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maintenance instructions

Model SHC 140, 165, 165B, 165G, 165GT and 205

page 18 of 20

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926

UNITED STATES OF AMERICA E--MAIL.

sales@jarvisproducts.com

TEL. 860-347-7271

FAX. 860-347-6978

WWW.

jarvisproducts.com

JARVIS

6207016::::.

7.9 Disassemble the pinion gear.

7.9.1 Press the ball bearing (item 26) from the

coupling (item 25).

7.9.2 Press the coupling (item 25) from the pinion

gear (item 23).

7.10 Remove bearing race (item 24), if necessary.

7.11 Inspect all parts for wear and replace as neces-

sary.

Figure 4

Special Tools

8039139

Needle Bearing

Extraction Tool

8039140 or

8039152

Needle Bearing

Extraction and

Installation Tool

8039118

Needle Bearing

Extraction Tool

THE ABOVE TOOLS ARE RECOMMENDED FOR
PROPER AND EFFECTIVE ASSEMBLY AND DIS-
ASSEMBLY OF THE JARVIS MODEL SHC 140, 165,
165B, 165G AND 205 HYDRAULIC CIRCULAR
SAWS.

8039163 Complete

Tool Kit

8 GEAR HOUSING ASSEMBLY:

8.1 Reverse procedure outlined in section 7.

See

special notes below.

8.1.1

Jarvis

assembly tool 8039152 is available

for the installation of needle bearing (item
22).

See Figure 4.

Always press on the lip

that has the manufacturer’s markings.

Note:

Pressing the unmarked (and unhardened)
lip will deform and damage the bearing.

8.1.2 When installing internal retaining ring (item

27), make sure that the beveled edge faces
away from gear housing (item 21, 50 or 99).

See Figure 5 below.

Retaining

Ring

Gear Housing

Note Bevel
Direction

Figure 5

Retaining Ring

Installation

9 Remember to install wave spring (item 95) in gear

head (item 99) before crown gear assembly (items
90--94).

10 DRIVE SHAFT SEAL REPLACEMENT -- Old

Style:

Note: It is not necessary to disassemble the hydraulic
motor to replace the old style drive shaft seal. All compo-
nents of shaft seal cartridge (items 142--147) must be re-
placed with hydraulic motor seal kit, 3035058.

10.1 Separate the gear housing (item 21, 50 or 99) and

motor assembly as outlined in section 7, steps
7.1--7.3.

10.2 Remove the two screws (item 32) and remove

motor adapter plate (item 29, 52 or 121).

10.3 Remove the internal retaining ring (item 141)

and use the lip on the seal housing (item 143) to
gently lift the seal cartridge (item 142--147)
from the motor.

10.4 Inspect the drive shaft (item 148) for wear or

galling. If the shaft is only polished, proceed to
step 10.5. If shaft needs replacing, refer to sec-
tions 11 and 12.

10.5 Remove the internal retaining ring (item 147).
10.6 Lubricate the new seal (item 144) with

Jarvis

1315 White Grease

and install it in new seal

gland (item 146).

Summary of Contents for SHC 140

Page 1: ...83 Hydr Power Unit Single Trigger 460V 60Hz 4027271 Hydr Power Unit Single Trigger 440 220V 50Hz 4027274 Hydr Power Unit Dual Trigger 460V 60Hz 4027273 Hydr Power Unit Dual Trigger 440 220V 50Hz 40272...

Page 2: ...rful This fact should be obvious to your employees but you must emphasize it to them 4 Ensure that employees wear eye protection in accordance with OSHA s eye and face protection re quirements 29 CFR...

Page 3: ...the cutting path of the tool when it is connected to a power supply 7 Always use both hands when starting and operating the tool to avoid the risk of possible kick back or recoil Continue holding the...

Page 4: ...Gear Housing LH with items 20 and 22 3016304 Housing Gear Assy RH 3016319 Housing Gear Assy LH items 10 11 and 13 27 ITEM PART NO PART NAME QTY 22 1021373 Needle Bearing 1 23 1026170 Pinion Gear RH 1...

Page 5: ...d Slotted Screw 2 56 1032494 Rub Plate 1 57 1029028 Spacer 2 58 1033017 Depth Gage Index 1 59 1024149 Trigger Guard 1 60 1055755 Hex Head Screw 2 61 1018131 Trigger Lever 1 62 1019224 Handle 1 63 1055...

