background image

 12

 

 

 

Plasma Cutting Safe Working Practice

 

Safety glasses must be worn at all times in addition to welding mask.

 

                             

Long and loose hair must be contained.

 

 

 

 

 

Oil free leather gloves and spats must be worn.

 

 

 

 

 

             Sturdy footwear with rubber soles must be worn.

 

 

 

 

Close fitting/protective clothing to cover arms and legs must be worn.

 

                            

A welding mask with shade number 11 protective filters must be worn.

 

 

 

 

Respiratory protection devices may be required.

 

                                                                           

Hearing protection may be required when cutting thick material.

 

  

 

PRE

-

OPERATIONAL SAFETY CHECKS

 

• 

Locate and ensure you are familiar with all machine operations and controls 

 

• 

Ensure material to be cut poses no hazard. Consult the manufacturers' Material Safety Data Sheets (MSDS) for specific technical data and precautionary measures for any materials or 
coatings on materials cut with this equipment.

 

• 

Check workspaces and walkways to ensure no slip/trip hazards are present, Ensure the work leads and hoses do not create a trip hazard.

 

• 

Ensure the work area is clean and clear of grease, oil and any flammable materials.

 

• 

Keep the equipment, work area and your gloves dry to avoid electric shocks.

 

• 

Ensure the gloves, handpiece and work leads are in good condition.

 

• 

Ensure other people are protected from flashes by closing the curtain to the welding bay or erecting screens.

 

• 

Start the fume extraction unit before beginning cutting operation. Ensure machine is used in a well

-

ventilated area if not used in a welding bay. 

 

 

OPERATIONAL SAFETY CHECKS

 

• 

Ensure machine is correctly set up for current and airflow.

 

• 

Ensure work return earth cables make firm contact to provide a good electrical connection.

 

 

ENDING OPERATIONS AND CLEANING UP

 

• 

Switch off the machine and fume extraction unit when work completed.

 

• 

Turn off the air supply and hang up handpiece, hose and welding cables.

 

• 

Leave the work area in a safe, clean and tidy state.

 

 

DON

T

 

• 

Do not use faulty equipment. Immediately report suspect equipment. 

 

• 

Do not weld or cut containers that have held combustible liquids or gases.

 

• 

Do not heat or cut metals coated with or containing materials that emit toxic fumes, unless coating is removed from the work surface. 

 

• 

Never leave the machine running unattended.

 

 

This safety page does not necessarily cover all possible hazards associated with plasma equipment safety and should be used in conjunction with the operating manual along 
with other references such as risk assessments. It is designed as a reminder to users prior to equipment use and as a guide to be used to compliment operator training.

 

 

POTENTIAL HAZARDS AND INJURIES

 

 

Electric shock

 

 

Noise

 

 

Body burns

 

 

Compressed air

 

 

Radiation burns

 

 

Fumes

 

 

Noxious gas

 

 

Flying sparks and falling slag

 

Wilkinson Star Technical

 

Summary of Contents for Plasma Cut 100

Page 1: ...Wilkinson Star Technical Jasic Cut 100 P150LT Plasma Hand Torch Manual...

Page 2: ...Also take the necessary steps to protect any persons within the cutting area Index Page Number Jasic Cut 100 with P150LT Plasma Torch Overview 3 P150LT Consumable Breakdowns 4 P150LT Torch Information...

Page 3: ...e 150 Amps at 60 Gas Air Pressure Cutting 76 80 PSI 4 8 5 0 bar Gas Air Flow 466 SCFH 220 lpm Pilot Arc Ignition HF Jasic Cut 100 Plasma Cutting Machine supplied with P150LT 6m Plasma Hand Torch Wilki...

Page 4: ...1 12 C1393 Contact Nozzle Retaining Cap 1 13 C1007 Spring Holder Protection Nut 1 14 C1008 Stand Off Spring for C1007 5 15 C1009 Gouging Spacer use with item 12 1 16 C1010 Spacer for Contact Cutting u...

Page 5: ...m 60A 10 6 C1372 Cutting Tip 1 35mm 90A 10 8 C1018 Extended Diffuser 1 8a C1517 Extended Electrode 5 9 C1369 Extended Tip Max 50A 10 10 C1001 Extended Tip 1 35 90A 10 11 C1389 Nozzle Retaining Cap 1 1...

Page 6: ...d 1 1a 09706 P150LT Handle c w Switch 1 1b C1398 O Ring Torch Head 5 1c C1017 Front Insulator Vespel 1 5 C1377 Swirl Ring Vespel 1 8 C1018 Extended Diffuser 1 8a C1517 Extended Electrode 5 9 C1369 Ext...

Page 7: ...r Vespel 1 3 C1378 Diffuser 1 4 C1376 Electrode Hafnium 5 5 C1377 Swirl Ring Vespel 1 6 C1371 Cutting Tip 1 1mm 60A 10 6 C1372 Cutting Tip 1 35mm 90A 10 8 C1018 Extended Diffuser 1 8a C1517 Extended E...

Page 8: ...h 1 1b C1398 O Ring Torch Head 5 1c C1017 Front Insulator Vespel 1 3 C1378 Diffuser 1 4 C1376 Electrode Hafnium 5 5 C1377 Swirl Ring Vespel 1 6 WB300128 Gouging Tip 2 4mm 100A 10 11 C1389 Nozzle Retai...

Page 9: ...hing as soon as the retaining cap is removed preventing machine operation Without such a protection circuit as previously mentioned the open circuit voltage could be as high as 350V DC at the torch he...

Page 10: ...euro connector socket as shown in image Fig 1 below While using the key provided Fig 6 Push and hold in button in Fig 2 whilst at the same time rotate nut on torch clockwise until fully connected and...

Page 11: ...the Jasic Cut 100 Wilkinson Star Technical Item No Part Number Description Pack Qty 1b C1398 Torch Head O Ring 1 1c C1017 Front Insulator 1 2 C1354 Torch Head 1 2a C3055623 Machine Torch Handle 1 3 C1...

Page 12: ...osing the curtain to the welding bay or erecting screens Start the fume extraction unit before beginning cutting operation Ensure machine is used in a well ventilated area if not used in a welding bay...

Page 13: ...ing the air flow The cutting torch may be burned if the air flow is too low Keep the cutting cable away from sharp edges When the workpiece is nearly cut off slow down the cutting speed and release th...

Page 14: ...e of about 3 4mm and begin drawing the tip across the workpiece You should always start with the torch placed at farthest point from you and then cut by pulling the torch towards you Make sure to keep...

Page 15: ...above When cutting at above 40amps touching the tip to the work material will adversely affect your cut quality and consumable life When you start to drag cut you would place the tip cap of the torch...

Page 16: ...uld be held at a 90 perpendicular angle approximately 12mm or more above the workpiece Begin by establishing the pilot arc and slowly move the torch towards the workpiece until the cutting arc transfe...

Page 17: ...ay depend on the gouging tip profile To create a wider groove you can oscillate the plasma torch side to side in a half moon sequence while maintaining a constant smooth travel speed The gouge created...

Page 18: ...t further for cutting in corners using patterns or in tight areas It is generally best to start a cut from the edge of the plate hold the torch at 90 to the edge of the workpiece Press the trigger and...

Page 19: ...are considered a better option than single phase compressors The accessories used with the compressor are also important providing the correct air pressure air flow which is moisture and oil free is c...

Page 20: ...20 Jasic co uk Wilkinson Star Limited Shield Drive Wardley Industrial Estate Worsley Manchester United Kingdom M28 2WD Telephone 0044 0 161 728 7900 Email sales wilkinsonstar com Issue 4 July 2021...

Reviews: