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Page 30 

ENGLISH

  

 

Jandy

®

 Pro Series, Hi-E2

®

 and Hi-E2R Gas-Fired Heater   

|

   Installation & Operation Manual

Figure 33.  Venturi flow system components.

VENTURI

THROAT

SERVICE

PORT

VENTURI

INLET

SERVICE

PORT

GAS VALVE

SERVICE

PORT

4.6.1  Pressure Measurement Ports

Figure 33 shows venturi and gas control components 

and service port locations. Air flow enters the venturi 

from below through the filter box. It is pulled through 

a converging section to the throat, where pressure is 

reduced substantially. Gas flow is pulled into the throat 

through an orifice inside the pipe between the throat and 

the elbow. Air and gas are combined in the throat and mix 

thoroughly as they proceed through the venturi tailpipe to 

the burner.

Service ports are provided at three (3) places. On the right 

side of the venturi an inlet service port is provided just 

above the air filter box. Also on the right side, a throat 

service port is provided - at the narrowest section of the 

venturi casting. A gas valve service port is provided on the 

outlet face (right side) of the gas valve.

To evaluate system operation requires accurate 

measurement at these ports. A digital manometer, known 

to be accurately calibrated, is ideal. Other instruments 

may be used, but the “positive/negative” nature of the 

readings must be very clear. Also, gas pressure offset 

measurements are at very low levels (0.2” WC) and 

the instrumentation must be capable of determining it 

accurately.

4.6.2  Venturi System Checkout

 WARNING

When servicing is complete be sure to replace 

pressure service port plugs and assure that pressure 

switch and equalizer tube connections are unaltered 

and firmly in place.

4.6.2.1  Gas Orifice Differential

This measurement indicates how much “pull” is available 

to move gas through the orifice.  Turn off the heater 

and connect the manometer tubes with the 

positive

 side 

connected to the gas valve service port and the 

negative

 

side to the venturi throat service port as shown in Figure 

34.  Turn on heater.  The manometer will read zero until 

the gas valve opens, and then it will indicate the gas 

orifice differential.  The 

gas orifice differential

 should 

be 4.0” ± 0.3” WC for a unit at sea level.  See section on 

High Elevation Operation for other elevations.
Note the reading and turn off the heater at the control.  

Then go on to the next measurement - gas pressure offset.

4.6.2.2  Gas Pressure Offset

Note that an equalizer tube is connected from a port on 

the front of the venturi inlet to the vent of the gas valve 

regulator. This is a very important component which 

allows the regulator to track air pressure even when 

abnormal things occur, such as blockage of the combustion 

air. Before firing, confirm that this tube and the venturi 

pressure switch tubes are in place and firmly connected.

Connect the positive side of the manometer to the venturi 

inlet service port, which is at the bottom on the right 

side.  Connect the negative side of the manometer to the 

gas valve service port, see Figure 35.  Turn the heater on. 

Until the heater fires, the manometer will indicate several 

inches of water pressure, but after the gas valve opens, it 

will indicate the gas 

pressure offset

, which should be 0.2” 

± 0.1” WC - i.e. the gas pressure should be 0.2” WC less 

than the pressure at the venturi inlet service port.

If the offset is incorrect, adjust the gas pressure regulator 

to the correct pressure.  This can usually be done while 

the heater is firing, but the burner may go off when the 

regulator seal cap is removed.  In any case, the offset 

pressure measurement must be read 

when the heater is 

operating and the seal cap is firmly in place

.  Note that a 

special tool is required to remove the regulator cap.
Figure 36 shows the gas pressure offset reading when a 

U-Tube manometer is used.

 WARNING

In order to discourage incorrect adjustment by 

unqualified persons, the gas valve regulator cap 

requires a special tool for removal. Contact your  

representative about a special tool for this cap.

 WARNING

When servicing is complete be sure to replace 

pressure service port plugs and assure that pressure 

switch and equalizer tube connections are unaltered 

and firmly in place.

