JAI Spark SP-5000M-GE2, User Manual

Page 1: ...1050E 1404 Spark Series SP 5000M GE2 SP 5000C GE2 5M Digital Progressive Scan Monochrome and Color Camera Document Version Ver 1 3 SP 5000 GE2_Ver 1 3_Oct2014 User Manual...

Page 2: ...This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against...

Page 3: ...Measures for the Administration of the control of Pollution by Electronic Information Products known as China RoHS The table shows contained Hazardous Substances in this camera mark shows that the env...

Page 4: ...Measures for the Administration of the control of Pollution by Electronic Information Products known as China RoHS The table shows contained Hazardous Substances in this camera mark shows that the env...

Page 5: ...Aggregation 16 5 2 Connectors and pin assignment 30 5 2 1 Output connector for Gigabit Ethernet 30 5 2 2 12 Pin connector 30 5 2 3 AUX Standard Hirose 10 Pin connector 31 5 2 3 1 Figure and pin config...

Page 6: ...IX_RGB8_PACKED 24 bit 46 6 2 3 5 GVSP_PIX_YUV411_Packed 12 bit output 46 6 2 3 6 GVSP_PIX_YUV422_Packed 16 bit output 46 6 2 3 7 GVSP_PIX_YUV444_Packed 24 bit output 46 6 2 4 PixelSize 47 6 3 Output t...

Page 7: ...table parameters 74 7 10 Multi ROI function 76 7 10 1 Multi ROI setting parameters 77 7 11 Operation and function matrix 78 8 Other functions 79 8 1 Black level control 79 8 1 1 Black Level Selector...

Page 8: ...ng 89 10 External appearance and dimensions 90 11 Specifications 91 11 1 Spectral response 91 11 2 Specifications table 92 Appendix 95 1 Precautions 95 2 Typical Sensor Characteristics 95 3 Caution wh...

Page 9: ...Please note that if you use LAG function refer to the chapter 5 1 1 5 first It explains the order to install NIC driver and SDK 3 About GigE Vision Ver2 0 SP 5000 GE2 complies with the latest GigE Vi...

Page 10: ...o 1000PT Quad does not comply with Link Aggregation 6 Cables to be used GigEVision configures the system by using 1000BASE T In the market CAT5e 125MHz CAT6 250MHz and CAT7 600MHz cables are available...

Page 11: ...in an Ethernet environment The SP 5000M GE2 and SP 5000C GE2 have various comprehensive functions needed for automated optical inspection applications such as solid state device inspection or materia...

Page 12: ...GE2 only and ROI Region Of Interest for faster frame rates 0 dB to 24 dB gain control for both SP 5000M GE2 and SP 5000C GE2 10 s 1 100 000 to 8 seconds exposure control in 1 s step Auto exposure con...

Page 13: ...ixing screw Hole for RJ 45 fixing screw Vertically Note 2 RJ45 connector GigE connector 1 With lock mechanism Mounting holes Holes for mounting tripod base or direct installation Depth 5 mm Note 3 Not...

Page 14: ...uous mode Flashing green The camera is receiving external triggering Note The interval of flashing does not correspond with external trigger duration Fig 2 Rear panel GigE 1 LINK Steady green Connecti...

Page 15: ...LAG are supported IP Address is one Port 1 and Port 2 use the same IP Address Note 1 IP Address is set up at the port which is linked up initially GVCP Port Automatic selecting The transmission is exe...

Page 16: ...namic Link Aggregation Group Connection sLAG Static Link Aggregation Group or dLAG Dynamic Link Aggregation Group Connection 2 3 4 5 6 1Gbps 1000Mbps 1Gbps 1000Mbps 1Gbps 1000Mbps 1Gbps 1000Mbps 2Gbps...

Page 17: ...cable PTP Message Announce message Receiving only Sync message Receiving only Follow_Up message Receiving only used if the master is 2 step clock Delay_Req message Sending only Delay_Resp message Rece...

Page 18: ...tarted the default driver supported by the Microsoft OS may be automatically installed The Microsoft driver does not have the Teaming function needed for the GigE Vision Link Aggregate Method LAG Ther...

Page 19: ...GE2 17 On the Search Downloads page select your operating system in this case Windows 7 Select either 32 bit or 64 bit version After downloading the driver double click PROWin32 exe or PROWin64 exe t...

Page 20: ...operties 2 1 Settings of each port Open the Device Manager and find the network adapter Intel PRO 1000 PT Dual Port Server Adapter Click the right mouse button and open Properties The following settin...

