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17

MC 9900

Replacing Printed Circuit Board S2

z

  Remove the Y-carriage cover (lower) (see pages 

6-7).

    Remove the setscrew 

q

.

    Disconnect the connector and flexible cable from the 

printed circuit board S2.

    Remove the printed circuit board S2.
    To attach, follow the procedure in reverse.

Replacing Y-sensor 

• 

Removing Y-sensor

z

  Remove the Y-carriage cover (lower) (see pages 

6-7).

    Disconnect the connector 

q

 from the printed circuit 

board S2 

w

.

x

  Pry up the lock tab of the connector with a precision 

driver and pull out the red 

e

, orange 

r

 and brown 

t

.

c

  Remove the setscrew 

y

.

    Remove the Y-sensor.

ert

y

• 

Attaching Y-sensor

z

  Adjust the Y-sensor height so the shielding plate 

u

 

should be positioned at the middle of the sensor 

i

 

as illustrated.

    Tighten the setscrew 

y

 to attach the Y-sensor.

    Insert the cords 

e

r

 and 

t

 to the connector.

    Plug the connector to the printed circuit board S2.

x

  Attach the embroidery unit to the MC9900.

    Insert the machine plug into the power inlet.
    Insert the power supply plug into the wall outlet and 

turn the power switch on.

c

  The embroidery unit carriage position is initialized.

     The range A (between the edge of Y-carriage LM 

guide and the edge of carriage) should be 23.1 mm.

    If not, turn the setscrew 

o

 and adjust the Y-sensor 

position. 

    If the range A is larger than 23.1 mm, move the 

Y-sensor set plate in the direction of “B”.

    If the range A is smaller than 23.1 mm, move the 

Y-sensor set plate in the direction of “C”

i

u

o

q

q

w

23.1 mm

C

B

A

Summary of Contents for MC12000

Page 1: ...ACEMENT Y MOTOR REPLACEMENT PRINTED CIRCUIT BOARD S1 REPLACEMENT PRINTED CIRCUIT BOARD S2 REPLACEMENT EMBROIDERY UNIT DETECTING SWITCH REPLACEMENT FILM REPLACEMENT X SENSOR REPLACEMENT Y SENSOR REPLAC...

Page 2: ...Removing Film guides 8 Removing Y carriage 8 9 Removing Y motor 10 11 Replacing Printed Circuti Board S1 12 Replacing Embroidery Unit Detecting Switch 12 Replacing Film 13 Replacing X sensor 14 15 Re...

Page 3: ...fully extended position q x Remove the setscrew w c Slide the carriage in the direction of the arrow Remove the setscrew e v Remove the Y carriage cover upper e Preparation Remove Y carriage cover up...

Page 4: ...3 MC 9900 b Remove the setscrews r 3 pcs r n Remove the X carriage cover unit m Remove the setscrews t 3 pcs t Removing X carriage cover and Embroidery unit cover t t t t...

Page 5: ...e embroidery unit again Push down the carriage arm release lever q Retract the carriage arm to the stored position q 0 Move the carriage arm as far as it goes in the direction of arrow o 1 The rounded...

Page 6: ...late 3 so the cable will not be damaged when moving 4 Move the carriage arm in the direction of arrow 4 5 Push down the carriage arm release lever q Extend the carriage arm To attach the Y carriage co...

Page 7: ...brown e orange q and red w cords w q e Precision screwdriver x Remove the setscrews r to remove the X motor Attaching X motor Follow the above procedure in reverse Replacing Y motor Removing Y carriag...

Page 8: ...7 MC 9900 c Remove the Y carriage cover lower Removing Film v Remove the setscrews e 2 pcs on the film holder e b Remove the film holder and the film...

Page 9: ...s on the film guides m Remove the setscrews t 2 pcs on the film guides t t Removing Y carriage Pull the cable in the direction of arrow y to disconnect the flexible cable from the printed circuit boar...

Page 10: ...i i 1 Remove the setscrew o 2 Remove setscrews 0 4 pcs see fig 1 on page 8 Remove the Y carriage o 0 3 Pull out the guide bars 1 and 2 from the Y carriage To attach the guide bars to the carriage foll...

Page 11: ...Remove the guide bars X2 from the Y carriage Loosen the hexagonal socket screw 3 3 5 4 Slide the stopper 4 in the direction of arrow to access the setscrew 5 Remove the setscrew 5 5 Remove the setscr...

Page 12: ...onnector 5 from the printed circuit board S2 4 9 Pry up the lock tab of the connector with a precision driver and pull out the red 6 orange 7 brown 8 brown 9 and red 0 cords Remove the Y motor Attachi...

Page 13: ...connect the connectors from the printed circuit board S1 Remove the printed circuit board S1 To attach follow the above procedure in reverse Replacing Embroidery Unit Detecting Switch z Remove the set...

Page 14: ...s on the film holder x Remove the film holder w and the film Attaching film c Replace the film Insert the film in the film cover v Insert the both edges of the film in the guides e then move the film...

Page 15: ...crew r and t to remove the cord guide plates Remove the tube from the cord guide plate w q e Precision screwdriver e c Remove the setscrew y Remove the X sensor w q e Precision screwdriver Attaching X...

Page 16: ...n and be sure the range between A and B is in the range of 7 8 mm to 8 2 mm If not repeat the procedure and adjust the range again n Attach the X sensor Tighten the setscrew r temporarily m Attach the...

Page 17: ...the pulley under the X belt base plate v Hook the X belt to the pulley of X motor Adjust the X motor position and tighten the setscrews w 3 pcs temporarily Adjust the X belt deflection to about 3 mm...

Page 18: ...r height so the shielding plate u should be positioned at the middle of the sensor i as illustrated Tighten the setscrew y to attach the Y sensor Insert the cords e r and t to the connector Plug the c...

Page 19: ...Remove the Y belt Attaching Y belt b Attach the Y belt r n Be sure that the Y belt deflection to about 3 mm by pressing the middle of Y belt with approximately 30 grams of pressure If not turn the Y...

Page 20: ...s in fully extended position x Turn the embroidery unit upside down Remove the cover w w c Move the Y carriage e under the hole r r e v Hook a slotted driver to the hole t To tighten the carriage move...

Page 21: ...rs to carriage unit z Insert the guide bars q and w to the holes of X carriage as shown q w x Attach the guide bars to the carriage unit Pull the guide bar q in the direction of arrow Tighten the sets...

Page 22: ...t X carriage moves on the guide bars smoothly Tighten the setscrews e r Tighten the setscrews t and y temporarily e r y t t y b Move the X carriage in the direction of arrows Tighten the setscrews t a...

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