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maintenance instructions

Model SHC 140, 165, 165B, 165G, 165GT and 205

page 20 of 20

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926

UNITED STATES OF AMERICA E--MAIL.

sales@jarvisproducts.com

TEL. 860-347-7271

FAX. 860-347-6978

WWW.

jarvisproducts.com

JARVIS

6207016::::.

New Style Motor

12.11 Disassemble motor as described in section 11,

steps 11.2 -- 11.7.

Old and New Style Motors

Note: The motor O--rings (item 152) will acquire a per-
manent set in their cross section after they have been in
service. This will reduce their effectiveness upon re--use.
The motor o--rings should always be replaced whenever
the motor is disassembled.

12.12 Remove the two o--rings (item 152) from their

respective housings and discard.

12.13 Remove the needle bearings (item 153 or 165)

from the front and rear motor housings (items
151 or 169 and 161 or 164).

Jarvis

tool 8039139

is available.

See Figure 6 below.

12.13.1 Insert the 5 mm screw (1055993) and nut

(1007243) through the bearing extraction
tool and into the bearing extraction washer
(item 159). Restrain the screw from rotating
while turning the nut clockwise to remove
the bearing from the bore.

See Figure 6 be-

low.

Figure 6

12.13.2 The needle bearing for drive shaft (item 148

or 175) can be pressed out through the gear
head side of the front motor housing (item
151 or 169).

Jarvis

tool 8039140 is avail-

able.

See Figure 4 on page 18.

12.14 Inspect all parts for wear and replace as neces-

sary. Take special note of the condition of the
bores in the motor center plate (item 157), the
needle bearing journals on drive shaft (item 148
or 175) and idler shaft (item 155 or 167), and the
square key (item 154 or 168).

12.15 Inspect the ground faces of the front and rear

motor housings (items 151 or 169 and 161 or
164), center plate (item 157), manifold plate
(item 163) and hydraulic manifold (item 65 or
187) for nicks or burrs. Small burrs may be re-
moved by lightly polishing the surface on a flat
stone. Larger defects or any defect that intrudes
into an o--ring groove require the replacement of
the damaged part.

13 HYDRAULIC MOTOR ASSEMBLY:

Note: Thoroughly clean all motor components prior to
installation.

13.1 Reverse steps and procedures outlined in section

11.

See special notes below

.

13.1.1

Jarvis

assembly tool 8039140 is available

for the installation of needle bearings (item
153 or 165).

See Figure 4 on page 18.

Al-

ways press on the lip that has the manufac-
turer’s markings.

Note: Pressing the un-

marked (and unhardened) lip will deform
and damage the bearing.

13.1.2 Replace the motor o--rings (item 152) with

new ones before re--assembling the motor.

13.1.3 Tighten screws (item 162 and 179) to 50

lbf--in (5.6 N--m).

Summary of Contents for SHC 140

Page 1: ...83 Hydr Power Unit Single Trigger 460V 60Hz 4027271 Hydr Power Unit Single Trigger 440 220V 50Hz 4027274 Hydr Power Unit Dual Trigger 460V 60Hz 4027273 Hydr Power Unit Dual Trigger 440 220V 50Hz 40272...

Page 2: ...rful This fact should be obvious to your employees but you must emphasize it to them 4 Ensure that employees wear eye protection in accordance with OSHA s eye and face protection re quirements 29 CFR...

Page 3: ...the cutting path of the tool when it is connected to a power supply 7 Always use both hands when starting and operating the tool to avoid the risk of possible kick back or recoil Continue holding the...

Page 4: ...Gear Housing LH with items 20 and 22 3016304 Housing Gear Assy RH 3016319 Housing Gear Assy LH items 10 11 and 13 27 ITEM PART NO PART NAME QTY 22 1021373 Needle Bearing 1 23 1026170 Pinion Gear RH 1...

Page 5: ...d Slotted Screw 2 56 1032494 Rub Plate 1 57 1029028 Spacer 2 58 1033017 Depth Gage Index 1 59 1024149 Trigger Guard 1 60 1055755 Hex Head Screw 2 61 1018131 Trigger Lever 1 62 1019224 Handle 1 63 1055...