Page 6: ...1 89 1036206 Hanger Bushing 1 ITEM PART NO PART NAME QTY 90 1021471 Ball Bearing 1 91 1026251 Crown Gear with item 93 1 92 1029420 Spacer 1 93 1010522 Dowel Pin 1 94 1021470 Ball Bearing 1 95 1014194...

Page 7: ...32645 Adapter Plate 1 122 1061670 Blue Tubing 2 feet 1 123 1061457 Yellow Tubing 6 feet 1 124 1051313 Y Fitting 1 125 1071150 Blue Tubing 4 feet 1 126 1071226 Yellow Tubing 8 feet 1 127 1051263 Elbow...

Page 8: ...r Rear Hsg Assy LH with items 159 and 165 165 1021498 Needle Bearing 4 166 1026279 Gear 2 167 1020405 Idler Shaft 1 ITEM PART NO PART NAME QTY 168 1030099 Key 1 169 3016516 Motor Front Hsg Assy RH 1 3...

Page 9: ...sure Filter Assy 1 1034105 High Pressure Filter Element 11 3008650 Hydraulic Gear Pump 1 12 1050515 Adapter Elbow 1 13 1025008 Hydraulic Pressure Gage 1 14 1034013 Oil Breather Filler Cap 1 15 1034064...

Page 10: ...ap Screw 4 13 pg 10 or 11 Control Box Assembly 1 14 1022120 Sub Plate with item 18 1 15 1050462 Hex Nipple 4 inch 1 16 1050090 Hex Nipple 2 inch 1 17 1050126 Pipe Elbow 2 18 1022119 Cartridge Relief V...

Page 11: ...1051065 Actuator 1 21 1005059 Push Button Switch 1 22 1016347 Control Box Enclosure 1 23 1063011 Electrical Relay 1 24 1063079 Wire Ring Terminal 2 25 1017085 Electrical Danger Label 1 ITEM PART NO PA...

Page 12: ...OF AMERICA E MAIL sales jarvisproducts com TEL 860 347 7271 FAX 860 347 6978 WWW jarvisproducts com JARVIS 6207016 Figure 1 Hose Connection Diagram Single Trigger Control Box Assembly Factory Installe...

Page 13: ...roducts com TEL 860 347 7271 FAX 860 347 6978 WWW jarvisproducts com JARVIS 6207016 Figure 2 Hose Connection Diagram Dual Triggers Control Box Assembly Factory Installed on Hydraulic Power Unit Contro...

Page 14: ...REPAIRS OR MAINTENANCE ALL WIRING MUST BE DONE IN ACCORDANCE WITH NATIONAL STATE AND LOCAL ELECTRICAL CODES RefertoFigure1or2onpage12or13asaguideforcon necting the air and hydraulic hoses 1 Install th...

Page 15: ...p isset to a maximumrelief pressureof 2000psi Dur ing operation the pressure gage item 13 Figure H page9 willonly showthe pressurerequired tomake thecut Thepressuregageshouldreadapproximate ly 300 psi...

Page 16: ...toolshouldnotstart Repeatthispro cedurereversingthetriggers Depressbothtrig gers simultaneously within one half second of each other and the tool should start With the tool running release one trigger...

Page 17: ...Screw Blade Retaining Washer Lip 5 BLADE SCRAPER REMOVAL SHC 165G and SHC 165GT 5 1 Remove hex head screws item 75 adjustable studs item 76 and blade scraper item 77 or 105 5 2 Inspect all parts for w...

Page 18: ...er smarkings Note Pressing the unmarked and unhardened lip will deform and damage the bearing 8 1 2 Wheninstallinginternalretainingring item 27 make sure that the beveled edge faces away from gear hou...

Page 19: ...bove into motor front housing item 169 11 12 Insert external retaining ring item 174 into groove in motor front housing item 169 11 13 Reinstall ball bearings items 176 external re taining ring item 1...

Page 20: ...175 can be pressed out through the gear head side of the front motor housing item 151 or 169 Jarvis tool 8039140 is avail able See Figure 4 on page 18 12 14 Inspect all parts for wear and replace as...

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