Summary of Contents for HI-E2

Page 1: ...ion and or operation can create carbon monoxide gas and flue gases which can cause serious injury property damage or death For indoor installations as an additional measure of safety Zodiac Pool Syste...

Page 2: ......

Page 3: ...tion 17 2 12 2 Start up 17 2 12 3 Condensate 17 2 12 4 Gas Pressure 18 2 12 5 Adjustment of Water Pressure Switch 18 2 12 6 Water Temperature Rise 19 Section 3 Operating Instructions 19 3 1 Start Up P...

Page 4: ...arranty The Hi E2 is sold with a limited factory warranty A copy of the warranty is included in a plastic bag inside the heater The warranty does not cover damage caused by improper installation opera...

Page 5: ...building codes for additional requirements CAUTION When pool equipment is located below the pool surface a leak from any component can cause large scale water loss or flooding Zodiac Pool Systems Inc...

Page 6: ...of the heater The correct size drill bit is usually provided with the concrete screws when purchased Place a screw in each of the holes and fasten the heater to the equipment pad see Figure 2 Do not o...

Page 7: ...and Ventilation Air Model Required net free area in square inches sq cm for each of 2 openings one 1 near ceiling and one 1 near floor Directly Through an Exterior Wall Through Horizontal Ducts 350 88...

Page 8: ...boratory NRTL as being compliant with the applicable requirements of the Underwriters Laboratories UL standard for safety for Venting Systems for Gas Burning Appliances Categories II III and IV ANSI U...

Page 9: ...on inlets etc In the United States this distance must be at least 4 feet 1 21 m In Canada it must be at least 10 feet 3 04 m five 5 elbows Per Table 3 Only 16 feet of 4 vent pipe would be allowable wh...

Page 10: ...e it can be disposed of properly Support vent piping with suitable hangers so its weight does not bear on the heater or building penetration and so that piping joints are not strained Support horizont...

Page 11: ...wer A package of limestone gravel neutralizer is provided with the condensate assembly Remove the neutralizer from the packing and spread evenly throughout the tray and around the properly placed tube...

Page 12: ...s control during testing When the heater is started check the supply pressure to verify that it is adequate during heater operation Undersize piping a restrictive fitting or an undersize gas meter can...

Page 13: ...aune Vert Mauve GY Gray Gris COMB FAN Ventilateur combustion 115V 60Hz H0205500F IGN120 IND W W BK GY R BR TR TH DIGITAL IGNITION CONTROL BK Hi E2 Figure 15 Wiring diagram Hi E2 pool heater The Hi E2...

Page 14: ...ff from a remote location Contact your local Jandy Pro Series distributor for information on the AquaLink RS control system to fit your back yard recreational needs An interrupt on off type remote can...

Page 15: ...the brass fitting 5 Remove the temperature control sensor by removing the retainer bracket and its cap screws 6 Disconnect the limit switch wires from the limit switches The limit switches and the sho...

Page 16: ...d A pressure relief valve is not supplied with the Hi E2 All equipment installations need to be in accordance with the manufacturers instructions To install a pressure relief valve 1 Remove the 3 4 br...

Page 17: ...in the system when installing a PRV Any pressure relief valve installed must comply with provisions of the standard described in ANSI Z21 22 for the United Sates or CSA 4 4 in Canada Some local codes...

Page 18: ...its operation and settings as outlined in the maintenance section of this manual 2 12 4 1 Step down Gas Pressure Regulator The step down regulator does not change requirements for gas supply piping o...

Page 19: ...tem or a larger pump Before proceeding with either remedy verify proper heater operation Low gas input results in low temperature rise and vice versa A problem with the heater internal bypass assembly...

Page 20: ...de of the service door and also on the inside of the control compartment door Lighting instructions are as follows 1 Turn off all electrical power to the heater at the main junction box 2 Open the con...