Page 21: ...SP 5000M GE2 SP 5000C GE2 19 Set Jumbo Frame Jumbo Packet to 9014 Bytes Select Performance Options and click the Properties button...

Page 22: ...SP 5000C GE2 20 In setting s box set Interrupt Moderation Rate to Extreme Set Receive Buffers at 2048 2 2 Settings of Teaming Open Teaming tab Check Team this adapter with other adapters and click New...

Page 23: ...leave it as is Then click Next The Select adapters to include in this team dialog will open The adapter with its properties dialog currently open will already be checked Check the other adapter in thi...

Page 24: ...ynamic Link Aggregation are available In this example Static Link Aggregation is selected Then click Next The confirmation message for creating new team will be displayed In this example it is Static...

Page 25: ...SP 5000M GE2 SP 5000C GE2 23 The following are the Team 0 properties 3 JAI SDK Install After Teaming of NIC is completed the JAI SDK must be installed...

Page 26: ...2 24 Accept license and click Next Fill in the fields if needed Then click Next This screen confirms whether or not the JAI GigE Vision Filter Driver is to be installed When GigE Vision cameras are us...

Page 27: ...SP 5000M GE2 SP 5000C GE2 25 Set the folder to install If the default setting is OK just click Next Select a setup type If Complete is OK then click Next Click the Install button to start installation...

Page 28: ...that the filter driver is in the local area network In the following example two port names of the Intel PRO 1000 PT Dual Port Server Adapter are re named GigE_Port and Number If the team name used t...

Page 29: ...After Teaming JAI GigE Vision Filter Drivers are not checked in the Properties of Port 1 and Port 2 of the Intel PRO 1000 PT Dual Port Server Adapter Local Area Network 4 Settings of JAI Camera Contr...

Page 30: ...SP 5000M GE2 SP 5000C GE2 28 In JAI SDK 2 0 x the Settings window is updated with the applicable camera interface settings Settings button...

Page 31: ...K 1 4 1 camera control tool These settings can be set every time the camera is connected To access the settings in SDK 2 0 x open the selector of the connected camera and find the Device Layer in the...

Page 32: ...5 2 2 12 Pin connector Type HR 10A 10R 12PB 72 Hirose male or equivalent Table 5 Hirose 12P pin assignment Pin No Input Output Description 1 In Out MX1 DA 2 In Out MX1 DA 3 In Out MX2 DB 4 In Out MX3...

Page 33: ...rized Lens 4 O COMMON Motorized Lens 5 GND 6 O P IRIS OUT A P Iris Lens 7 O P IRIS OUT A P Iris Lens 8 O P IRIS OUT B P Iris Lens 9 O P IRIS OUT B P Iris Lens 10 O GND 5 2 4 AUX Type 2 HIROSE 10 Pin c...

Page 34: ...st the item selected in the line selector Note2 Line 8 and 9 are available if AUX Type 3 Optional configuration is selected 5 3 2 Line Source Line source signal can be selected from the following tabl...

Page 35: ...Pulse Generator 1 signal to line item selected in Line Selector PulseGenerator2 Out Connect Pulse Generator 2 signal to line item selected in Line Selector PulseGenerator3 Out Connect Pulse Generator...

Page 36: ...at of the line item selected in Line Selector No Connect TTL LVDS Opt Coupled 5 3 7 GPIO This is a general interface for input and output and controls input and output for trigger signals or valid sig...

Page 37: ...PT IN2 GPIO 10 TTL IN2 GPIO 11 LVDS IN Pixel Clock Cross Point Switch 12 bit Counter INV INV INV N NAND INV Non INV Pulse Generator 20 bit counter x 4 CLR Trigger 0 Acquisition Start Sel Bit 5 0 Sel B...

Page 38: ...r Action 1 Action 2 FVAL LVAL Exposure Active Acquisition Trigger Wait Acquisition Active Frame Trigger Wait Frame Active Line 10 TTL 2 In Line 11 LVDS 1 In Extension GPIO Connection NAND 2 In 2 Pulse...

Page 39: ...pto isolated inputs and outputs can cope with a wide range of voltages the voltage range for inputs is 3 3V to 24V DC whereas outputs will handle 5V to 24V DC The following drawing is the concept of p...

Page 40: ...enerator default settings Table12 Pulse Generator default settings Display Name Value Clock Pre scaler 1 Pulse Generator Selector Pulse Generator Length Start Point End Point Repeat Count Clear Source...

Page 41: ...r the selected pulse generator If Repeat Count value is 0 and if Pulse Generator Clear signal is not input the pulse generator generates the pulse repeatedly until reaching this counter up value Trigg...

