Jasic CUT100 (L201) Operator'S Manual Download

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TABLE OF CONTENTS

1. GENERAL DESCRIPTION . . . .

1.1 Model coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.2 Technical parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 1

1.3 Size and weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.4 Composition and configuration of the

machine system . . . . . . . . . . . . . . . . . . . .

1.5 Functions and characteristics of the

machine . . . . . . . . . . . . . . . . . . . . . . . . .

. . 4

1.6 System characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2. INSTALLATION AND CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.1 Installation requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3. OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.1 Panel functions of L131

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . 9

3.2

/L211. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . 10

3.3

Notes for cutting operation

. . . . . . . . . . . . . . . . . . . . . . . .

3.6 Cutting parameters table . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . 13

4. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.1 Daily maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.2 Periodic check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. .

cutting

. .

cutting

. .

. . . . .

. . . . . .

Panel functions of L204/L205

. . . . . . .

Panel functions of L201. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.4 Operation method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.5

. . . . . . . . . . . . . . . . . . . . . . .

. .

. . . . . . . . .

3.7 Replacement of electrode and nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Summary of Contents for CUT100 (L201)

Page 1: ...MODEL CUT40 L131 CUT60 L204 CUT80 L205 INVERTER CUTTER OPERATOR S MANUAL CUT100 L201 CUT60 L211 L2040A SC A4 You Can buy this product at our E shop Šią prekę galite įsigyti mūsų el parduotuvėje BUY NOW ...

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Page 4: ...4 standard Relevant design plans and manufacturing technologies of this product are patented and international standards and meets GB15579 ICE60974 EN60974 This product is designed and manufactured according to relevant national Thank you for JASIC inverter cutter In order to ensure your safety and correct operation please read this manual carefully before operation Keep this manual properly for f...

Page 5: ...ials to avoid a fire Make ensure there are no inflammables near the cutting position to avoid a fire Beware of explosion Do not install the machine in an environment with explosive gas to avoid an explosion Replacing the components can be dangerous Only professionals can replace the components of the machine Make sure the connecting wires inside the machine are correctly connected after replacing ...

Page 6: ...ntion to fire safety cutting Ensure there is fire extinguisher nearby and make sure someone has been trained to operate the fire extinguisher Do not weld closed container Do not use this machine for pipe thawing Hot workpiece can cause severe scald Do not touch hot workpiece with bare hands Cool the torch for a while after continuously working cutting Excessive noise does great harm to people s he...

Page 7: ...tics 5 2 INSTALLATION AND CONNECTION 6 2 1 Installation requirements 6 2 2 Precautions 7 3 OPERATION 9 3 1 Panel functions of L131 9 3 2 L211 10 3 3 Notes for cutting operation 12 3 6 Cutting parameters table 13 4 MAINTENANCE 15 4 1 Daily maintenance 15 4 2 Periodic check 16 5 TROUBLESHOOTING 17 1 cutting cutting Panel functions of L204 L205 Panel functions of L201 11 3 4 Operation method 12 3 5 3...

Page 8: ...els Single phase AC220V 50 60Hz Cooling mode Insulation grade Power factor Rated input capacity KVA Output current range A CUT XX XXXX CUT40 L131 6 4 40 96 60 230 20 40 0 2 0 4 15 2 10 1 0 20 60 315 20 1 0 0 F 0 70 0 93 Arc ignition ode m Post flow time S Gas pressure range Mpa Enclosure ingress protection 3 phase AC380 415V 50 60Hz CUT100 L201 10 60 104 40 310 20 60 0 70 Air cooling 0 3 0 5 CUT80...

Page 9: ...ze and weight of the machine Figure 1 2 Appearance and size of the machine Unit mm Weight Kg Model Overall size L W H CUT40 L131 CUT60 L204 L211 415 155 315 540 250 380 568 259 446 9 17 26 5 CUT100 L201 A L W H W L H CUT80 L205 17 4 540 250 380 ...

Page 10: ... Quantity pcs Remark Material code Cutting torch Earth clamp Operator s manual CUT series Standard configuration Standard configuration Standard configuration Standard configuration 1 1 1 1 Cutting machine CUT60 L204 L211 300A 16mm 2 5m P80 5m 60A Name Specification Quantity pcs Remark Material code Cutting torch Earth clamp Operator s manual CUT series Standard configuration Standard configuratio...

Page 11: ...g power supply inverter technology greatly reducing the volume and weight of the cutter and obviously enhancing the conversion efficiency by 30 Features of CUT series Economic and practical by adopting compressed air as the plasma gas source The cutting speed has increased by 1 8 times when compared with oxyacetylene cutting It can cut thick steel plate conveniently and quickly It is easy to ignit...

Page 12: ...work time of the machine under rated maximum current holding in the period when taking 10 minutes as a period The rated duty cycle of this machine is 40 60 Using the cutting machine continuously overrunning the rated load may lead to overheating of the machine and frequently using the machine overrunning the rated load may accelerate the aging of the machine or even burn the machine U2 V U0 2 A I ...