Page 21: ...factor of the pool water between 7 4 and 7 6 See Table 7 for guidelines on other chemical measurements 3 4 2 Spas The proper chemical balance in spa water is more critical than in a swimming pool hea...

Page 22: ...se spas or hot tubs 3 4 2 2 Saturation Index PH Total Alkalinity TA temperature Calcium Hardness and Total Dissolved Solids TDS play a role in whether the water is either corrosive or scale forming Th...

Page 23: ...the 78 F 26 C level before expected usage keeping in mind to allow enough lead time for the water to reach the desired temperature 6 During the winter shut down the heater by following the lighting a...

Page 24: ...technician when inspecting and servicing the heater To reactivate the heater in the spring have a qualified professional technician reassemble the heater as follows 1 Attach the pressure switch fitti...

Page 25: ...lter and strainers aren t clogged that there are no mis positioned water valves that the gas or electric power supplies aren t shut off and that time clocks are properly adjusted Also be sure that the...

Page 26: ...ixture monitors the flame and controls the combustion blower and gas valve When the temperature control requires heat the ignition control starts the blower providing a pre purge of the combustion cha...

Page 27: ...tings or similar devices may be the problem Voltage outside of the above range may be due to poor wiring poor connections other loads such as air conditioning compressors or to an electric utility com...

Page 28: ...ectrical power or setting the control to Off 4 5 2 3 Fireman Switch and External Interlocks Probe for voltage at point 3 the other connection of the terminal block which has a white wire connected to...

Page 29: ...l for heat Observe that the normal sequence takes place by noting blower operation the glow of the igniter through the combustion chamber sight glass and then voltage at point 8 If the blower does not...

Page 30: ...on heater The manometer will read zero until the gas valve opens and then it will indicate the gas orifice differential The gas orifice differential should be 4 0 0 3 WC for a unit at sea level See s...

Page 31: ...other elevations Note that when the heater is operated with the gas valve off it will eventually lock out because the ignition control does not sense flame Normally there will be enough time to obtai...

Page 32: ...ockage in the combustion air supply system Correct any such problems and verify normal operation by returning to the venturi system checkout procedures Pressure readings will be less if the heater is...

Page 33: ...eration Check for blockage by disconnecting drainage tubes at the collector and the vent diffuser Probe these openings with a tool or wire hook to dislodge any debris Limestone gravel neutralizer is r...

Page 34: ...04300 18 By Pass Valve Assembly 350 R0304400 19 Flow Control Cap 350 S0076700 20 By Pass Valve Gasket 350 R0011400 21 By Pass Valve Spring 350 R0304500 22 By Pass Valve Rod 350 R0304900 23 By Pass Val...

Page 35: ...oor Exhaust Grill 350 R0348400 57 Indoor Vent Collar not shown 350 R0307900 58 Condensate Trap Assembly 350 R0303300 59 Limestone Gravel 350 R0306200 60 Condensate Trap Cover 350 R0213300 Venturi Hard...

Page 36: ...ired Heater Installation Operation Manual 42 46 65 66 12 45 44 43 55 56 86 40 30 38 41 83 84 30A 34 32 33 39 36 37 35 6 4 10 1316 48 85 54 1 75 81 87 53 50 51 52 17 14 3 18 23 15 29 49 8 9 2 5 58 60 6...

Page 37: ...Page 37 ENGLISH Jandy Pro Series Hi E2 and Hi E2R Gas Fired Heater Installation Operation Manual NOTES...

Page 38: ...Page 38 ENGLISH Jandy Pro Series Hi E2 and Hi E2R Gas Fired Heater Installation Operation Manual NOTES...

Page 39: ...Page 39 ENGLISH Jandy Pro Series Hi E2 and Hi E2R Gas Fired Heater Installation Operation Manual NOTES...

Page 40: ...CA 92081 1 800 822 7933 www jandy com ZODIAC is a registered trademark of Zodiac International S A S U used under license All other trademarks referenced herein are the property of their respective ow...

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