Page 42: ...of clear count pulse for the selected pulse generator 5 5 8 Pulse Generator Clear Sync Mode Set the count clear method for the selected pulse generator In the case of Async Mode if the clear signal i...

Page 43: ...nect Pulse Generator 1 output to Clear Source for the selected pulse generator PulseGenerator2 Out Connect Pulse Generator 2 output to Clear Source for the selected pulse generator PulseGenerator3 Out...

Page 44: ...Pulse Generator End Point 1 to 1048575 Pulse Generator End Point ms Clock Source Clock Pre scaler 1 x Pulse Generator End Point Pulse Generator pulse width ms Pulse Generator End Point ms Pulse Genera...

Page 45: ...layout CMOS sensors used in the SP 5000M GE2 and SP 5000C GE2 have the following tap and pixel layout 6 1 1 Monochrome sensor 2560 Pixels 2048 Pixels F Fig 14 Monochrome sensor layout 6 1 2 Bayer col...

Page 46: ...ixel Height 2048 Pixel X5120 Y1 X5120 Y3840 X4 Y1 X4 Y2048 X3 Y1 X3 Y2048 X2 Y1 X2 Y2048 X5 Y1 X5 Y2048 X6 Y1 X6 Y2048 X7 Y1 X7 Y2048 X8 Y1 X8 Y2048 X2053 Y1 X2553 Y2048 X2054 Y1 X2554 Y2048 X2055 Y1...

Page 47: ...5 6 7 8 9 0 1 X X 0 1 2 3 4 5 6 7 8 9 X X 2 3 4 5 6 7 8 9 0 1 X X 0 1 2 3 4 5 6 7 8 9 X X Y0 Y1 Y2 Y3 6 2 3 SP 5000C GE2 Pixel Type 6 2 3 1 GVSP_PIX_BAYGR8 8 bit output odd Line 0 1 2 3 4 5 6 7 0 1 2...

Page 48: ...1 2 3 4 5 6 7 R0 G0 B0 6 2 3 5 GVSP_PIX_YUV411_Packed 12 bit output 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 S 0 1 2 3 4 5 6 S U11 Y11 Y12 V11 Y13 Y14 4 pixels 6 B...

Page 49: ...10 BayerGR10 YUV422Packed Bpp24 RGB8Packed YUV444Packed 6 3 Output timing 6 3 1 Horizontal timing 6 3 1 1 Output format 1X 1Y Vertical Binning OFF 1 clock 20 833 ns 1 5 160 1 165 LVAL DVAL Video Expos...

Page 50: ...5 clocks FVAL DVAL CCD Exposure Video Exposure Active Frame Active 2048L 47 48L Min 9 10L Fig 19 Vertical Timing Vertical binning OFF 6 3 2 2 Output format 1X 1Y Vertical Binning ON FVAL DVAL CCD Expo...

Page 51: ...Width OffsetY Height Width 2560 Width Max 2048 Height Max Readout area Fig 21 Setting example No binning Fig 22 Setting example Binning 6 4 Digital output Bit allocation Table17 Digital output CCD ou...

Page 52: ...ation is automatically stopped In order to restart the capture it is necessary to input the AcquisitionStart command again BlockID is not reset until AcquisitionStop is input and is incremented when t...

Page 53: ...camera Fig 24 Single Frame operation timing 1 FVAL Sensor Read out Acquisition Trigger Wait Frame Trigger Wait Acquisition Active Exposure Active Frame Active Sensor Exposure Stream Active Acquisition...

Page 54: ...sor Read out Acquisition Trigger Wait Frame Trigger Wait Acquisition Active Exposure Active Frame Active Sensor Exposure Stream Active Acquisition Status Output Signals Frame Trigger Wait L Acquisitio...

Page 55: ...Read out Acquisition Trigger Wait Frame Trigger Wait Acquisition Active Exposure Active Frame Active Sensor Exposure Stream Active Acquisition Status Output Signals Acquisition Trigger Wait L Acquisi...

Page 56: ...on to stop While AcquisitionActive is TRUE if AcquisitionStop or AcquisitionAbort is initiated AcquisitionActive becomes FALSE stop capturing Once the operation is set to FALSE the internal FrameCount...

Page 57: ...iming 1 FVAL Sensor Read out Acquisition Trigger Wait Frame Trigger Wait Acquisition Active Exposure Active Frame Active Sensor Exposure Stream Active Acquisition Status Output Signals Acquisition Tri...

Page 58: ...VAL Sensor Read out Acquisition Trigger Wait Frame Trigger Wait Acquisition Active Exposure Active Frame Active Sensor Exposure Stream Active Acquisition Status Output Signals Frame Trigger Wait L Acq...

