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Page 16 

ENGLISH

  

 

Jandy

®

 Pro Series, Hi-E2

®

 and Hi-E2R Gas-Fired Heater   

|

   Installation & Operation Manual

Figure 21. Piping to heater.

Figure 22.  Pressure relief valve installation.

Water In

Out

Method For Installing

Any Threaded Pipe

For Nonthreaded Pipe

or Tube, Discard

Plastic Sleeve

Use

Plastic

Sleeve

pool surface a leak can result in large scale water loss or 

flooding. Zodiac cannot be responsible for such water loss 

or flooding or the damage caused by it.

Do not install a shutoff valve or any kind of variable 

restriction in the water piping between the heater outlet 

and the pool/spa.

Pool systems with water flow rates higher than 100 GPM 

require an adjustable external bypass at the heater. See the 

section on start-up and adjustment for this information.

2.11.3  Connections at Heater

The Hi-E

2

 has a universal water header and flange design. 

With this feature, a variety of piping materials and sizes 

can be used at the heater. 1-1/2" PVC or 2" copper pipe 

can be connected directly to the heater using the rubber 

“donut” gaskets provided with the heater. 2" PVC or metal 

pipe can be threaded directly to the flanges and 1-1/2" 

schedule 40 metal pipe can be used with the rubber donut 

gaskets. See Figure 21. 

2.11.4  Pressure Relief Valve and 

Temperature Relief Valve

A pressure relief valve (PRV) is recommended in all 

installations, and is mandatory in any installation in which 

the water flow can be restricted between the heater outlet 

and the pool/spa. A pressure relief valve may also be 

required by local codes and a pressure relief valve must 

be provided in Canada. Be sure to check any applicable 

installation codes in your area to determine whether a 

pressure relief valve is required.

A pressure relief valve is not supplied with the Hi-E

2.

 All 

equipment installations need to be in accordance with the 

manufacturers instructions.

To install a pressure relief valve:

1. 

Remove the 3/4" brass plug from the top of the 

inlet/outlet header, see Figure 22.

2. 

Install the pressure relief valve in the opening. 

Make sure to get a sung fit. Do not overtighten.

3. 

Provide a short length of brass or stainless steel 

pipe as necessary to position the valve above the 

sheet metal cover.

5. 

The final orientation of the pressure relief valve 

should be vertically aligned with the discharge 

opening facing away from the heater.

6. 

Install a discharge pipe from the pressure relief 

valve discharge opening to a safe area. This is a 

precaution to prevent the possibility of personal 

injury or property damage in the event scalding 

water is discharged from the pressure relief valve.

7. 

Install the discharge pipe so that there is no 

trapped or standing water in the piping. Discharge 

piping must be facing down, terminating with a 

threadless nipple, no less than 6” from floor.

The heater must be protected from back-siphoning of 

water, which can result in dry starts. If there is any chance 

of back-siphoning, provide a check valve between the 

pool and the filter pump inlet.
Arrangement of pool system components other than as 

illustrated in these diagrams can affect the operation of 

the heater’s water pressure switch. Location of the heater 

above or below the pool water surface can also affect 

operation of the switch. In general, the pressure switch 

can be adjusted to accommodate this effect if the heater 

water connections are no more than six feet below the 

pool water surface and no more than 15 feet above it. See 

instructions for pressure switch adjustment in the heater 

start-up section of this manual for more information about 

this. Note that when pool equipment is located below the 

Summary of Contents for HI-E2

Page 1: ...ion and or operation can create carbon monoxide gas and flue gases which can cause serious injury property damage or death For indoor installations as an additional measure of safety Zodiac Pool Syste...

Page 2: ......

Page 3: ...tion 17 2 12 2 Start up 17 2 12 3 Condensate 17 2 12 4 Gas Pressure 18 2 12 5 Adjustment of Water Pressure Switch 18 2 12 6 Water Temperature Rise 19 Section 3 Operating Instructions 19 3 1 Start Up P...

Page 4: ...arranty The Hi E2 is sold with a limited factory warranty A copy of the warranty is included in a plastic bag inside the heater The warranty does not cover damage caused by improper installation opera...

Page 5: ...building codes for additional requirements CAUTION When pool equipment is located below the pool surface a leak from any component can cause large scale water loss or flooding Zodiac Pool Systems Inc...

Page 6: ...of the heater The correct size drill bit is usually provided with the concrete screws when purchased Place a screw in each of the holes and fasten the heater to the equipment pad see Figure 2 Do not o...

Page 7: ...and Ventilation Air Model Required net free area in square inches sq cm for each of 2 openings one 1 near ceiling and one 1 near floor Directly Through an Exterior Wall Through Horizontal Ducts 350 88...

Page 8: ...boratory NRTL as being compliant with the applicable requirements of the Underwriters Laboratories UL standard for safety for Venting Systems for Gas Burning Appliances Categories II III and IV ANSI U...

Page 9: ...on inlets etc In the United States this distance must be at least 4 feet 1 21 m In Canada it must be at least 10 feet 3 04 m five 5 elbows Per Table 3 Only 16 feet of 4 vent pipe would be allowable wh...

Page 10: ...e it can be disposed of properly Support vent piping with suitable hangers so its weight does not bear on the heater or building penetration and so that piping joints are not strained Support horizont...

Page 11: ...wer A package of limestone gravel neutralizer is provided with the condensate assembly Remove the neutralizer from the packing and spread evenly throughout the tray and around the properly placed tube...

Page 12: ...s control during testing When the heater is started check the supply pressure to verify that it is adequate during heater operation Undersize piping a restrictive fitting or an undersize gas meter can...

