Jäger Z80-M450.57 K1,2CK, Manual

Page 1: ...Manual Z80 M450 57 K1 2CK High Frequency Spindle Manual taper change...

Page 2: ...velopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakan...

Page 3: ...gital differential magneto resistor 18 6 6 Air borne noise emissions 19 7 Operating location 20 8 Installation 21 8 1 Installing the HF spindle 21 8 2 Diameter of media supply line 22 8 3 Cooling wate...

Page 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 5: ...ories Available on request q Spindle holder q Frequency converter q Chiller q Collet grease q Further accessories on request Only approved accessories have been tested for operational safety and func...

Page 6: ...nd a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi J...

Page 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 8: ...ay cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure...

Page 9: ...the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a s...

Page 10: ...description Item no 10204039 Revision 07 10 36 5 Technical description 5 1 Connections of HF spindle 2 1 3 2 1 Electrical connection 2 Cooling water G 1 8 2a Water outlet for spray nozzle M6 3 Sealing...

Page 11: ...ndle at a standstill etc The FC forwards the operating states of the HF spindle to the machine con troller 5 3 Cooling Liquid cooling keeps the HF spindle at a constant temperature during opera tion N...

Page 12: ...3 Hz Motor poles pairs 1 Rated rotation speed 50 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Nu...

Page 13: ...Technical Specifications Item no 10204039 Revision 07 13 36 6 1 Dimensions...

Page 14: ...max S1 Measured values S1 100 Rated rotation speed 10 000 20 000 30 000 40 000 50 000 rpm Speed 7 983 18 024 28 023 38 133 48 244 rpm Frequency 167 333 500 667 833 Hz Rated power 0 237 0 543 0 805 1 0...

Page 15: ...231 0 68 1 204 1 68 2 056 kW Torque 0 309 0 441 0 443 0 446 0 424 Nm Voltage 46 82 120 159 198 V Current 8 11 11 11 11 A Cos 0 28 0 49 0 66 0 77 0 81 Note on operation with static frequency converters...

Page 16: ...Mobilgeh use 3 6 6 PE Combi Tac mobile housing 3 6 6 PE Combi Tac 1 2 3 4 5 6 7 8 9 Motorkabel 4x1 5mm 5x0 5mm motor cable 4x1 5mm 5x0 5mm GNYE 1 5mm BN 1 5mm BU 1 5mm BK 1 5mm OG 0 5mm RD 0 5mm GN 0...

Page 17: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Page 18: ...ital differential magneto resistor S signal Note Resistor Rx If the resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 1000...

Page 19: ...Technical Specifications Item no 10204039 Revision 07 19 36 6 6 Air borne noise emissions CAUTION Noise has an impact on health u Only operate the HF spindle if you are wearing hearing protection...

Page 20: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Page 21: ...corresponding hoses in the hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal al...

Page 22: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Page 23: ...n air quality see Air purity classes ISO 8573 1 23 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 24: ...the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Turn the shaft of the spindle at least ten times by hand Before storing an...

Page 25: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 26: ...F spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise Sample illustration Direction of rotation indication The HF spindle clamping system is designed for clockwise and co...

Page 27: ...service set Insert the tool taper into the HF spindle See figure Joining position Insert the hexagon wrench into the threaded spindle through the access hole Tighten the threaded spindle clockwise wit...

Page 28: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Page 29: ...spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service l...

Page 30: ...dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Turn the shaft of the HF spindle a...

Page 31: ...n More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recycl...

Page 32: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Page 33: ...er See also Spindle becomes hot 33 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q C...

Page 34: ...HF spindle vibrates oscillates Cause Troubleshooting Tool unsuitable q Only use balanced tools Also see the Tools for high speed cutting 28 section q Check whether the tool is suitable for the applica...

Page 35: ...5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized sta...

Page 36: ...len GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z80 M450 57 K1 2CK Item no 10204039 Revision 07 Date 01 09 2023 Language EN Jaeger Spindles North A...