Page 59: ...Sensor Read out Acquisition Trigger Wait Frame Trigger Wait Acquisition Active Exposure Active Frame Active Sensor Exposure Stream Active Acquisition Status Output Signals Acuisition Trigger Wait L A...

Page 60: ...tart command is input 2 AcquisitionTriggerWait becomes effective 3 AcquisitionActive becomes TRUE 4 Images begin outputting continuously 5 AcquisitionStop command is sent 6 AcquisitionActive becomes F...

Page 61: ...Acquisition Trigger Wait Frame Trigger Wait Acquisition Active Exposure Active Frame Active Sensor Exposure Stream Active Acquisition Status Output Signals Acquisition Trigger Wait L Frame Trigger Wai...

Page 62: ...isition Trigger Wait Frame Trigger Wait Acquisition Active Exposure Active Frame Active Sensor Exposure Stream Active Acquisition Status Output Signals Frame Trigger Wait L Acquisition Active Frame Ac...

Page 63: ...er Wait Frame Trigger Wait Acquisition Active Exposure Active Frame Active Sensor Exposure Stream Active Acquisition Status Output Signals Acuisition Trigger Wait L Acquisition Active Frame Active Exp...

Page 64: ...y more than 6999 Hz fps will always be ignored The setting range in Acquisition Frame Rate is Shortest to Longest Inverse number of time required to drive all pixels in the area set by ROI command or...

Page 65: ...UV411Packed 16 Mono10 Bayer10 YUV422Packed 24 RGB8 YUV444Packed Network bit rate Bit per pixel Packet_Size Value set in Packet Size register GevSCPSPacketSize Byte number of 1 frame image ImageSize Wi...

Page 66: ...must be ON If Exposure Mode is set at Timed the exposure operation can be selected as follows by setting Trigger Option Table19 Trigger option Trigger Option setting Exposure operation OFF Timed EPS m...

Page 67: ...ting Continuous Exposure continues to be adjusted automatically In this mode the following settings are available ALC Speed Rate of adjustment can be set ASC Max The maximum value for the exposure tim...

Page 68: ...ra Settings JAI Custom Trigger Mode Name Description Trigger Selector Trigger Option Trigger Mode Exposure Mode Frame Start Off Off Off Continuous Trigger Free running operation with the maximum expos...

Page 69: ...trigger operation PulseGenerator1 Out Connect Pulse generator 1 signal to the selected trigger operation PulseGenerator2 Out Connect Pulse generator 2 signal to the selected trigger operation PulseGe...

Page 70: ...to use this mode Trigger Mode Off 7 5 Timed mode This mode allows a single image frame to be captured with a preset exposure time by using the external trigger Additional settings determine if the tri...

Page 71: ...ted Additional settings determine if the trigger pulse can be accepted during the exposure period The frame rate of full pixels readout is 44 fps Primary settings to use this mode Exposure Mode Trigge...

Page 72: ...e by the external trigger pulse its input prohibited end time from the previous frame varies based on the pixel format used Input prohibited end time of the trigger End of the exposure t If the trigge...

Page 73: ...ot output When the trigger is input the fast dump is activated to read out the electronic charge very quickly after which the accumulation and the readout are performed When the accumulated signal aga...

Page 74: ...duration and the second strobe is pulsed while the first frame is being read out In this way two strobe flashes generate two video outputs Primary Settings Exposure Mode Timed Trigger Mode ON Trigger...

Page 75: ...igger signal The setting index can be determined by the Next Index setting Command Sequence Select the index number to assign directly by using the Command Sequence Index command Fig 41 Behavior if Vi...

Page 76: ...width of sequence ROI The setting range is 8 to 2560 pixels Rules for setting area and step number are the same as the normal ROI mode set by Video Send Mode Normal 3 Sequence ROI Height Set the heig...

Page 77: ...ex are available SP 5000C GE2 Gain ALL Red and Blue can be set SP 5000M GE2 Only Gain is displayed and can be set 7 Sequence ROI Black Level Black Level setting is available for each index 8 Sequence...

Page 78: ...dually as required Each ROI can also be overlapped Refer to Fig 43 The multi ROI function is enabled if Video Sending Mode is set to Multi ROI Table26 Multi ROI Index table default values Multi ROI In...

Page 79: ...e selected Height Offset X and Offset Y of the selected Multi ROI Index are displayed and can be set 4 Multi ROI Offset X Offset X can be set for each ROI area of Multi ROI Index 0 to 4 The restrictio...

