be analyzed digitally with the position controller...

Page 21: ...ss sensitive to any electromagnetism For example linear drives motor power cable HF technology etc q The analog current signal can be transmitted over long distances Cable length max 50 m q The Ott Ja...

Page 22: ...44 6 6 4 Scaling Displacement Current Voltage 0 mm 4 mA 2 V 25 mm with target ring 8 10 15 mm with target ring 5 20 mA 10 V 6 7 Air borne noise emissions CAUTION Noise has an impact on health u Only o...

Page 23: ...h speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surfac...

Page 24: ...e corresponding hoses in the hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal a...

Page 25: ...ses immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitabl...

Page 26: ...on air quality see Air purity classes ISO 8573 1 26 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the f...

Page 27: ...Secure the housings with two screws See illustration for the drill hole pattern 8 5 1 Wiring of measuring system The sensor is pre assembled in the unclamp unit and connected to the sensor electronics...

Page 28: ...y the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Turn the shaft of the spindle at least ten times by hand Before storing a...

Page 29: ...arding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loc...

Page 30: ...q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise S...

Page 31: ...be free of damage and clean when switching to the HF spindle Insert the tool up to the contact surface of the clamping taper Make sure that the shaft of the HF spindle has come to an absolute stand st...

Page 32: ...neumatic taper change During a tool change the tool mount is pressed out of the shaft by the cylin der 10 3 2 Installing the changing station Proceed as follows to install the changing station Drill a...

Page 33: ...g Tool change at the HF spindle Caution No rotation without clamped tool Tool clamped signal HF spindle is ready for use No Connection on off Compressed air Always leave sealing air switched on Even i...

Page 34: ...art HF spindle Clamped signal Cylinder back Clamping system clamped with tool Tool taper inserted in tool mount of HF spindle 1 Start HF spindle when signal 1 Ejected signal Cylinder is extended Clamp...

Page 35: ...agments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is al...

Page 36: ...ccurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service life u Do not use compressed air...

Page 37: ...rizontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Rel...

Page 38: ...on More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recyc...

Page 39: ...al energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the...

Page 40: ...Frequency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause T...

Page 41: ...ervice No automatic tool change Cause Troubleshooting Contamination q Remove all contamination between the tool taper and shaft of the HF spindle Observe all points in the Tool change 30 and Mainte na...

Page 42: ...bserve all points in the Tool change 30 and Mainte nance 36 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machinin...

Page 43: ...5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized st...

Page 44: ...en GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z80 H536 08 S8W3 Item no 10405047 07 Revision 02 Date 01 09 2023 Language EN Jaeger Spindles North A...