Page 13: ...ng torch Connect the copper nut on the cutting torch to the gas electric connector on the front panel of the machine and tighten it clockwise to avoid gas leakage Insert the quick plug on the work clamp into the output terminal on the front panel of the machine and tighten it clockwise Connection of the torch trigger Insert the plug of the torch trigger on the cutting torch into the socket of torc...

Page 14: ...t carry out cutting with the cutting machine placed on a platform with a pitch greater than 10 3 Installation and operation of the reducer valve Steps for reducer setting are as follows start the gas flow lift the pressure control knob upward adjust the gas pressure to the desired value by rotating the knob rotate to direction to increase gas pressure rotate to direction to reduce gas pressure pre...

Page 15: ... is of automatic mains voltage compensation which ensures that the cutting current varies within the given range In case that the input mains voltage exceeds the tolerance value it would possibly damage the machine The operator should understand this circumstance fully and adopt relevant precautions Remember to observe the max load current at any moment refer to the corresponding duty cycle Make s...

Page 16: ... display the cutting current Gas electric connector To connect the cutting torch Interface for torch trigger To connect the control signal of cutting torch Overcurrent indicator To indicate the machine is under overcurrent protection status when it illuminates Current control knob To adjust the output current value output terminal To connect the earth clamp Air reducer valve To adjust the pressure...

Page 17: ... 8 Digital meter To display the cutting current Rocket switch For gas check cutting status conversion For 2T 4T cutting mode conversion Rocket switch output terminal To connect the earth clamp Overheating indicator To indicate the temperature inside the machine is too high and the machine is under overheating protection status when it illuminates Air reducer valve To adjust the pressure of the inp...

Page 18: ...switch output terminal To connect the earth clamp Interface for torch trigger To connect the control signal of cutting torch Overcurrent indicator To indicate the machine is under overcurrent protection status when it illuminates Current control knob To adjust the output current value To connect the cutting torch output terminal Terminal Terminal for pilot arc 1 2 3 No Part name Function 4 Air red...

Page 19: ...o initiate the cutting from the edge of workpiece unless penetration is needed Ensure spatters fly from the bottom of workpiece while cutting If spatters fly from the top of workpiece it indicates that the workpiece can not be fully cut because the cutting torch is moved too fast or the cutting current is too low Keep the nozzle slightly touching the workpiece or keep a short distance between the ...

Page 20: ...according to the cutting parameters table workpiece material cutting thickness and cutting speed etc The figure in the below table is an approximation Table 3 1 Cutting speed in when cutting current is 40A m m 9 8 7 6 5 4 3 2 1 0 1 0 4 0 4 0 4 1 5 1 5 1 5 1 5 8 8 8 8 0 75 0 75 Cutting thickness mm Mild steel Galvanized steel Stainless steel Aluminum Brass Red copper 0 12 0 15 0 15 0 15 25 20 15 10...

Page 21: ...flame Difficult in arc ignition Irregular cut 0 25 0 5 0 5 0 5 25 20 15 5 0 1 0 3 0 3 0 3 3 3 2 9 3 3 2 0 7 0 7 10 1 1 0 95 1 1 0 6 30 35 40 0 1 0 1 0 1 0 1 0 1 0 38 0 65 0 65 0 65 0 15 0 1 Cutting thickness mm Mild steel Galvanized steel Stainless steel Aluminum Brass Red copper Table 3 4 Cutting speed in when cutting current is 100A m m 0 25 0 5 0 5 0 5 25 20 15 5 0 1 0 3 0 3 0 3 3 3 2 9 3 3 2 0...

Page 22: ...nning Earth cable Cutting cable Whether the grounding wires including workpiece GND wire and cutting machine GND wire break off Whether the insulating layer of the cable is worn or the conductive part of the cable is exposed Whether the cable is drawn by an external force Whether the cable connected to the workpiece is well connected Items Checking requirements Remarks Table 4 2 Daily checking of ...

Page 23: ... uncovering the cutting machine When the machine is powered on keep hands hair and tools away from the moving parts such as the fan to avoid personal injury or machine damage Avoid rain water and vapor infiltrating the machine If there is dry it and check the insulation of the cutting machine including that between the connections and that between the connection and the enclosure with an ohmmeter ...

Page 24: ...the machine the power indicator illuminates and the fan works When pressing the control button of the cutting torch the solenoid valve inside the machine functions but there is no HF discharge rustling and the red LED inside the machine is on 2 The step up transformer on the bottom PCB is damaged 3 The control module is damaged Turn on the machine the power indicator illuminates and the fan works ...

Page 25: ...SHENZHEN JASIC TECHNOLOGY CO LTD No 3 Qinglan 1st Road Pingshan District Shenzhen Guangdong China www jasic com cn ...

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