Page 13: ...aune Vert Mauve GY Gray Gris COMB FAN Ventilateur combustion 115V 60Hz H0205500F IGN120 IND W W BK GY R BR TR TH DIGITAL IGNITION CONTROL BK Hi E2 Figure 15 Wiring diagram Hi E2 pool heater The Hi E2...

Page 14: ...ff from a remote location Contact your local Jandy Pro Series distributor for information on the AquaLink RS control system to fit your back yard recreational needs An interrupt on off type remote can...

Page 15: ...the brass fitting 5 Remove the temperature control sensor by removing the retainer bracket and its cap screws 6 Disconnect the limit switch wires from the limit switches The limit switches and the sho...

Page 16: ...d A pressure relief valve is not supplied with the Hi E2 All equipment installations need to be in accordance with the manufacturers instructions To install a pressure relief valve 1 Remove the 3 4 br...

Page 17: ...in the system when installing a PRV Any pressure relief valve installed must comply with provisions of the standard described in ANSI Z21 22 for the United Sates or CSA 4 4 in Canada Some local codes...

Page 18: ...its operation and settings as outlined in the maintenance section of this manual 2 12 4 1 Step down Gas Pressure Regulator The step down regulator does not change requirements for gas supply piping o...

Page 19: ...tem or a larger pump Before proceeding with either remedy verify proper heater operation Low gas input results in low temperature rise and vice versa A problem with the heater internal bypass assembly...

Page 20: ...de of the service door and also on the inside of the control compartment door Lighting instructions are as follows 1 Turn off all electrical power to the heater at the main junction box 2 Open the con...

Page 21: ...factor of the pool water between 7 4 and 7 6 See Table 7 for guidelines on other chemical measurements 3 4 2 Spas The proper chemical balance in spa water is more critical than in a swimming pool hea...

Page 22: ...se spas or hot tubs 3 4 2 2 Saturation Index PH Total Alkalinity TA temperature Calcium Hardness and Total Dissolved Solids TDS play a role in whether the water is either corrosive or scale forming Th...

Page 23: ...the 78 F 26 C level before expected usage keeping in mind to allow enough lead time for the water to reach the desired temperature 6 During the winter shut down the heater by following the lighting a...

Page 24: ...technician when inspecting and servicing the heater To reactivate the heater in the spring have a qualified professional technician reassemble the heater as follows 1 Attach the pressure switch fitti...

Page 25: ...lter and strainers aren t clogged that there are no mis positioned water valves that the gas or electric power supplies aren t shut off and that time clocks are properly adjusted Also be sure that the...

Page 26: ...ixture monitors the flame and controls the combustion blower and gas valve When the temperature control requires heat the ignition control starts the blower providing a pre purge of the combustion cha...

Page 27: ...tings or similar devices may be the problem Voltage outside of the above range may be due to poor wiring poor connections other loads such as air conditioning compressors or to an electric utility com...

Page 28: ...ectrical power or setting the control to Off 4 5 2 3 Fireman Switch and External Interlocks Probe for voltage at point 3 the other connection of the terminal block which has a white wire connected to...

Page 29: ...l for heat Observe that the normal sequence takes place by noting blower operation the glow of the igniter through the combustion chamber sight glass and then voltage at point 8 If the blower does not...

Page 30: ...on heater The manometer will read zero until the gas valve opens and then it will indicate the gas orifice differential The gas orifice differential should be 4 0 0 3 WC for a unit at sea level See s...

Page 31: ...other elevations Note that when the heater is operated with the gas valve off it will eventually lock out because the ignition control does not sense flame Normally there will be enough time to obtai...

Page 32: ...ockage in the combustion air supply system Correct any such problems and verify normal operation by returning to the venturi system checkout procedures Pressure readings will be less if the heater is...

Page 33: ...eration Check for blockage by disconnecting drainage tubes at the collector and the vent diffuser Probe these openings with a tool or wire hook to dislodge any debris Limestone gravel neutralizer is r...

Page 34: ...04300 18 By Pass Valve Assembly 350 R0304400 19 Flow Control Cap 350 S0076700 20 By Pass Valve Gasket 350 R0011400 21 By Pass Valve Spring 350 R0304500 22 By Pass Valve Rod 350 R0304900 23 By Pass Val...

Page 35: ...oor Exhaust Grill 350 R0348400 57 Indoor Vent Collar not shown 350 R0307900 58 Condensate Trap Assembly 350 R0303300 59 Limestone Gravel 350 R0306200 60 Condensate Trap Cover 350 R0213300 Venturi Hard...

Page 36: ...ired Heater Installation Operation Manual 42 46 65 66 12 45 44 43 55 56 86 40 30 38 41 83 84 30A 34 32 33 39 36 37 35 6 4 10 1316 48 85 54 1 75 81 87 53 50 51 52 17 14 3 18 23 15 29 49 8 9 2 5 58 60 6...

Page 37: ...Page 37 ENGLISH Jandy Pro Series Hi E2 and Hi E2R Gas Fired Heater Installation Operation Manual NOTES...

Page 38: ...Page 38 ENGLISH Jandy Pro Series Hi E2 and Hi E2R Gas Fired Heater Installation Operation Manual NOTES...

Page 39: ...Page 39 ENGLISH Jandy Pro Series Hi E2 and Hi E2R Gas Fired Heater Installation Operation Manual NOTES...

Page 40: ...CA 92081 1 800 822 7933 www jandy com ZODIAC is a registered trademark of Zodiac International S A S U used under license All other trademarks referenced herein are the property of their respective ow...

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