5
will allow proper flow as an inlet or an outlet.
TIP: Install 7/8” black hose clamps loosely
onto hoses before installing hoses onto oil
cooler nipples. A touch of oil on oil cooler
nipples allows the hoses to push on easily.
35. Measure, cut, route, and attach the oil hoses
to the oil filter adapter. Secure hose over the
fittings using the 7/8” black hose clamps onto
the oil filter adapter inlet and outlet as detailed
in the previous step.
36. Install oil filter onto the threaded stem of the
oil filter adapter. Tighten per factory/service
manual recommendations.
NOTE: It may be necessary to rotate hose
clamps to ensure hose clamps do not interfere
with oil filter installation.
CAUTION: Take care to make gentle bends in
oil hose routing from oil cooler to adapter. Sharp
bends may collapse under heat load and cause
restriction to oil flow.
Part 6: Final inspection
37. Inspect the oil hoses to ensure there are no
tight bends that may restrict oil flow and that
they are not contacting any moving parts. If
necessary secure the new hoses to the frame
with plastic zip-ties.
38. Refill the engine with the correct amount and
type of oil. Check the oil level per factory/ser-
vice manual recommendations.
39. Start the engine and let it idle. Check all oil
hose connections for any leakage. Tighten
any hose clamps that may be leaking.
NOTE: Over-tightened hose clamps may cut into
oil lines and cause oil leaks.
40. After installation completion and engine warm-
up, shut the engine down and recheck the oil
level. Correct the oil level if necessary, but do
not over-fill.
SERVICE & UPGRADE ITEMS AVAILABLE
PART NO.
DESCRIPTION
GK4600
Gasket service kit for Jagg offset oil
filter adapter. Includes: AFM gasket and
large o-ring for Jagg 4700 offset oil filter
adapter
TS180
The TS180 automatic fan switch actu-
ates at a lower temperature to turn on a
fan sooner.
TS190
The TS190 automatic fan switch is a
direct replacement for the fan switch
included in the kit.
FA8025-2
Jagg WeatherTek fan. Direct replace-
ment for the fan included in this kit.
21-SSN06-B
Stainless steel braided oil hose. High
performance 3/8”(-06) Nitrile rubber oil
hose with stainless steel braided jacket
08-0069
Oil filter strap wrench. Simply one of the
easiest oil filter wrenches to use. Engi-
neered to access oil filter for removal
around almost any obstacle. Use with
3/8-inch drive ratchet extension. Takes
up virtually no space in the toolbox or
the saddlebag.
