Jay-Lor A50, Owner'S Manual

Page 1: ...Owner Manual A50 A100 0208_Jaylor_ManuaL_Cover_2013_Mini indd 1 29 10 2013 4 01 05 PM...

Page 2: ...gn Locations A50 CE Models 17 9 4 Safety Sign Locations A100 CE Models 18 9 5 How to Install Safety Signs 19 10 0 MACHINE COMPONENTS 20 10 1 A50 Self Propelled Mixer Components 20 10 2 A50 Stationary...

Page 3: ...teering Shaft Support Bearings A50 and A100 Self Propelled Models 53 28 4 Steering Assembly A50 and A100 Self Propelled Models 54 28 5 Speed Direction Control Bushing A50 and A100 Self Propelled Model...

Page 4: ...e 20 A50 Stationary Mixer Components 22 Figure 21 A50 Skid Steer Mixer Components 23 Figure 22 A50 Trailer Mixer Components 24 Figure 23 A50 Truck Mounted Mixer Components 25 Figure 24 A100 Self Prope...

Page 5: ...igure 48 A50 Trailer Stationary Truck Mounted Hydraulic Oil Filter Location 59 Figure 49 A100 Self Propelled Trailer Truck Mounted Hydraulic Oil Filter Locations 59 Figure 50 A100 Stationary Hydraulic...

Page 6: ...en designed and manufactured for efficient cutting mixing and feeding of ingredients destined exclusively for animal consumption OPERATOR ORIENTATION The directions left right front and rear as mentio...

Page 7: ...ed for warranty consideration must be made within thirty 30 days of failure It is the Owner Operator s responsibility to cover any cost incurred by the Dealer for traveling to the site or hauling the...

Page 8: ...r Owner Manual 7 Mini Mixer Models 6 0 CUSTOMER REFERENCE INFORMATION Jaylor Model Number Jaylor Serial Number Date Purchased Dealer Name Dealer Phone Scale Indicator Model Number Scale Indicator Seri...

Page 9: ...GER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations typically for machine compon...

Page 10: ...nd this manual and all safety signs before operating servicing maintaining or adjusting the vertical mixer When parking the mixer place on a flat level surface put controls in neutral apply parking br...

Page 11: ...n hazards Always inspect the area prior to operation Do not operate near the edge of drop offs or banks Do not operate on steep slopes as overturn may result Do not allow riders on the machine Do not...

Page 12: ...pplying pressure to the system make sure all components are tight and that lines hoses and couplings are not damaged 7 9 Electrical Safety Before performing any electrical maintenance or service on th...

Page 13: ...formation presented in this manual Annually review this information with personnel An untrained operator is unqualified to operate this machine A sign off sheet is provided for your record keeping to...

Page 14: ...Y AWARENESS Think SAFETY Work SAFELY 9 1 Safety Sign Locations A50 Standard Models Figure 1 A50 Safety Decal Locations for Standard Models 1 Warning Decal Location see Figure 3 for self propelled mode...

Page 15: ...rd Decal Location see Figure 5 3 Rotating Auger Hazard Decal Location see Figure 6 4 High Pressure Fluid Hazard Decal Location see Figure 7 These decals will also be located on the optional additional...

Page 16: ...AAA 055 00138 Rev 1 14 15 Jaylor Owner Manual 15 Mini Mixer Models Figure 3 Self Propelled Warning Decal Figure 4 General Warning Decal G I F...

Page 17: ...AAA 055 00138 Rev 1 14 15 Jaylor Owner Manual 16 Mini Mixer Models Figure 5 Pinch Point Hazard Decal Figure 6 Rotating Auger Hazard Decal Figure 7 High Pressure Fluid Hazard Decal...

Page 18: ...Maintaining or Adjusting the Vertical Mixer Decal see Figure 15 Do NOT Drive on Steep Slopes Decal see Figure 16 2 Rotating Auger Hazard and Rotating Knives Decal see Figure 10 3 Keep Safe Distance F...

Page 19: ...Maintaining or Adjusting the Vertical Mixer Decal see Figure 15 Do NOT Drive on Steep Slopes Decal see Figure 16 2 Rotating Auger Hazard and Rotating Knives Decal see Figure 10 3 Keep Safe Distance F...

Page 20: ...d Manual Before Operating Maintaining or Adjusting the Vertical Mixer Decal Figure 16 Do NOT Drive on Steep Slopes Decal Figure 17 Keep Safe Distance From Hot Surfaces Decal REMEMBER If Safety Signs h...

Page 21: ...g either side of the pedal will cause the mixer to move forward or reverse The further down the pedal is depressed the faster the mixer will travel 5 Reverse Arrow Cutout Indicates which side of the c...

Page 22: ...units 11 Hydraulic Oil Reservoir Cap Remove this cap to add oil Dipstick indicates proper oil level range 21 Horn Button Equipped on CE units Push button in to sound horn 22 Foot Safety Switch Equippe...

Page 23: ...ing door 3 Auger Knives Used to cut the feed material as the auger rotates 4 Auger On Off Control When lever handle is pushed upward auger will begin rotating When lever handle is pushed downward auge...

