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A WILKINSON STAR LIMITED PRODUCT                                                                                                                                    12-16 ISSUE 1 

Unpacking 

Check the packaging for any signs of damage. Carefully remove the machine and retain the packaging 
until the installation is complete. 

Location 

The machine should be located in a suitable position and environment. Care should be taken to avoid 
moisture, dust, steam, oil or corrosive gases 

Place on a secure level surface and ensure that there is adequate clearance around the machine to 
ensure natural airflow. 

Input connection 

Before connecting the machine you should ensure that the correct supply is available. Details of the 
machine requirements can be found on the data plate of the machine or in the technical parameters 
shown in the manual. 

The equipment should be connected by a suitably qualified competent person. Always ensure the 
equipment has a proper grounding. Never connect the machine to the mains supply with the panels 
removed. 

Output connections 

 

Insert the torch connector into the connection socket and turn 
clockwise until it is tight taking care not to over tighten. No air 
should leak from this connection 

 

 

Insert the work return cable into the socket and tighten by 
turning clockwise 

 

Check leads and connections daily before use. 

 

 

 

 

Connect the work clamp to the workpiece 

Summary of Contents for CUT60 (L204)

Page 1: ...Operator Manual www jasic co uk Plasma Cut Series Plasma Cut 60 JP 61 Plasma Cut 80 JP 81 ...

Page 2: ... Call your distributor in the unlikely event of a problem occurring Please record below the details from your product as these will be required for warranty purposes and to ensure you get the correct information should you require assistance or spare parts Date purchased ________________________________________ From where ________________________________________ Serial Number _____________________...

Page 3: ...mary supply and welding should be regularly checked for damage and overheating Do not use worn damaged under sized or poorly jointed cables Ensure that you wear the correct protective clothing gloves head and eye protection Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work ground Never touch the electrode if you are ...

Page 4: ...s from flash glare and sparks from the welding area Ensure that there are adequate warnings that welding or cutting is taking place Wear suitable protective flame resistant clothing The sparks and spatter from welding hot work pieces and hot equipment can cause fires and burns Welding on closed containers such as tanks drums or pipes can cause them to explode Accidental contact of electrode to met...

Page 5: ... electronic equipment as the magnetic fields may cause damage RF Declaration Equipment that complies with directive 2004 108 EC concerning electromagnetic compatibility EMC and the technical requirements of EN60974 10 is designed for use in industrial buildings and not those for domestic use where electricity is provided via the low voltage public distribution system Difficulties may arise in assu...

Page 6: ...om 50Hz 60Hz input AC voltage to 30K 50KHz AC high voltage The voltage is dropped and rectified to output the DC power supply for cutting This inverter technology provides a machine which is smaller and much less weight than the traditional style machine The technology provides a high efficiency unit and the switching frequency is outside the audible range Good consistency and stable performance I...

Page 7: ...d ensure that the correct supply is available Details of the machine requirements can be found on the data plate of the machine or in the technical parameters shown in the manual The equipment should be connected by a suitably qualified competent person Always ensure the equipment has a proper grounding Never connect the machine to the mains supply with the panels removed Output connections Insert...

Page 8: ...the direction to reduce the pressure 7 When the correct pressure is set push down the adjusting knob 8 Turn off the machine 9 Replace the panel and handle Any water which has been collected by the air regulator will be drained by the auto drain of the regulator Air supplies should always be clean and dry Operation 1 Turn on the power switch of the machine and the power indicator illuminates 2 Sele...

Page 9: ...ch to the position about 1mm above the workpiece and start cutting Controls 1 Digital Ammeter 2 Power indicator 3 Warning indicator 4 Pressure guage 5 Current adjustment knob 6 2T 4T selector 7 Air purge cut selector 8 Torch connector 9 Work return connector 10 Arc started signal 11 Arc voltage feedback 12 Air inlet 13 Mains Cable 14 Mains switch ...

Page 10: ...s when the working temperature of the IGBT is overly high When lit the machine stops working 3 2T indicator It illuminates when the machine is under 2T status 4 4T indicator It illuminates when the machine is under 4T status 5 Gas check indicator It illuminates when the machine is under gas check status When lit the machine cannot cut 6 Metal mesh cutting indicator The machine can cut metal mesh w...

Page 11: ...lly If any wire becomes loose or is misplaced it maybe potential danger to user Only professional maintenance personnel should repair the machine Ensure the power is disconnected before working on the machine Always wait 5 minutes after power switch off before opening the case Period Maintenance item Daily examination Check the condition of the machine mains cables welding cables and connections C...

Page 12: ...E F F PROTECTION CLASS IP 21S IP 21S EFFICIENCY 85 85 MACHINE DISPOSAL Please do not dispose of electrical waste with normal waste products In accordance with the European directive 2002 96 EC regarding waste electrical and electronic equip ment abnd its implementation into national law any electrical or electronic which has reached its end of life must be collected separately and disposed of via ...

Page 13: ...A WILKINSON STAR LIMITED PRODUCT 12 16 ISSUE 1 EXPOLDED PARTS LIST JP 61 EXPOLDED PARTS LIST JP 81 ...

Page 14: ...ve 10048389 20 Column 10049874 21 Connector 10049923 22 Handle bar 10058227 23 Quick connector 10004638 24 Power switch 10021935 25 Plastic bolt M3x6 10048737 26 Front support 10058240 27 Front sticker 10060347 10060343 28 Rear support 10058238 29 Rear louver 10058230 30 Front panel 10058228 31 Rear panel 10058229 32 Handle socket 10058231 33 Arc striking board 10060523 34 Control board 10060526 3...

Page 15: ... fully cut because the cutting torch is moved too fast or the cutting current is too low Keep the nozzle slightly touching the workpiece or keep a short distance between the nozzle and workpiece If the torch is pressed against the workpiece the nozzle may stick to the workpiece and smooth cutting will be problematic For cutting round workpieces or to meeting precise cutting requirement molding boa...

Page 16: ...A WILKINSON STAR LIMITED PRODUCT 12 16 ISSUE 1 JP 61 81 CUT 61 Order code JP 61 CUT 81 Order code JP 81 Wilkinson Star Limited ...

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