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maintenance instructions

Model Buster V

page 14 of 16

®

JARVIS

6206002;::::

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA EMAIL.

jarvis.products.corp@snet.net

TEL. 860-347-7271 FAX. 860-347-6978 WWW

.jarvisproducts.com

1.2.11 Tighten locknut (item 50, Figure B, page 5)

to 80 lbf--ft.

Jarvis

wrench 8039120 is

available.

1.3 Check the front bearings:

1.3.1 Grease the front wheel bearings through

grease fitting (item 5, Figure A, page 4) with

USDA approved wheel bearing grease.

1.4 Check the oil in the gear housing:

1.4.1 Check the level of oil in the gear housing

(item 34, page 6).

1.4.2 Change the oil if these conditions exist:

The oil contains water.

The oil is dark or gritty.

Any bearing is being replaced.

1.4.2.1 The saw should be tilted rearward and

filled with approximately 1

1

/

2

quarts of

SAE 80W - 90 EP hypoid gear lube.

1.5 Check the cord and plug assembly:

1.5.1 Check the cord and plug assembly (items

5-7, page 10) for wear and replace if neces-

sary.

Green Screw

Green Wire

Bronze Screw

Black Wire

Silver Screw

White Wire

Green Screw

Green Wire

Black Screw

Black Wire

Silver Screw

White Wire

2 WEEKLY:

Refer to page 6 for referenced items unless otherwise noted.

2.1 Clean the torque knob:

2.1.1 Remove the torque knob (item 27, Figure A,

page 4) from the Buster V.

2.1.2 Remove screws (item 12, page 6).
2.1.3 Remove cover (item 11, page 6).
2.1.4 Turn the torque knob over.
2.1.5 Remove retaining ring (item 2, page 6).
2.1.6 Remove shaft (item 3, page 6) assembly.
2.1.7 Clean all grease out of the torque knob.
2.1.8 Turn the torque knob so that ball plungers

(item 10, page 6) are visible.

2.1.9 Pour oil onto the ball plungers.

2.1.10 Work each ball plunger up and down with a

wooden dowel to lubricate the springs.

2.1.11 Apply

Jarvis

1315 White Grease

to the ball

plunger surface and to the bearing (item 9,

page 6).

2.1.12 Install the shaft (item 3).
2.1.13 Rotate the shaft slightly until you can feel

the balls fall into their holes.

2.1.14 Install the retaining ring (item 2).
2.1.15 Tighten the torque knob to 60--65 lbf--in.

Torque wrench nut adapter 8030054 and

torque wrench 8039138 are available.

2.1.16 Install the torque knob cover (item 11).
2.1.17 Install the screws (item 12).
2.1.18 Install the torque knob assembly on the

Buster V.

3 WHEN NECESSARY:

3.1 Replace the blade:

3.1.1 Open doors (item 3, Figure A, page 4 and

item 41, Figure B, page 5).

3.1.2 Loosen the torque knob (item 27, Figure A,

page 4) by turning it fully counter-clock-

wise.

3.1.3 Raise the blade guide assemblies (item 29,

Figure A, page 4 and item 63, Figure B, page

5) so that both guide assemblies are parallel

to the floor.

3.1.4 Install the blade with teeth pointing inward,

toward the frame.

3.1.5 Tighten the torque knob until it “clicks.”
3.1.6 Twist the blade so that the teeth point down-

ward; set the blade guide assemblies down

over the blade.

3.1.7 Close the doors.
3.1.8 Tighten the torque knob after saw has run a

few minutes.

3.2 Tighten the front wheel:

3.2.1 Turn the front bearing locknut (item 6, Fig-

ure A, page 4) clockwise until hand tight.

Summary of Contents for Buster V

Page 1: ...d Safety Director 2 Safety Messages to Operators Maintenance and Cleanup Personnel 3 Parts Diagram and List 4 Specifications 10 Installation Instructions 10 Operation Instructions 12 Maintenance Instr...