Page 24: ...Controlled by an electronic rocker switch with open and close positions 6 Hydraulic Door Cylinder Opens and closes the door to control the feed discharge rate 7 Electronic Scale Indicator Displays the...

Page 25: ...on For these units switch must be in the off position before engine is started 6 Hydraulic Oil Reservoir Cap Remove this cap to add oil Dipstick indicates proper oil level range 7 Door Open Close Cont...

Page 26: ...pstick indicates proper oil level range 7 Electronic Scale Indicator Displays the weight inside the drum 8 Unloading Door Door can be opened to allow feed to be discharged 9 Tie Down Brackets Used to...

Page 27: ...o press to travel forwards 7 Operator Platform The operator should always be standing on the platform while operating the mixer 8 Battery Provides power to the electric engine starter electronic scale...

Page 28: ...r 14 Electronic Scale Indicator Displays the weight inside the drum 24 Additional Unloading Door Optional Door can be opened to allow feed to be discharged 25 Additional Door Open Close Control option...

Page 29: ...ugers rotating Pulling the levers back will stop the augers rotating 5 Hydraulic Oil Reservoir Cap Remove this cap to add oil Glass level sight on the side of the reservoir indicates proper oil level...

Page 30: ...vel sight on the side of the reservoir indicates proper oil level range 7 Electronic Scale Indicator Displays the weight inside the drum 8 Unloading Door Door can be opened to allow feed to be dischar...

Page 31: ...ontrol Pendant Controls door opening and auger on off 6 Hydraulic Oil Reservoir Cap Remove this cap to add oil Glass level sight on the side of the reservoir indicates proper oil level range 7 Electro...

Page 32: ...n of the machine that this checklist is followed Before operating the machine the following areas should be checked Lubricate the machine as outlined in section 28 0 Lubricating Check fluid levels hyd...

Page 33: ...pinched rubbing or being crimped Re align as required On CE self propelled units make sure that the horn is working by pressing the horn button location shown in section 10 0 Machine Components 13 2 A...

Page 34: ...not to pinch the wire NOTE Tighten swivel joint lock nut to the point where there is enough friction to hold the indicator in position but it can still easily be turned by hand Figure 27 A50 and A100...

Page 35: ...when the auger s is are rotating and the operator is not safely away from the unloading door s refer to section 10 0 Machine Components for switch locations For the auger s to continue rotating with t...

Page 36: ...corporate a reliable mechanical steering system Rotation of the steering wheel controls the direction of the machine The machine is capable of turning almost 90 degrees in either direction see Figure...

Page 37: ...al apply parking brake if equipped if not block wheels stop engine remove ignition key and wait for all moving parts to stop The following is a list of feasibly dangerous situations that the operator...

Page 38: ...rting 2 Make sure all bystanders are clear of the machine and that there are no riders on the machine 3 Be sure that the towing vehicle is rated to haul the trailer at full load Remember a loaded mixe...

Page 39: ...tions 5 Lower the trailer jack and secure it in the horizontal position so that it cannot come into contact with the ground during transportation 6 Make sure the SMV Slow Moving Vehicle emblem and all...

Page 40: ...Figure 32 The mixer door should be placed near the driver side edge of the flatbed to insure that the feed will discharge onto the ground beside the truck NOTE The loaded mixer can weigh up to 2500 lb...

Page 41: ...rop the latch pins through the lower holes on the quick attach mounting plate refer to your skid steer loader s operating maintenance manual for more manufacturer specific instructions 5 For safety do...

Page 42: ...icator to monitor the weight of each ingredient as it is added We highly recommend the use of a feed nutritionist when planning the rations as well as the regular use of a particle separator to ensure...

Page 43: ...main way that plugging or clogging usually occurs is at the unloading door Always park the mixer on a flat level surface put controls in neutral apply parking brake if equipped if not block wheels st...

Page 44: ...ged before starting the engine Increase engine speed to desired level for electric stationary model start electric motor Be sure that all controls are in neutral and that wheels are blocked or parking...

Page 45: ...dicator readings to evaluate ration distribution to unloading areas 14 Continue unloading until mixing chamber is empty or desired amount of mixed ration has been unloaded Important It may be necessar...

Page 46: ...se fittings Replace any hose that is cut nicked abraded or separating from the crimped fitting 4 Inspect all electrical wires connections and switches for damage and corrosion Replace as necessary Fol...

Page 47: ...or damaged knives Dead Spot during mixing Material will not mix in certain locations inside the mixing chamber commonly the front and back areas of the mixing chamber Make sure the machine is level w...

Page 48: ...ing bearings roller chain and gears u joint within the steering assembly Seized sealed flange bearing s in steering assembly Replace sealed flange bearing s Low air pressure in tire Increase air press...

Page 49: ...500 kg A50 Truck Mounted Length 92 5 inches 2 35 meters Width 50 inches 1 27 meters Height 68 25 inches 1 73 meters Weight 1 000 lbs 455 kg A100 Self Propelled Length 129 inches 3 28 meters Width w s...

