Janson Controls FC FC100PLUS Series, User Manual

Page 1: ...FC100PLUS Series General Frequency Inverter User Manual BY JANSON CONTROLS...

Page 2: ...e product after fully understanding the safety precautions of the product Precautions In order to illustrate the details of the product the illustrations in this manual sometimes show the state where...

Page 3: ...Connections toPeripherals Three phase AC power Air switch MCCB Contactor AC input reactor EMI Filter VFD Braking resistor optional GND EMI Filter AC output reactor Motor GND II...

Page 4: ...2 Command Set Channel Selection 0 factorydefault Run command channel as keyboard P0 03 Frequency setting channel selection 0 The operating frequency is given by the keyboard number Acceleration time 1...

Page 5: ...on parameters according to the wiring diagram see the table below parameter number parameter name set value meaning P0 02 Command Set Channel Selection 1 Run command channel as terminal P0 03 Frequenc...

Page 6: ...00 baud rate 5 factoryvalue 9600bps PD 01 Data Format 3 factory value 8 N 1format no parity RTU PD 02 local address 1 factorydefault 3 When K1 in the wiring diagram is closed the motor runs forward w...

Page 7: ...ol the multi stage speed of the inverter 1 Terminal DI 1 is start stop signal input DI 2 is multi stage speed signal 1 input DI3 is multi stage speed signal 2 input DI4 is multi stage speed signal 3 D...

Page 8: ...erminal function 15 factory value Multi stage speed command terminal signal 4 input PC 00 multi segment instruction 0 Adjust according to actual needs PC 01 Multi segment instruction 1 Adjust accordin...

Page 9: ...ol Use rotating autotune Static tuning of motor parameters P1 37 1 static self tuning press the button to return to the display state of the stop parameters and press the button to start the self tuni...

Page 10: ...l Instructions 4 3 1 Jumper 4 3 2 Control terminal 4 3 3 Inverter Application Wiring Mode 4 4 Installation guidelines for EMC Compliance 4 4 1 Proper EMC installation 4 4 2 Wiring requirements 4 4 3 M...

Page 11: ...intenance 64 Chapter 8 Accessories Selection 66 8 1 Operation panel mounting kit 66 8 2 Selection of brake unit and brake resistor 66 8 2 1 66 8 2 2 Power selection of braking resistor 67 Appendix A M...

Page 12: ...col 1 Safety information and precautions 2 Product Information 3 Mechanical installation Electrical installation 5 Operation 6 7 Troubleshooting and maintenance Optional accessories 8 4 Brief Introduc...

Page 13: ...implement thermal protection for the motor If the power of the controlled motor does not match the inverter you must adjust the motor protection parameters or other protection measures to ensure the...

Page 14: ...externally connected with switching devices such as contactors If there are switching devices such as contactors installed between the inverter and the motor please make sure that the inverter has no...

Page 15: ...e FC100P must be used with derating Every time the altitude rises by 100m the output current rating will be reduced by 1 That is the altitude rises to 4000m and the inverter current rating is derated...

Page 16: ...C100P Series Manual V1 0 04 Chapter2 Product Information Janson Controls Technologies Shenzhen Co Limited FC100P 4T 5 5G B Mark with brake Product Type G Universal Adaptable motor power 2S single phas...

Page 17: ...4T 22GB 22 30 47 45 S4 FC100P 4T 30G B 30 39 62 60 S5 FC100P 4T 37G B 37 49 77 75 S5 FC100P 4T 45G B 45 59 92 90 S6 FC100P 4T 55G B 55 72 113 110 S7 2 4 Technicalspecifications Electrical Specificatio...

Page 18: ...put AI1 voltage 0 10V 0 20mA A I2 voltage 0 10V 0 20mA analog output AO1 0 10V 0 20mA voltage current optional AO 2 0 10V voltage output digital input DI1 DI 5 DI 5 can be selected as a high speed pul...

Page 19: ...f water Avoid installing in places with flammable explosive and corrosive gases and liquids Avoid installing in places with oily dust fibers and metal particles Install vertically on an object that is...

Page 20: ...ht 10mm 30mm 150mm B up and down 100mm 100mm 350mm C upper vent 50mm 50mm 100mm D lower vent 50mm 50mm 100mm When multiple frequency inverters are installed up and down there should be a flow guide pa...

