Javo Standaard, Manual

Page 1: ...rhout The Netherlands T 31 0 252 343121 F 31 0 252 377423 E info javo eu W www javo eu All rights reserved The information provided herein may not be reproduced and or published in any form by print photo print microfilm or any other means whatsoever electronically or mechanically without the prior written authorisation of JAVO B V ...

Page 2: ... and drawings The chapter on safety and troubleshooting contains several tips and solutions for common problems The Javo Standard has been developed and manufactured using state of the art technology This manual is part of the engineering file which is maintained by the machine engineering plant The user manual has been written with the utmost care and is intended for anyone who uses this Javo sys...

Page 3: ...y features on the machine 6 Safety precautions 6 Explanation of the symbols on the machine 7 Assembly installation and commissioning 8 Location 8 Assembly connection 8 Setting up adjusting 8 Covers and doors 8 Elevator direction of movement 8 Drill direction of movement 8 Type of soil 8 Soil belt tension 8 Pot track chain tension 9 Elevator chain tension 9 Centring the drill 9 Facilities to be pro...

Page 4: ... required 13 Safety precautions 14 Conditions for repositioning 14 Disconnect energy supplies 14 Disconnecting 14 Transport 14 Waste disposal 14 Only for countries within the EU 14 Attachments 15 Name and address of the manufacturer and or dealer 15 Symbols and information on the machine 15 Type plate 15 Safety symbols 15 Other markings 16 Personal safety equipment PSE 16 Machine specifications 17...

Page 5: ...e moving parts of the machine Do not stand on the machine while it is in use The machine may only be used to process pots substrate and other materials as described in this manual Conditions of use The Javo Standard must only be used under supervision of a qualified individual Anyone working with the machine should have read and understood the complete manual prior to starting work In addition the...

Page 6: ... either manually or by machine Then the pots are moved along the pot track until they are removed by an off take system or manually The machine is fitted with wheels making it easy to move Workstations at the machine The workstations on the Javo Standard are in two positions at the pot track and at the conveyor belt Controls The motor is controlled by 3 control panels which can be found on the con...

Page 7: ...nnot be avoided an earth leakage circuit breaker must be used Do not allow individuals who have not read and are not familiar with these instructions to operate the machine Electrically powered machines are dangerous when operated by inexperienced individuals Maintain the parts properly Check that moving parts function correctly and are not jammed and or parts are not broken or damaged to an exten...

Page 8: ...nd the safety signs on the machine with references to the potential hazards Read and understand this manual before starting the machine Hazard injury from moving parts performing maintenance Hazard injury from pinching parts Emergency stop Hazard injury from electric shocks No access Elevator Pot track speed Direction of movement Soil supply speed ...

Page 9: ...e plug into the socket Setting up adjusting The following points must be checked before starting the machine Covers and doors All covers and doors must be closed and secured Elevator direction of movement The direction of movement of the elevator must be from top to bottom If it is not have an engineer correct this On the SE type the elevator runs in the opposite direction so from bottom to top Dr...

Page 10: ... on both sides Note 1 The chain tension must not be too tight 2 The paddles must protrude 20 mm outside the housing Centring the drill Centre the drill such that the hole is made in the correct position in the pot Longitudinal adjustment Loosen the clamping bolt A and slide the drill motor in the correct direction Diagonal adjustment Loosen the clamping bolt C and turn the drill motor into the cor...

Page 11: ...issioning Soil belt speed adjustment Adjust the soil supply such that the pots are sufficiently filled before reaching the leveller 1 Unlock using handle A 2 Adjust the speed using the hand wheel B on the side of the machine 3 Lock the hand wheel using handle A Controlling the pot track speed 1 Unlock using handle A 2 Adjust the speed using the hand wheel B on the side of the machine 3 Lock the ha...

Page 12: ...ing soil looser in the pot Starting normal operation stopping emergency stop The machine can be started in various ways depending on how the machine was switched off earlier The various options are explained below There are 3 control panels on the machine on the left on the right and on the switch panel Ensure that the machine is in the correct mode see page 5 Before starting Turn the main switch ...

Page 13: ...e in the pot track elevator or drill Remove blockages The pot track is not moving V belt is slipping Reduce speed slightly Replace V belt Align pulleys Pot track pawl slipping Ensure that the pawl can move freely and remove obstructions see page 11 The drill motor stops drilling Electrical problem with motor or cable Call an engineer Drilled hole is not deep enough Incorrect setting Set correctly ...

Page 14: ... not clean using water Use compressed air and or a brush Do not use sharp tools to prevent damage to the belt Clean the machine daily when using clay or aggressive sticky soil types Take care near moving parts Pot track pawl Adjust eccentric bolt A to increase the stroke of the pawl B The closer the bolt is to the pivot point the longer the stroke Nature and frequency of maintenance and cleaning P...

Page 15: ...tion of the machine wheels before moving it Make sure the route is clear so that the machine can be moved to its new location without running into any obstacles When the machine needs to be lifted moving to a different location contact your supplier or enlist the aid of a professional company Waste disposal Machines accessories and packaging must be recycled in an environmentally responsible way O...

Page 16: ...hine type B Unique machine serial number CE number C Year of manufacture D Motor E Voltage F Maximum power consumption G Number of phases H Cycles Hertz Safety symbols The symbols below show the emergency stops and the safety signs on the machine with references to the potential hazards Read and understand this manual before starting the machine Hazard injury from moving parts performing maintenan...

Page 17: ...ndard potting machine manual Version 2010 11 1 Page 16 Other markings Elevator Pot track speed Direction of movement Soil supply speed Personal safety equipment PSE Safety glasses Safety gloves Safety clothing ...

Page 18: ...for this machine have been combined in a separate file This is also supplied with the machine Please use the exploded view drawings of this machine to order spare parts These can be found on JavoNet JavoNet We recommend that you register your machine on JavoNet This way you will have online access to the technical drawings and documents for your own machine Visit our website www javo eu for more i...

Page 19: ...t Machine Standard Make Javo Type potting machine Serial Number Is in conformity with Machinery directive 2006 42 EC National and International Technical norms NEN 60204 1 International Organization for Standardization ISO 13857 International Organization for Standardization ISO 12100 1 National and International Technical norms NEN 1010 The Netherlands Noordwijkerhout Sjaak Bakker Director TRÄDGÅ...