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THERMAL  

REGULATOR  

VALVE  

REPLACEMENT

Loosen Screw and Rotate 

Bracket to Release

Pull Out Thermal 

Regulator Valve

Remove Screws

1

2

3

1

2

3

35

For detailed information, refer to the complete installation and owner’s manual.

Summary of Contents for PRO Series JXI200

Page 1: ...JXi Gas Fired Pool and Spa Heaters Quick Reference Guide Models JXI200 JXI260 JXI330 JXI400...

Page 2: ...serious injury property damage or death For indoor installations as an additional measure of safety Zodiac Pool Systems Inc strongly recommends installation of suitable carbon monoxide detectors in t...

Page 3: ...hypochlorite For sodium dichlor trichlor chlorine gas BCDMH Start up includes the TDS contribution of salt found in chlorine generating systems Dictated by state or local codes Typically 100 ppm mg L...

Page 4: ...number and serial number on heater rating plate located on the front of the combustion chamber Remove heater front panel Model number and serial number on heater rating plate located on the front of...

Page 5: ...tical Clearance 36 45 cm Minimum Clearance to At Least One Door Panel 18 22 5 cm US 24 30 cm Canada Minimum Service Clearance from Header 12 40 6 cm 5 For detailed information refer to the complete in...

Page 6: ...m CAN CLEARANCES Combustible Surfaces Service Access Clearances are manufacturer s tested values These are given as minimum values Where local and national codes apply and if the clearance values spec...

Page 7: ...ing Forced Air Inlet If the top of the heater is less than 3 feet 0 9m above a vented opening the heater must be installed at least 10 feet 3 0m away If the top of heater is more than 3 feet 0 9m abov...

Page 8: ...LATIONS 5 ft 1 5 m Unless separated by a solid wall the minimum distance to the inside wall of the pool must be at least 5 feet 1 5 m 8 For detailed information refer to the complete installation and...

Page 9: ...requirements for the heater model Category III Install vent connector or elbow to the flue collar according to specific installation instructions from the vent component manufacturer Model Vent Size C...

Page 10: ...1 4 in 6 35 mm minimum pitch per foot of horizontal pipe LISTED VENT CAP STORM COLLAR ROOF JACK AND FLASHING NOTE Use approved roof jack Vent terminated at least 2 ft 0 6 m above any object within 10...

Page 11: ...or specific requirements Suggested Z vent part 2SVSRTF VENT TERMINATION FORCED AIR INLET If less than 10 ft 3 0 m 12 in 30 cm min 4 ft 1 2 m min 3 ft 0 9 m min 4 ft 1 2 m min INDOOR INSTALLATIONS Side...

Page 12: ...ea as shown in the table right If using screens or metal louvers add additional area Consult the specific louver manufacturer for restriction specifications as different louvers will have varying rest...

Page 13: ...flexible gas piping GAS LINE SIZING Numbers are for natural gas 0 65 Sp Gr based on 1 2 inch 3 45 kPa water column pressure drop Check supply pressure with a manometer and local code requirements for...

Page 14: ...pply pressure does not meet requirements see table right check for a restrictive fitting undersized gas meter or undersized pipe between the meter and the heater Minimum inlet supply pressure must be...

Page 15: ...TIVE High Pressure Port DIGITAL DIFFERENTIAL MANOMETER FAN INLET PORT T JOINER GAS VALVE VENT PORT GAS VALVE MANIFOLD PORT Target Offset Pressure 0 2 inch wc DIGITAL MANOMETER CONNECTION 15 For detail...

Page 16: ...th provisions of the standard described in ANSI Z21 22 for the United Sates or CSA 4 4 in Canada 3 8 NPT Nipple 3 8 NPT Elbow 3 4 NPT Pressure Relief Valve PRV 3 4 to 3 8 NPT Reducing Bushing 1 2 3 4...

Page 17: ...piping it will restrict the gas flow to the heater Do not use a restrictive gas cock Install a sediment trap and union ahead of the gas controls and outside the heater panels Sediment trap should be...

Page 18: ...ke care not to abrade or damage any wiring or other components The voltage selector board is keyed so that it will fit in only one 1 direction for the selected voltage either side of the board 1 Cut t...

Page 19: ...n the power distribution board and the neutral wire of the 120V power supply has to be connected to the red wire ACN1 WARNING RISK OF ELECTRIC SHOCK WHICH CAN RESULT IN SERIOUS INJURY OR DEATH Before...

Page 20: ...elease latch Lift raceway until latch engages to lock in raised position Press to release latch and lower raceway Raceway will swing outward and up Remove front panel four screws 1 2 3 4 5 4 1 2 3 5 2...

Page 21: ...by the air pressure switch 4 After airflow is confirmed the ignition sequence begins 5 After a 15 second purge the igniter gets power 6 After approximately 40 seconds of igniter heat up power is sent...

Page 22: ...activate the pool thermostat Press MENU button to access setup functions and programming for pool and spa Press SPA button to activate the spa thermostat Use UP and DOWN buttons to select pool and sp...

Page 23: ...OR SELECT USER SETUP LANGUAGE to Change Language OR SELECT LANGUAGE ENGLISH POOL MENU SPA to Exit POOL MENU SPA POOL MENU SPA POOL MENU SPA OR to Save POOL MENU SPA Hold for 5 seconds 23 For detailed...