Page 6: ...1 89 1036206 Hanger Bushing 1 ITEM PART NO PART NAME QTY 90 1021471 Ball Bearing 1 91 1026251 Crown Gear with item 93 1 92 1029420 Spacer 1 93 1010522 Dowel Pin 1 94 1021470 Ball Bearing 1 95 1014194...

Page 7: ...32645 Adapter Plate 1 122 1061670 Blue Tubing 2 feet 1 123 1061457 Yellow Tubing 6 feet 1 124 1051313 Y Fitting 1 125 1071150 Blue Tubing 4 feet 1 126 1071226 Yellow Tubing 8 feet 1 127 1051263 Elbow...

Page 8: ...r Rear Hsg Assy LH with items 159 and 165 165 1021498 Needle Bearing 4 166 1026279 Gear 2 167 1020405 Idler Shaft 1 ITEM PART NO PART NAME QTY 168 1030099 Key 1 169 3016516 Motor Front Hsg Assy RH 1 3...

Page 9: ...sure Filter Assy 1 1034105 High Pressure Filter Element 11 3008650 Hydraulic Gear Pump 1 12 1050515 Adapter Elbow 1 13 1025008 Hydraulic Pressure Gage 1 14 1034013 Oil Breather Filler Cap 1 15 1034064...

Page 10: ...ap Screw 4 13 pg 10 or 11 Control Box Assembly 1 14 1022120 Sub Plate with item 18 1 15 1050462 Hex Nipple 4 inch 1 16 1050090 Hex Nipple 2 inch 1 17 1050126 Pipe Elbow 2 18 1022119 Cartridge Relief V...

Page 11: ...1051065 Actuator 1 21 1005059 Push Button Switch 1 22 1016347 Control Box Enclosure 1 23 1063011 Electrical Relay 1 24 1063079 Wire Ring Terminal 2 25 1017085 Electrical Danger Label 1 ITEM PART NO PA...

Page 12: ...OF AMERICA E MAIL sales jarvisproducts com TEL 860 347 7271 FAX 860 347 6978 WWW jarvisproducts com JARVIS 6207016 Figure 1 Hose Connection Diagram Single Trigger Control Box Assembly Factory Installe...

Page 13: ...roducts com TEL 860 347 7271 FAX 860 347 6978 WWW jarvisproducts com JARVIS 6207016 Figure 2 Hose Connection Diagram Dual Triggers Control Box Assembly Factory Installed on Hydraulic Power Unit Contro...

Page 14: ...REPAIRS OR MAINTENANCE ALL WIRING MUST BE DONE IN ACCORDANCE WITH NATIONAL STATE AND LOCAL ELECTRICAL CODES RefertoFigure1or2onpage12or13asaguideforcon necting the air and hydraulic hoses 1 Install th...

Page 15: ...p isset to a maximumrelief pressureof 2000psi Dur ing operation the pressure gage item 13 Figure H page9 willonly showthe pressurerequired tomake thecut Thepressuregageshouldreadapproximate ly 300 psi...

Page 16: ...toolshouldnotstart Repeatthispro cedurereversingthetriggers Depressbothtrig gers simultaneously within one half second of each other and the tool should start With the tool running release one trigger...

Page 17: ...Screw Blade Retaining Washer Lip 5 BLADE SCRAPER REMOVAL SHC 165G and SHC 165GT 5 1 Remove hex head screws item 75 adjustable studs item 76 and blade scraper item 77 or 105 5 2 Inspect all parts for w...

Page 18: ...er smarkings Note Pressing the unmarked and unhardened lip will deform and damage the bearing 8 1 2 Wheninstallinginternalretainingring item 27 make sure that the beveled edge faces away from gear hou...

Page 19: ...bove into motor front housing item 169 11 12 Insert external retaining ring item 174 into groove in motor front housing item 169 11 13 Reinstall ball bearings items 176 external re taining ring item 1...

Page 20: ...175 can be pressed out through the gear head side of the front motor housing item 151 or 169 Jarvis tool 8039140 is avail able See Figure 4 on page 18 12 14 Inspect all parts for wear and replace as...

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