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Specifications

6. Assembly 

6.1 Preparations

•     Prior to assembly of the aeration systems pipings and basins have to be cleaned of all pollutions  

      like stones, wood pieces, etc.

•     As  lateral  should  be  used  high-grade  stainless  steel  square  tubes  with  dimensions  of 

      80 x 80 mm or 100 x 100 mm. 

•     Using standard PVC (Schedule 40 or 80) or stainless steel pipes DN 100 (114.3 mm / 4.5”) as    

      laterals special round tube adapters are necessary . 

•     Air distribution through JetFlex TD 63/2 tube diffuser is a function of individual diffuser elevation.  

      For proper system operation all lateral pipes must be levelled within a tolerance of  ± 0,6  

 

      cm / ± 1/4”.

•     The use of 1“ double nipples requires a lateral piping with predrilled and tapped outlets with a   

      diameter of 34

 

mm /  1.34” aligning on horizontal axis with a tolerance of ± 0.5 mm / ± 0.02”.  

•     The use of 3/4” double nipples requires predrilled and tapped outlets with a diameter of 27

  

mm  

      / 1.06” aligning on horizontal axis with a tolerance of ± 0.5 mm / ± 0.02”.  

•     Outlet holes may not lie in the weld area. 

•     Contractor is to confirm the cleanliness of the air piping. Corrosion damages (rust) are to be    

      eliminated. Air purge or water flush cleaning is recommended prior to diffuser installation to 

      remove any internal debris and tailings that may have accumulated in the header piping.

6.2 Diffuser Alignment 

•     Align the main flow directions of waste water along the diffuser longitudinal axis. Particularly    

      for the JetFlex TD 63/2100 D this leads to a reduction of the oscillation load.

•     Choose a minimum distance of accelerators to diffusers and a maximum velocity of flow  

 

      around the diffusers does not exceed 0,5 m/s.

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Summary of Contents for JetFlex TD 63/2

Page 1: ...Jaeger Group of Companies Tube Diffuser Assembly Operating and Maintenance Instruction JUT_2007_03...

Page 2: ...LLATION 6 7 OPERATING INSTRUCTIONS 7 7 1 START UP INSTRUCTIONS 7 7 2 STANDARD OPERATION 7 7 3 TROUBLE SHOOTING 8 7 4 MAINTENANCE AND CLEANING 9 7 4 1 MAINTENANCE 9 7 4 2 MECHANICAL CLEANING 9 7 4 3 CH...

Page 3: ...gths 1000 mm 750 mm and 500 mm 39 4 29 5 19 7 2 General Gummi Jaeger GmbH Aeration Components delivers aerating systems for applications in aeration basins in communal and industrial waste water treat...

Page 4: ...y for original and unharmed packaging 5 Storage of Equipment Store equipment and diffuser as well as all accessories in their original packaging in a dry and aerated room regarding to DIN 7716 Prevent...

Page 5: ...s with a diameter of 34mm 1 34 aligning on horizontal axis with a tolerance of 0 5 mm 0 02 The use of 3 4 double nipples requires predrilled and tapped outlets with a diameter of 27 mm 1 06 aligning o...

Page 6: ...dditional 1 2 to 3 4 turn with 2 fork wrenches contacting at the across flats DO NOT OVERTIGHT EN Adjust the across flats horizontal for both diffusers with a tolerance of 10 see sketch Now the perfor...

Page 7: ...ard Operation At standard operation the air flow rate must be adjusted to maintain desired dissolved oxygen levels in the basin When adjusting the air flow rate the diffusers should be operated within...

Page 8: ...ure Confirm blower operations switch on additional blowers Possible cause Check valve of drop lines closed or not open enough Procedure Inspect position of check valve Possible cause Incomplete air di...

Page 9: ...a too sharp jet of water During phosphorus precipitation pure Al sulphate and Fe sulphate do not attack the membrane mate rial chemically However isolated strong sticking deposits can occur which can...

Page 10: ...the membrane and adjusting their position fit stainless steel crimping clamps 9 on about 6 7 mm from the end of membrane see photo Place the crimping ear of the clamps on the upper side of the diffus...

Page 11: ...Specifications Tube Diffuser 3 4 or 1 3 4 or 1...

Page 12: ...of knowledge and is intended to provide general notes on our products and their uses It should not therefore be construed as guaranteeing spe cific properties of the products described or their suita...

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