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4

General Information

TO THE OWNER:

The purpose of this manual is to assist you in operating and maintaining your gravity wagon in a safe manner. Read it carefully. It 

furnishes information and instructions that will help you achieve years of dependable performance and help maintain safe operating 

conditions. If this machine is used by an employee or is loaned or rented, make certain that the operator(s), prior to operating:

1. Is instructed in safe and proper use.

2. Reviews and understands the manual(s) pertaining to this machine.

Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms 

CAUTION

WARNING

 and 

DANGER

 are used in conjunction with the Safety-Alert Symbol, (a triangle with an exclamation mark), to 

indicate the degree of hazard for items of personal safety. When you see this symbol, carefully read the message that follows and be 

alert to the possibility of personal injury or death.

DANGER

WARNING

CAUTION

This Safety-Alert symbol indicates a hazard and means

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, 

and includes hazards that are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.

Indicates that failure to observe can cause damage to equipment.

Indicates helpful information

.

IMPORTANT

NOTE

Summary of Contents for 55 Series

Page 1: ...OPERATORS MANUAL J M Mfg Co Inc 284 Railroad Street P O Box 547 Fort Recovery OH 45846 Ph 419 375 2376 Fax 419 375 2708 www jm inc com 455 555 Rev 10 23 2018 Gravity Wagon...

Page 2: ...10 BleedingtheBrakeLines AdjustingtheMasterCylinder 11 Trail Adjustments 12 Running Gear Toe In 14 15 Safety Signs 16 55 Series Tongue Assembly w Brakes 17 16 Ton Running Gear 18 Fender Kit 19 Shell...

Page 3: ...air ii accident abuse or improper use iii improper or insufficient maintenance or iv normal wear or tear This warranty does not cover products that are previously owned and extends solely to the origi...

Page 4: ...re used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety When you see this symbol carefully read the messag...

Page 5: ...2 1 75 14 x 2 0 16 x 2 0 18 x 2 5 20 x 2 5 22 x 2 5 24 x 3 0 30 x 3 0 10 mm 13 mm 16 mm 18 mm 21 mm 24 mm 27 mm 30 mm 34 mm 36 mm 46 mm 8 20 39 68 109 169 234 330 451 571 1175 6 15 29 50 80 125 172 24...

Page 6: ...s Keep slow moving vehicle emblem visible Pull over to let faster traffic pass 6 Make sure that the implement is fastened securely to the tractor truck by using the proper hitch pin clip and safety ch...

Page 7: ...n or materials for a period of ONE year We reserve the right to inspect and decide whether material or construction was faulty or whether abuse or accident voids our guarantee GUARANTEE Specifications...

Page 8: ...t Exceed The Tire Pressure Indicated Below BRAKING SYSTEM REQUIREMENTS WARNING Tow Loads Safely Stopping distance increases with speed and weight of towed loads and on slopes Towed loads with or witho...

Page 9: ...life of the unit Check all hydraulic hoses for wear and replace as necessary If equipped Make sure all tires are properly inflated See INITIAL OPERATION AND MAINTENANCE in the Owner s Manual for reco...

Page 10: ...until line is air free Close bleed screw Top off master cylinder as needed to prevent reintroducing air into the lines Repeat with remaining wheels DANGER Contamination with dirt water petroleum produ...

Page 11: ...or running gears equipped with used tires If either of the front tires look to be excessively worn or unevenly worn they should be rotated with a less worn rear tire if possible The front tires should...

Page 12: ...ve onto the next step Measure both L2 locations Adjust both tie rods to assure both measurments are equal if necessary Finish with taking measurments for L3 and L4 L3 should be set 3 16 smaller than L...

Page 13: ...13...

Page 14: ...228 14 Keep Lug Nuts and Lug Bolts JM0019220 15 455 Passenger Side Decal JM0036547 16 455 Drivers Side Decal JM0036546 17 455 Decal Kit Items 1 16 JM0036566 18 555 Passenger Side Decal JM0036543 19 55...

Page 15: ...AL LAWS MAKE SURE ALL FLASHER AND TURN INDICATOR BRAKE LIGHTS ARE WORKING PROPERLY BEFORE INCIDENTAL HIGHWAY TRAVEL CAUTION FASTEN BOX SECURELY TO WAGON GEAR KEEP AWAY FROM MOVING PARTS DO NOT CLIMB I...

Page 16: ...r5 Z Hex Bolt 1434 HHMB JM0001507 20 5 16 18 Gr5 Z Star Washer Hex Nut JM0019361 Description Part No 21 015 Orifice Restrictor JM0027857 22 Master Cylinder with Spring Bracket MCA DR1 JM0019356 23 Mas...

Page 17: ...18101 26 Cup Large Inner 15 Ton 382A JM0018100 27 Wheel Stud Lug 15 Ton WB 15 JM0019235 28 5 8 18 Flange Lugnut WN 15F JM0019246 29 G85 8 Oil Bath Outer Bearing Cup 16T JM0035896 30 G85 8 Oil Bath Sma...

Page 18: ...52 8 55 Series Fender JM0033393 9 3 8 16 x 1 Gr5 Z SF Hex Bolt JM0002092 10 Front Upper Left Fender Bracket 55 Series JM0033395 11 Front Upper Right Fender Bracket 55 Series JM0033435 12 Front Lower R...

Page 19: ...2 1 2 OD 1 8 Thick Zinc 12 W 212 JM0018982 8 Divider End Tab 555 JM0035861 9 Divider Sideboard 555 JM0035857 10 1 4 USS Flatwasher JM0003090 11 1 4 20 x 3 4 Gr5 Z Hex Bolt JM0001507 12 1 4 20 x 1 Gr5...

Page 20: ...4 1 4 20 Gr5 Z Centerlock Hex Nut 14HN JM0001505 5 3 4 Z Flat Washer 2 OD 34FW JM0010006 6 1 4 20 x 1 Gr5 Z Hex Bolt 141G5B JM0002095 7 Door Locking Rod DLR 1 JM0019097 8 Rubber End Cap REC 1 JM00168...

Page 21: ...Poly Tape attached to door JM0035980 6 1 2 Z Washer 2 1 4 OD 12214W JM0019081 7 1 4 Diameter Snap Ring Lynch Pin CTE LP JM0001870 8 Adjustable Chute Bracket for 60 Door 55 Series JM0035050 9 Dump Chut...

Page 22: ...Hex Bolt 381 FB JM0002092 17 3 8 16 x 1 1 2 Gr5 Z Hex Bolt JM0001659 18 1 4 20 Gr5 Z Centerlock Hex Nut 14HN JM0001505 19 Universal Joint SUJ 1 JM0001517 20 3 8 16 Gr5 Z Centerlock Hex Nut 38LN JM0001...

Page 23: ...23 Roll Tarp Bow Support Tarp Stand Off Crank Handle Holder Crank Handle U Joint Tarp Assembly Front Endcap Rear Endcap...

Page 24: ...tion Part No Red Light LED JM0034389 Amber Light LED JM0034392 Light Harness JM0027773 Light Enhancer JM0010566 Main Wiring Harness JM0027774 Flood Light JM0037154 A B C A B C A B C A B C LEFT 4 Prong...

Page 25: ...Left Right assemblies available Items Included In Drum Clusters Backplate Assembly Front Brake Shoe Front Shoe Lever Rear Shoe Lever Wheel Cylinder Assembly Right or Left Screw and Lockwasher Adjusti...

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