Page 21: ...own in Table 3 3 For specific models corresponding to external dimensions see Section Section 2 3 Rated value page 5 3 FC100P Series Manual V1 0 09 Janson Controls Technologies Shenzhen Co Limited Cha...

Page 22: ...89 6 197 2 139 74 187 5 S2 102 202 162 90 189 1 5 6 S3 125 242 5 169 5 108 5 226 6 3 S4 165 297 206 2 147 278 5 7 S5 225 360 231 7 206 342 7 S6 260 440 230 220 420 8 S7 300 555 270 240 535 10 3 FC100P...

Page 23: ...and the user can no longer conduct the withstand voltage test on the inverter For inverters that have been stored for more than 2 years when powered on the voltage regulator should be slowly boosted...

Page 24: ...hase power input Three phase power supply 200 240V 50 60Hz FC100P 2T 18G B 160 100 25 25 16 S5 FC100P 2T 22G B 200 125 35 35 16 S5 FC100P 2T 30G B 200 125 35 35 16 S6 FC100P 2T 37G B 250 160 50 50 25...

Page 25: ...e power circuit are basically insulated and the inverter cannot be touched after it is powered on If the control circuit is connected to an external device with an accessible port during power on it s...

Page 26: ...3 AO1 analog output voltage current selection When 1 2pins are shorted AO1 output is voltage factory setting when 2 3pins are shorted AO1 output is current J4 1 3 Digital input mode selection When1 2p...

Page 27: ...tput is determined by the J1 jumper selection on the control board Digital input DI1 COM digital input 1 Optocoupler isolation programmable bipolar selectable input signal Input voltage range 5 30V DC...

Page 28: ...er on the left is NPN input J4 jumper on the left PNP input on the right 4 Janson Controls Technologies Shenzhen Co Limited Chapter4 Electrical Installation FC100P Series Manual V1 0 16 AO2 AO2 10V CO...

Page 29: ...of serious interference the analog input signal needs to add filter capacitors or ferrite magnetic rings as shown in Figure 4 5 Digital output terminal FM wiring FM is an open circuit collector output...

Page 30: ...een designed and tested according to the requirements of IEC 61800 3 Please follow the instructions in this section for correct EMC installation to make it have good electromagnetic compatibility In t...

Page 31: ...d be installed at the interface between areas All communication cables and signal cables leading out of the cabinet must be shielded 4 Janson Controls Technologies Shenzhen Co Limited Chapter4 Electri...

Page 32: ...the high order harmonic leakage current on the cable Leakage current will have adverse effects on the equipment near the inverter When the motor cable exceeds 100 meters it is recommended to install a...

Page 33: ...e interference on the power line from entering the device Common mistakes in EMI filter installation 1 The wiring between the EMI filter and the inverter is too long The installation position of the f...

Page 34: ...ntermeasures The input connection output connection and the frequency converter itself will generate radio frequency interference EMI filters are installed on both sides of the input and output and sh...

Page 35: ...braking resistor is very hot please do not touch it 5 1 explain 5 1 1 Run command channel The physical channel for FC100P to receive running commands start run stop jog etc can be selected through P 0...

Page 36: ...to 1 or 2 or 3 the inverter receives the running command and enters the motor parameter self tuning state After the self tuning is completed it will automatically enter the shutdown state System runni...

Page 37: ...tion panel is controlled start the inverter stop reset a When the operation panel is controlled stop the inverter b When a fault is detected it is a fault reset button MFK multi function selection key...

Page 38: ...e control mode The light flashes slowly to indicate that it is in tuning state The light flashes quickly to indicate that it is in a fault state The current frequency converter is not faulty frequency...

Page 39: ...value of the current modified bit Modify the internal number of the function group Press 1 time to add 1 to the value of the current modified bit Modify the function code value Press 1 time to add 1...

Page 40: ...erminal command channel LED on 2 Communication command channel LED flashing 0 61442 P0 03 Main frequency source X selection 0 Digital setting preset frequency P0 08 UP DOWN can be modified no memory w...

Page 41: ...and the auxiliary adjustment to the maximum value 00 61447 P0 08 preset frequency 0 00Hz maximum frequency P0 10 50 00Hz 61448 P0 09 Running direction 0 same direction 1 opposite direction 0 61449 P0...

Page 42: ...cy command UP DOWN reference during operation 0 Running frequency 1 Setting frequency 0 61466 P0 27 command source bundled frequency source Units Operation panel command binding frequency source selec...

Page 43: ...meters P1 00 Motor Type Selection 0 Ordinary asynchronous motor 1 Variable frequency asynchronous motor 2 Permanent magnet synchronous motor see also the manual 0 61696 P1 01 Motor rated power 0 1 100...

Page 44: ...Group vector parameters Function code Name Setting range Factory default Attrib utes DEC address P2 00 Speed loop proportional gain 1 1 100 30 61952 P2 01 Speed loop integration time 1 0 01 10 00s 0 5...

Page 45: ...ion 0 invalid 1 Valid 0 61969 P3 group V F control parameters P3 00 VF curve setting 0 Straight line V F 1 Multi point V F 2 Square V F 3 1 2 power V F 4 1 4 power V F 6 1 6 power V F 8 1 8 power V F...

Page 46: ...FJOG 5 Reverse jogging RJOG 6 Terminal UP 7 Terminal DOWN 8 Free stop 9 Fault reset RESET 10 Running pause 11 External fault normally open input 12 Multi segment command terminal 1 13 Multi segment c...

Page 47: ...itching between PID parameters 44 User defined fault 1 45 User defined fault 2 46 speed control torque control switching 47 emergency stop 48 external stop terminal 2 49 deceleration DC braking 50 cle...

Page 48: ...2 AI2 filter time 0 00s 10 00s 0 10s 62486 P4 23 AI curve 3 minimum input 0 00V P4 25 0 00V 62482 P4 24 AI curve 3 minimum input corresponding setting 100 0 100 0 0 0 62483 P4 25 AI Curve 3 Maximum In...

Page 49: ...actory default Attrib utes DEC address P4 37 AI input voltage current selection Units AI1 Tens AI2 0 voltage input 1 current input 10 62501 P4 38 DI1 conduction delay time 0 0s 6553 5s 0 0S 62502 P4 3...

Page 50: ...e lower limit frequency is reached related to operation 19 Undervoltage state output 20 Communication setting 23 Zero speed running 2 output even when stopped 24 Accumulated power on time is reached 2...

Page 51: ...inkage DI2 terminal output 48 linkage DI3 terminal output 49 linkage DI4 terminal output 50 Auxiliary motor water pump 1 51 Auxiliary motor water pump 2 52 auxiliary motor water pump 3 53 auxiliary mo...

Page 52: ...positive logic 1 negative logic Units FM terminal _ Tens RY1 Hundreds place RY 2 Thousands AO2 _ Ten thousand digits reserved 00000 62742 P5 23 AO current output selection Units AO1 Tens place AO2 0...

Page 53: ...0 62989 P6 14 Stop DC braking time 0 0s 100 0s 0 0s 62990 P6 15 brake usage 0 100 100 62991 P7 Group keyboard and display Function code Name Setting range Factory default Attrib utes DEC address P7 00...

Page 54: ...k water supply macro display pressure value Bit01 PLC stage Bit02 PLUSE input pulse frequency kHz Bit03 Running frequency 2 Hz Bit04 Remaining running time Bit05 AI1 voltage before correction V Bit06...

Page 55: ...ime 0 65535h 63245 P7 14 cumulative power consumption 0 65535 degrees 63246 P7 17 Nixie tube 2 stop monitoring selection 00 99 corresponding to group U0 parameter number 02 63249 P7 1 8 Nixie tube 2 r...

Page 56: ...7 P8 20 Frequency detection hysteresis value 0 0 100 0 FDT1 level 5 0 63508 P8 21 Frequency arrival detection width 0 0 100 0 maximum frequency 0 0 63509 P8 25 Acceleration time 1 with Acceleration ti...

Page 57: ...onds to P8 44 0 63531 P8 44 Timing run time 0 0Min 6500 0Min 0 0Min 63532 P8 45 AI1 input voltage protection value lower limit 0 00V P8 46 3 10V 63533 P8 46 AI1 input voltage protection upper limit P8...

Page 58: ...lt automatic reset 0 no action 1 action 0 63754 P9 11 Fault automatic reset interval time 0 1s 100 0s 1 0s 63755 P9 12 Input phase loss protection selection 0 Disabled 1 Allowed 0 63756 P9 13 Output p...

Page 59: ...erspeed 45 Reserved 51 Reserved 70 water shortage fault P9 15 Second failure type 63759 P9 16 Third most recent failure type 63760 Function code Name Setting range Factory default Attrib utes DEC addr...

Page 60: ...status at the first fault 63786 P9 43 Power on time at first failure 63787 P9 44 Uptime to first failure 63788 P9 47 Failsafe action selection 1 Ones place Motor overload 11 Tens place Input phase los...

Page 61: ...ion level 0 0 100 0 10 0 63808 P9 65 Load drop detection time 0 0 60 0s 1 0s 63809 PA Group PID function Function code Name Setting range Factory default Attrib utes DEC address PA 00 PID given source...

Page 62: ...PA 19 PID parameter switching deviation 1 0 0 PA 20 20 0 64019 PA 20 PID parameter switching deviation 2 PA 19 100 0 80 0 64020 PA 21 PID initial value 0 0 100 0 0 0 64021 PA 22 PID initial value hold...

Page 63: ...100 0 100 0 0 0 64515 PC 04 multi segment instruction 4 100 0 100 0 0 0 64516 PC 05 multi segment instruction 5 100 0 100 0 0 0 64517 PC 06 Multi segment instruction 6 100 0 100 0 0 0 64518 PC 07 Mul...

Page 64: ...0s h 64550 PC 39 Simple PLC10 segments Acceleration and deceleration time selection 0 3 0 64551 PC 40 Simple PLC11 segment running time 0 0s h 6553 5s h 0 0s h 64552 PC 41 Simple PLC11 segments Accel...

Page 65: ...2 1200BPS 3 2400BPS 4 4800BPS 5 9600BPS 6 19200BPS 7 38400BPS 8 57600BPS 5 64768 Pd 01 Data Format 0 No parity 8 N 2 1 Even parity 8 E 1 2 Odd parity 8 O 1 3 No parity 8 N 1 3 64769 PD 02 local addres...

Page 66: ...WM carrier frequency random depth 0 42243 A5 04 Fast current limit enable 0 Disable 1 Enable 1 42244 A5 05 Current Sense Compensation 0 100 5 42245 A5 06 Undervoltage point setting 100 0 2000 0V Model...

Page 67: ...066 b0 11 Plus auxiliary pump pressure tolerance 0 100 0 linked with target pressure ratio 5 0 45067 b0 12 Add auxiliary pump delay 0 6553 5s 30 0s 45068 b0 13 Minus auxiliary pump pressure tolerance...

Page 68: ...6 U0 15 PID setting dimensionless PID set pressure value water supply activated 1 0 01kg 28687 U0 16 PID feedback dimensionless PID feedback pressure value water supply activated 1 0 01kg 28688 U0 17...

Page 69: ...leration time selection 0 3 0 64535 PC 24 Simple PLC 3 segment running time 0 0s h 6553 5s h 0 0s h 64536 PC 25 Simple PLC 3 segment Acceleration and deceleration time selection 0 3 0 64537 PC 26 Simp...

Page 70: ...r limit 0 1 28737 U0 66 U phase current display A 0 01A 28738 U0 67 V phase current display A 0 01A 28739 U0 68 W phase current display A 0 01A 28740 6 Janson Controls Technologies Shenzhen Co Limited...

Page 71: ...1 28707 U0 36 Current number of working auxiliary pumps 0 28708 U0 37 power factor angle 0 1 28709 U0 39 reserve 1V 28711 U0 40 reserve 1V 28712 U0 41 Visual display of DI input status 1 28713 U0 42 V...

Page 72: ...t parameter identification 3 The deceleration time is too short 4 Low voltage 5 Sudden load increase during deceleration 6 No braking unit and braking resistor installed 1 Eliminate peripheral faults...