Page 24: ...gin Hold for 5 seconds POOL MENU SPA OR SELECT USER SETUP TEMPERATURE SCALE to Toggle F and C OR SELECT TEMP SCALE F POOL MENU SPA to Exit POOL MENU SPA POOL MENU SPA POOL MENU SPA OR to Save 24 For d...

Page 25: ...IGHT POOL MENU SPA SELECT DISPLAY LIGHT 2 MIN TIMEOUT to Toggle OR 2 MIN TIMEOUT LIGHT OFF LIGHT ON USER INTERFACE SET UP Display Backlight Auto OFF to Exit POOL MENU SPA POOL MENU SPA POOL MENU SPA O...

Page 26: ...emperature Set Point POOL MENU SPA POOL MENU SPA OR After 5 seconds of inactivity new temp is stored as the set point USER INTERFACE OPERATION Turn ON Pool Spa Heat 26 For detailed information refer t...

Page 27: ...ored as the maintain temp set point OR To Change Maintain Temp Set Point POOL MENU SPA SET 80 F current temp displayed MAINTAIN POOL HEAT OR MAINTAIN SPA HEAT USER INTERFACE OPERATION Maintain Pool Sp...

Page 28: ...SET POINT UNLOCKED Press both Keys at same time Hold for 7 seconds Lock or unlock depending on current setting USER INTERFACE OPERATION Lock Unlock Temperature Set Point 28 For detailed information re...

Page 29: ...COIL AIR TEMP GAS VALVE Aqualink RS J 1 4 J 1 2 J 1 1 J 5 J 8 J 7 R BK Y GR J 9 J 1 0 J 1 8 R30 R31 R32 R33 R34 C21 C23 C20 C22 C19 C24 C 2 X 1 C 1 3 3 17 1 1 2 1 C13 C12 TVS4 TVS3 1 2 3 4 1 J4 O UT C...

Page 30: ...econds REMOTE to Exit OR POOL MENU SPA REMOTE OFF OL MENU SPA POOL MENU SPA POOL MENU SPA OR REMOTE TSTAT POOL MENU SPA POOL MENU SPA OR POOL MENU SPA SET F set to maximum temp OR 30 For detailed info...

Page 31: ...control thermostat failure FUSELINK FIELD Vent temp limit fault CHECK IGNITION STEPS Broken split pinched or disconnected air pressure switch Fan not operating Fan running slow or premature fan failu...

Page 32: ...F 5 C 25 274 50 F 10 C 19 906 60 F 16 C 15 314 70 F 21 C 11 884 80 F 27 C 9 299 90 F 32 C 7 333 100 F 38 C 5 827 110 F 43 C 4 663 120 F 49 C 3 758 130 F 54 C 3 048 140 F 60 C 2 488 32 For detailed inf...

Page 33: ...ts igniter from firing if there is not adequate vacuum in the blower Temperature Sensor Controls heater operation to attain and maintain selected water temperature Ignition Control Provides pre purge...

Page 34: ...YPASS THERMAL REGULATOR VALVE TRV TEMPERATURE SENSOR HIGH LIMIT SWITCH HIGH LIMIT SWITCH DRAIN PLUG ACCESS DOOR ACCESS DOOR GASKET BACKPLATE GASKET 3 PORT MANIFOLD 34 For detailed information refer to...

Page 35: ...GULATOR VALVE REPLACEMENT Loosen Screw and Rotate Bracket to Release Pull Out Thermal Regulator Valve Remove Screws 1 2 3 1 2 3 35 For detailed information refer to the complete installation and owner...

Page 36: ...JXi 400 JXi 260 BURNER DEPTH 4 HEAT EXCHANGE TUBES COMBUSTION CHAMBER SHELF BURNER DEPTH 6 HEAT EXCHANGE TUBES HEAT EXCHANGER by Model JXI400 JXI260 36...

Page 37: ...with Zodiac Sweep Elbow Installation provides increased hydraulic performance Exclusive interface with Zodiac AquaLink RS temperature sensor Versa Plumb Ready 37 For detailed information refer to the...

Page 38: ...Inlet Outlet Direct Drop In Replacement for Pentair MasterTemp DIRECT DROP IN REPLACEMENT FOR PENTAIR MASTERTEMP 38 For detailed information refer to the complete installation and owner s manual...

Page 39: ...4 Concrete Screws In areas where there is high risk of extreme weather conditions such as in Florida and other states where there is risk as applicable the heater is required to be securely fastened...

Page 40: ...GR W O V GY BK BK PSW Y BK C NO NC Y BK COIL AIR TEMP J3 CONNECTOR Factory Wired 24V Factory Wired 120V 240V BK BLACK BK Y BLACK WITH YELLOW TRACE BL BLUE BR BROWN G GREEN GY GRAY O ORANGE R RED V VIO...

Page 41: ...NOTES 41...

Page 42: ...respective owners Zodiac Pool Systems Inc 2620 Commerce Way Vista CA 92081 8438 USA 1 800 822 7933 www zodiacpoolsystems com Zodiac Pool Systems Canada Inc 2115 South Service Road West Unit 3 Oakville...

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