Page 80: ...ote2 Auto Iris Output Auto Gain Auto Exposur e Trigger Over lap Video Send Mode HDR Note1 Multi ROI Sequ ence ROI OFF OFF OFF Timed OFF OFF Timed EPS ON OFF Note3 Note4 Note3 Note4 Trigger Width ON OF...

Page 81: ...inst the analog base gain The resolution for gain setting is x0 01 step which is 0 05dB to 0 08dB depending on the setting value 3 In the SP 5000C GE2 blue and red gain can be set from x0 45 to x5 62...

Page 82: ...ich gain adjustments are based The operational adjustment is done in Gain Raw SP 5000M GE2 DigitalAll 1 16 0dB to 24dB SP 5000C GE2 DigitalAll 1 16 0dB to 24dB Digital Red All 0 4466 5 643 Digital Blu...

Page 83: ...OFF Manual operation Once Only when this operation is set the auto white balance is executed Continuous The auto white balance is continuously executed AWB Area Type The control area of BALANCE WHITE...

Page 84: ...nge of 0 to 4095 12 bit and is automatically scaled to the bit depth of the current operating mode 8 bit or 10 bit Note linear interpolation is used if needed to calculate LUT values between index poi...

Page 85: ...measure the highest luminance level in the image and use that data as the reference Luminance levels of other areas are then adjusted so that the level of the entire area is equal Compensation is per...

Page 86: ...me Bayer color pixels in both adjacent columns Please refer to the following drawing As for white blemishes the automatic detection function is available and after its execution the data is stored in...

Page 87: ...is used the specific model name should be selected in Lens Select Motor controlled lens 1 Iris position can be remotely controlled manually 2 Auto iris control is also available Video iris lens Only...

Page 88: ...tializes P iris control and acquires iris position 1 When the camera is powered 2 When the lens is selected in P Iris Lens Select 3 If the lens is changed in P iris Lens Select 8 8 2 4 Current F value...

Page 89: ...s maintained In order to make the ALC function effective set the Auto Iris Lens Control Signal Output to ON The auto iris function AIC works together with AGC and Exposure Auto ASC If the lighting con...

Page 90: ...exposure mode is OFF and the HDR mode is set to ON the exposure mode is automatically changed to Timed 2 If horizontal binning and or vertical binning are set to ON the HDR mode cannot be set In this...

Page 91: ...PC and JAI SDK 2 0 is started up XML file which stores default settings of the camera is downloaded to JAI_SDK camera control tool The default settings of SP 5000 GE2 are as follows Image Format Bit a...

Page 92: ...SP 5000M GE2 SP 5000C GE2 90 10 External appearance and dimensions Dimensions tolerance 0 3mm Unit mm Fig 56 Outside dimensions...

Page 93: ...M GE2 SP 5000C GE2 91 11 Specifications 11 1 Spectral response Fig 57 Spectral response SP 5000M GE2 Fig 58 Spectral response SP 5000C GE2 With IR Cut Filter Note Full sensor response IR cut filter no...

Page 94: ...29 fps Bayer 10 bit Packed 22 fps Bayer 10 bit 14 6 fps RGB 8 bit 29 fps YUV411 Packed 22 fps YUV422 Packed 14 6 fps YUV444 Packed Binning H1 V2 44fps 8 bit LAG H2 V1 88fps 8 bit LAG H2 V2 175fps 8 bi...

Page 95: ...R B 7dB to 15dB 1 step 0 01dB WB Area 4 x 4 Color Temp Range Preset 4600K 5600K 6500K WB Range 3000K 9000K White Balance OFF Once Continuous Blemish Comp Detection Detect white blemish above the thre...

Page 96: ...gulation CE EN61000 6 2 and EN61000 6 3 FCC part 15 class B RoHS WEEE Housing Dimensions 62 x 62 x 55 5 mm W x H x D excluding protrusion Weight 215g Note1 Usable performance will be up to 2 seconds N...

Page 97: ...blemishes Over time some pixel defects can occur This does not have a practical effect on the operation of the camera These will show up as white spots blemishes Exposure to cosmic rays can cause blem...

Page 98: ...pod mounting plate please use the provided screws 5 Exportation When exporting this product please follow the export regulation of your own country 6 References 1 This manual can and datasheet for SP...

Page 99: ...n Changes April 2014 Preliminary New Release July 2014 1 0 New release Aug 2014 1 1 Revise LAG settings information Sept 201 1 2 Revise Spectral response Oct 2014 1 3 Revised B W Spectral response wit...

Page 100: ...in this manual are trademarks or registered trademarks of their respective owners JAI A S cannot be held responsible for any technical or typographical errors and reserves the right to make changes to...