Page 73: ...operation panel and the fault relay will act at the same time the inverter will stop output and the motor will stop freely After a fault alarm occurs record the fault phenomenon in detail and refer to...

Page 74: ...is abnormal 3 Abnormal lightning protection board 4 The main control board is abnormal 1 Check and eliminate the problems in the peripheral circuit 2 Seek technical support 3 Seek technical support 4...

Page 75: ...current of the inverter is less than P9 64 1 Confirm whether the load is off or whether the parameter settings of P9 64 and P9 65 conform to the actual operating conditions PID feedback lost at runtim...

Page 76: ...ltage between the power terminals and is lower than 36V the FC100P cover can be opened for maintenance For inverters that have been stored for more than 2 years when they are powered on for the first...

Page 77: ...st within 2 years Use a voltage regulator to slowly increase the input voltage of the inverter to the rated value and power on for at least 5 hours Replacement of wearing parts Vulnerable parts of the...

Page 78: ...n panel is an optional accessory please order separately if necessary The models are as follows 1 5 m extension cable from the operation panel 5 m extension cable from the operation panel 8 2 Selectio...

Page 79: ...T 5 5GB 5 5 kW 40 50 600W FC100P 2S T 7 5GB 7 5 kW 30 40 800W FC100P 2S T 11GB 11 kW 20 25 1 2kW FC100P 2S T 15GB 15 kW 15 20 1 5kW FC100P 4T 0 7GB 0 75 kW 250 350 100W FC100P 4T 1 5GB 1 5 kW 200 300...

Page 80: ...but if the resistance value is too high the braking ability will decrease which may cause the inverter to have overvoltage protection 3 Please install the braking resistor in a well ventilated metal...

Page 81: ...he As a communication slave it responds to inquiries or communication operations from the host to the machine Only one device can send data at a time while other devices are receiving The setting rang...

Page 82: ...FC100P Series Manual V1 0 70 0x03 H L L H 1Byte 1Byte 2Byte 2Byte 2Byte 3 5Byte idle frame header target station address Computational CRC check read command Function code address Number of function c...

Page 83: ...he high byte comes first and the low byte follows For the calculation method see the description of the CRC check in this section CRC CHK low bit END 3 5 character time CMD check method Check method C...

Page 84: ...t byte is individually exclusive ored with the current value of the register The value in the final register is the CRC value after all bytes in the message have been executed CRC is added to the mess...

Page 85: ...de address of RAM as follows High byte 00 0F P group 40 4F A group Low byte 00 FF For example function code P3 12 is not stored in EEPROM and the address is expressed as 030C H function code A0 05 is...

Page 86: ...P2 10 A2 48 A3 48 A4 48 Torque upper limit digital setting respectively corresponding to the first second third and fourth motors Control command input to the inverter write only Command word address...

Page 87: ...ess command content 2002H 0 7FFF means 0 100 Analog output AO2 control write only command address command content 2003H 0 7FFF means 0 100 Pulse PULSE output control write only command address command...

Page 88: ...n time is reached 001E load off 001F Loss of PID feedback while running 0028 Fast current limit timeout fault 0029 Switching motor failure while running 002A The speed deviation is too large 002B Moto...

Page 89: ...ystem processing time After the system finishes processing the data it will wait until the response delay time is up before sending data to the host computer PD 04 communication timeout Factory defaul...

Page 90: ...the function group number 08 When writing function code data for communication for P0 PF group function code data the high sixteen bits of the communication address are divided into 00 0F or F 0 F F a...

Page 91: ...ameters are divided into control command digital output terminal control analog output AO1 control analog output AO2 control high speed pulse FMP output control z control commands When P0 02 command s...

Page 92: ...when it is necessary to realize the parameter initialization operation of the inverter through the host computer If PP 00 user password is not 0 it is necessary to pass the password verification first...

Page 93: ...authorization resulting in product failure 3 The use of the product in the standard scope of use of the product in the user s country of origin causes product failure 4 The user s poor use environmen...

Page 94: ...es Shenzhen Co Limited Tel 86 0755 29611160 Fax 86 0755 29611151 Add Room 301 Building E Fuxing Industrial Park No 110 Zhangqi Road Guixiang Community Guanlan Street Longhua District Shenzhen China ht...