Jäger Z80-M530.14 S5, Manual

Page 1: ...Manual Z80 M530 14 S5 High Frequency Spindle Manual tool change...

Page 2: ...development we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Al...

Page 3: ...C 17 6 5 Speed sensor digital differential magneto resistor 18 6 6 Air borne noise emissions 18 7 Operating location 19 8 Installation 20 8 1 Installing the HF spindle 20 8 2 Diameter of media supply...

Page 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 5: ...Available on request q Spindle holder q Frequency converter q Chiller q Collet q Collet grease q Hose connections q Motor cable q Further accessories on request Only approved accessories have been te...

Page 6: ...ol and a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Alfred...

Page 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 8: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Page 9: ...to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a...

Page 10: ...Technical description Item no 10205032 Revision 00 10 36 5 Technical description 5 1 Connections of HF spindle 2 1 3 2 1 Electrical connection 2 Cooling water G 1 8 3 Sealing air G 1 8...

Page 11: ...the machine con troller Note Connect the SpeedTEC quick locking connector u For the combination SpeedTEC connector plug SpeedTEC cable plug u Remove the O ring on the SpeedTEC connector plug 5 3 Cooli...

Page 12: ...Hz Motor poles pairs 2 Rated rotation speed 30 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor Number o...

Page 13: ...Technical Specifications Item no 10205032 Revision 00 13 36 6 1 Dimensions Clamping range...

Page 14: ...5 000 10 000 15 000 20 000 25 000 30 000 rpm Speed 3 888 8 766 14 002 18 910 23 868 28 294 rpm Frequency 167 333 500 667 833 1 000 Hz Rated power 0 766 1 671 2 641 3 398 4 043 4 621 kW Torque 1 88 1 8...

Page 15: ...9 2 333 3 842 5 425 6 871 6 893 kW Torque 2 41 2 86 2 93 2 94 2 87 2 43 Nm Voltage 81 151 217 286 351 348 V Current 14 15 15 15 15 16 A Cos 0 93 0 91 0 89 0 88 0 88 0 9 Note on operation with static f...

Page 16: ...Stator Stator U DFP Digitale Feldplatte Differential magneto resistor 0 75 mm 0 14 mm 0 14 mm U V W PIN 3 7 4 pole 4 7 2 pole 2 7 2 pole 2 4 2 pole 3 7 2 pole AC 7 01 2 PTC PTC AC 8 01 4 C B A G blau...

Page 17: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Page 18: ...resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000...

Page 19: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Page 20: ...se fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal all connections for cooling wate...

Page 21: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Page 22: ...n air quality see Air purity classes ISO 8573 1 22 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 23: ...entrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn the shaft of the spindle at least ten times by...

Page 24: ...the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage location to the t...

Page 25: ...lamping nut out The collet is also pulled out in the process Remove the tool Remove the collet from the clamping nut Note Ensure functionality All contamination damages the collet clamping nut tool mo...

Page 26: ...at a standstill 10 1 1 Maximum tightening torques Short clamping bore Continuous clamping bore Excessive tightening torques MA can damage or destroy the collet clamping nut and collet mount of the sh...

Page 27: ...y be de stroyed and their fragments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u Always select the lowest specified speed for machining...

Page 28: ...rings u Do not apply grease oil or cleaning agents to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF s...

Page 29: ...the HF spindle in horizontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage l...

Page 30: ...o wastewater Dispose of cooling media in accordance with local regulations If the HF spindle cannot be dismantled send the HF spindle to Alfred J ger GmbH Alfred J ger GmbH shall not assume the costs...

Page 31: ...er See also Spindle becomes hot 31 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q C...

Page 32: ...ruly or is dis torted q Only use spindle holders from the original accessories or holders produced according to the tolerances specified by Alfred J ger GmbH HF spindle clamped too tightly q Only tigh...

Page 33: ...Observe all points in the Tool change 25 and Mainte nance 28 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machini...

Page 34: ...receipt of the product No liability is accepted for damage caused by the following Unsuitable or non designated use incorrect installation or commissioning by the customer or third parties natural wea...

Page 35: ...1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized standards DIN EN ISO 12100 Sa...

Page 36: ...9 Ober M rlen GERMANY 49 0 6002 9123 0 sales alfredjaeger de www alfredjaeger de Serial number Spindle type Z80 M530 14 S5 Item no 10205032 Revision 00 Date 12 08 2019 Language EN Jaeger Spindles Nort...