Page 50: ...blocks or safety stands when changing tires or working beneath 3 Follow good shop practices 4 Use only tools jacks and hoists of sufficient capacity for the job 5 When parking mixer place on a flat l...

Page 51: ...6 1 Checking Bolt Torque The tables shown below give correct torque values for various bolts and cap screws Tighten all bolts to the torque specified in the chart unless otherwise noted Check tightnes...

Page 52: ...s otherwise specified in this manual When using locking elements increase torque values by 5 Torque value for bolts and cap screws are identified by their head markings 27 0 FLUIDS AND LUBRICANTS 27 1...

Page 53: ...Records to keep a record of all scheduled servicing 1 Wipe grease fitting clean before greasing to avoid injecting dirt and grit 2 Replace and repair broken fittings immediately 3 If fittings will no...

Page 54: ...A100 Self Propelled Steering Chain and Sprocket Lubricate Location 1 Apply oil or spray lubricant to the ENTIRE steering roller chain every 1 WEEK DO NOT over lubricate the chain 28 3 Steering Shaft...

Page 55: ...Steering Assembly Grease Location 1 Remove side cover and grease u joint and gears every 1 MONTH 28 5 Speed Direction Control Bushing A50 and A100 Self Propelled Models Figure 41 A50 and A100 Self Pro...

Page 56: ...0 and A100 Trailer Models Figure 42 A50 and A100 Trailer Hub Grease Location 1 Remove hub cap and grease every 6 MONTHS if equipped grease hub through grease fitting 28 7 Caster Assembly A50 Skid Stee...

Page 57: ...s stop engine remove ignition key and wait for all moving parts to stop Also be sure to let engine and hydraulic system cool to a safe temperature before servicing adjusting or repairing any of these...

Page 58: ...of the leak and correct before continuing to operate the machine Contact your Jaylor Dealer or Distributor should you require assistance 29 3 Replacing Hydraulic Oil and Hydraulic Oil Filter s All Mod...

Page 59: ...48 and Figure 49 Remember all A50 models come equipped with one 1 spin on filter while all A100 models come equipped with two 2 spin on filters g Install new spin on filter s contact Dealer Distribut...

Page 60: ...the element clockwise will tighten it 2 Filter Head NOTE Hydraulic fittings and hoses in this figure have been removed for clarity Figure 48 A100 Self Propelled Trailer Truck Mounted Hydraulic Oil Fil...

Page 61: ...ydraulic Oil Filter Location 1 Spin on Filter Element Rotating the element counterclockwise by hand will release the element from the filter head Likewise rotating the element clockwise will tighten i...

Page 62: ...he breather cap port Always clean around the breather cap prior to removing it and adding oil b Clean the breather every 200 hours of operation every 6 months or whenever the hydraulic system develops...

Page 63: ...he motor and wait for all moving parts to stop before servicing adjusting or repairing 3 Install new knives and tighten mounting bolts to their specified torque Important Ensure that the trailing knif...

Page 64: ...e full revolution and find the location where the drum floor and the auger leading edge are closest At this location the drum floor and the auger leading edge should be spaced 1 8 inches 3 mm vertical...

Page 65: ...e chain can be tightened Once the chain has been tightened these bolts should be retightened to their original torque 2 Steering Chain Tightening Nut Once the bolts are loose tighten the nut until the...

Page 66: ...t is necessary to adjust the trailer coupler so that it mounts securely to the towing vehicle hitch ball please follow the steps below also use Figure 53 as a reference 1 Release the hitch coupler loc...

Page 67: ...ry 1 day Grease auger support bushing All A50 A100 s Every 10 hours Check auger knife condition All A50 A100 s Every 1 week Check auger leading edge height All A50 A100 s Every 1 week Lubricate steeri...

Page 68: ...1 14 15 Jaylor Owner Manual 67 Mini Mixer Models 36 0 MAINTENANCE AND SERVICE RECORDS DATE OF SERVICE DESCRIPTION OF MAINTENANCE OR SERVICE IMPORTANT NOTES ON SERVICE NEXT SERVICE SCHEDULE DATE PHOTO...

Page 69: ...gebrachte bouwwijze en uitvoering in overeenstemming is met de normen en normatieve documenten overeenkomstig de EG Richtlijnen Machinerichtlijn 06 42 EG en NEN EN 703 2004 A1 2009 en onder onze exclu...

Page 70: ...ALL TWINE MUST BE REMOVED from bales while the bale is on the ground and before the bale is placed into the mixer 2 POST THIS NOTICE in a prominent location and advise all mixer operators accordingly...

Page 71: ...efective in material or workmanship or does not conform to specifications the Seller upon notice promptly given will either examine the article or unit at its site or issue shipping instructions to re...

Page 72: ...787 8058 ADDRESS 071213 10th Line East Garafraxa Ontario L9W 6Z9 Canada EMAIL Sales sales jaylor com Nutrition nutrition jaylor com Service service jaylor com www JAYLOR com AAA 055 00138 REV 5 0208_...