Page 2: ...aintenance foreman and give one copy to the sub contract cleanup internal cleanup foreman Additional copies will be provided upon request 4 The tool is designed and intended to be powerful This fact s...

Page 3: ...y on the cutting edge or within the cutting path of the tool when it is connected to the power supply 6 Test the tool prior touse or daily Depress each trigger separately andthe tool should not start...

Page 4: ...Plate 1 15 1055021 Socket Head Cap Screw 8 16 1061220 Slide Rail 2 17 1029194 Slide Rail Spacer 2 18 1020146 Idler Wheel Shaft 1 19 1016243 Idler End Housing 1 20 1055862 Flat Head Screw 2 21 1004275...

Page 5: ...8 and 59 27 1011217 Drain Coupling 1 28 1055049 Socket Head Cap Screw 4 29 1004275 Washer 2 30 1055862 Flat Head Screw 2 31 1061614 Internal Water Manifold 1 32 1055499 Pan Head Screw 1 33 1061580 Adj...

Page 6: ...2 23 1014083 Compression Spring 2 24 1061231 Blade Guide Mounting Plate 2 25 1058061 Blade Guide Insert 4 26 1055490 Pan Head Slotted Screw 12 3058057 Drive End Guide Package includes items 13 26 1 3...

Page 7: ...22 1061222 Switch Housing Gasket 1 23 1055090 Button Head Screw 4 24 1011223 Strain Relief Connector 1 1011174 Cord Connector 42V only 25 1063148 Switch Boot 1 26 1011203 Strain Relief Connector 1 27...

Page 8: ...Roll Pin 1 21 1019128 Switch Handle with item 20 1 22 1004182 Washer 1 23 1055296 Hex Head Screw 1 3019115 Top Handle Assembly includes items 1 23 24 1018085 Right Hand Trigger Lever 1 25 1036132 Bush...

Page 9: ...6406 Motor Housing 1 10 1017158 Information Label 1 11 1055039 Drive Screw 4 12 1063783 Stator 575V 60Hz 1063576 Stator 460 230V 60Hz 1063780 Stator 415V 50Hz 1063778 Stator 380 220V 60Hz 1063773 Stat...

Page 10: ...16 1016346 Electrical Box Enclosure 1 3016167 Control Box Assy 115V 3016190 Control Box Assy 220V items 1 2 4 5 and 7 16 ITEM PART NO PART NAME QTY Electric Control Box Assembly not used in current to...

Page 11: ...numbered 4 and 5 to a starter coil supplied by the customer Disconnect any oth er source of power to the startercoil The coilop erating voltage is indicated on the label item 1 page 10 inside the cont...

Page 12: ...S ALWAYS DISCONNECT THE POWER SUPPLY IN ACCORDANCE WITH OSHA S LOCKOUT TAGOUT PROCEDURES 29 CFR 1910 147 BEFORE PERFORMING ANY MAINTENANCE OR REPAIRS 1 Turn on the power 2 Prior to use or daily perfor...

Page 13: ...d with dual anti tie down control handles the top and the rear handles Check for the correct operation of the dual anti tie down control handles prior to use or daily Depress each trigger separately a...

Page 14: ...move retaining ring item 2 page 6 2 1 6 Remove shaft item 3 page 6 assembly 2 1 7 Clean all grease out of the torque knob 2 1 8 Turn the torque knob so that ball plungers item 10 page 6 are visible 2...

Page 15: ...002 PRODUCTS CORPORATION 33 ANDERSON ROAD MIDDLETOWN CONNECTICUT 06457 4926 UNITED STATES OF AMERICA EMAIL jarvis products corp snet net TEL 860 347 7271 FAX 860 347 6978 WWW jarvisproducts com Nine W...

Page 16: ...OF AMERICA EMAIL jarvis products corp snet net TEL 860 347 7271 FAX 860 347 6978 WWW jarvisproducts com PRODUCTS CORPORATION PRODUCTS CORPORATION 33 ANDERSON ROAD MIDDLETOWN CONNECTICUT 06457 4926 UNI...

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