Jayco 2004 Conventional Travel, Owner'S Manual

Page 1: ...Model Year 2004 Conventional Travel Trailer Fifth Wheel Travel Trailer Owner s Manual...

Page 2: ...ng the weight of your trailer V Do not exceed the towing or cargo capacity of your tow vehicle You must clearly understand how your tow vehicle s capacities are calculated V Do not load your trailer s...

Page 3: ...with your fellow JAFARIANS and their flights to enjoy a special kind of togetherness fun games and entertainment provide memories to last a lifetime And how about the exotic surroundings of NEW ORLEAN...

Page 4: ...containing the names and addresses of current members of the club will be sent bi yearly Discount Cards for several national theme parks including Six Flags and Busch Corp Parks A special price is ava...

Page 5: ...ion 9 Insurance 9 Before you travel 11 Weights and Cargo Capacity 11 Loading Cargo 12 Rear Bumper 13 Holding Tank s and Trailer Weight 13 Weighing Instructions 14 To Determine the Wheel Position Weigh...

Page 6: ...31 Electricity 31 Water 32 To utilize the city water connection 32 To utilize the installed tank 32 Gravity Fill Tank 32 Safety 32 12 Volt DC Demand Pump 33 Water Pressure Regulator 33 LP Gas Connecti...

Page 7: ...paration 45 Gray Water Holding Tank 45 LP Gas System 46 LP Gas Container 47 Servicing and Filling LP Containers 48 OPD Overfill Protection 49 Dual Cylinder Assembly with Bottle Rack 49 Two Cylinders 2...

Page 8: ...Fifth Wheel Travel Trailer Only 65 Hitch 65 Landing Gear 65 Conventional Travel Trailer Only 65 Hitch 65 Coupler 65 Tongue Jack 65 Frame 66 E Z Lube Axle 66 Wheel Bearings 66 Wheel Lugs 66 Brakes and...

Page 9: ...P Gas System 78 LP Gas Bottles 78 Carbon Monoxide CO Detector 78 TV Antenna 79 Furnace 79 Air Conditioner 79 Toilet 79 Maintenance Checklist 80 Storing your unit 83 Winterizing 83 Air Pressure all mod...

Page 10: ...NOTES vi...

Page 11: ...y read understand and follow this owner s manual and all information supplied by manufacturers of component parts This information contains important operating safety and maintenance instructions Dire...

Page 12: ...NOTES 2...

Page 13: ...N is an indication of areas where minor or moderate injury may occur if instructions are not followed Mechanical or property damage may also occur I WARNING emphasizes areas where there is potential f...

Page 14: ...and or create dangerously excessive pressure in the lines Make sure that an overfilled container is taken care of by an LP gas professional before it is put into service An overfilled container placed...

Page 15: ...e grounding circuit connected to the third pin NEVER remove the grounding pin to connect a non grounded two prong receptacle Any deviation from this will potentially cause a fire from overheating Fire...

Page 16: ...onoxide CO is an odorless colorless tasteless gas that is extremely dangerous to humans and animals The following table contains symptoms indicative of individuals exposed to carbon monoxide Symptoms...

Page 17: ...s warning flashers If necessary display your road flags and or reflective triangles NOTE Always carry road flags and or reflective triangles to be displayed when necessary Additional Safety Considerat...

Page 18: ...for enjoyment in a recreational manner It is not intended to be used as full time living quarters Caution Continuous living in your trailer could cause accelerated wear and damage to component parts I...

Page 19: ...nd if needed the use of a dehumidifier will assist in controlling the condensation Many RV and marine dealers carry small dehumidifiers especially sized for recreation use Condensation causes dampness...

Page 20: ...NOTES 10 Safety...

Page 21: ...or owner 11 JAYCO INC MANUFACTURED BY FABRIQU PAR INC VEHICLE MFG BY V HICULE FABRIQU PAR GVWR PNBV KG V I N N I V DATE GAWR PNBE KG FRONT DEVANT INT CENTRAL REAR ARRI RE SIZE DIMENSION TIRE PNEU RIM...

Page 22: ...aced in the unit pay particular attention to where you place it Follow these rules of thumb Observe ALL capacity ratings to avoid problems In addition make sure that you never load your trailer or tow...

Page 23: ...that you DO NOT travel with waste in your holding tanks With one or more full or nearly full holding tank s the towing characteristics of your trailer could change and may result in property damage o...

Page 24: ...n vehicle tires This weight may be subtracted from the overall recreation vehicle weight above to determine actual tongue weight 2 With the recreation vehicle still attached to the tow vehicle each wh...

Page 25: ...upplies liquids i e water LP Gas etc and people will affect the tow rating Read understand and follow all trailer weight definitions The best way to make sure your tow vehicle trailer combination does...

Page 26: ...equal to or greater than the trailer s GVWR and the hitch weight Equipment that sometimes gives autos trucks and sport utility vehicles a softer ride can accentuate swaying when pulling a travel trail...

Page 27: ...tow vehicle that will be used so a compatible hookup can be achieved Your trailer s hitch ball size is 2 5 16 The Hitching Procedure Hooking up a conventional travel trailer is not difficult and will...

Page 28: ...er Improper hitching creates the potential for trailer sway towing difficulties and the possibility of the trailer becoming unhitched from the tow vehicle Failure to properly hitch the trailer could l...

Page 29: ...as been designed to open automatically Adjust the fifth wheel travel trailer pin to the proper height Lower the tailgate if applicable 3 Back the truck so the hitch encircles the fifth wheel travel tr...

Page 30: ...scending use lower gears even before it seems necessary Use your brakes smoothly and evenly Decrease your speed for safety Most states require vehicles pulling trailers to maintain slower speeds usual...

Page 31: ...Check the tire pressure and condition of the tires every day while traveling Make sure to look for cracking bulging uneven tread wear etc If you are parked for an extended period check the tire press...

Page 32: ...nuts matched to the cone angle of your wheel usually 60 or 90 The proper procedure and sequence for attaching the wheels and torquing lug nuts is as follows 1 Start all nuts by hand to avoid cross thr...

Page 33: ...Wiring to operate your brakes must be the same size in both the tow vehicle and the trailer Your trailer is wired with 14 gauge wire Make sure the plug is kept clean and protected from road elements...

Page 34: ...brake fluid C battery terminal 0Check belts 0Check wheel lugs 0Check tire pressure include inner wheel and spare if applicable 0Check tire wear uneven wear pattern 0Check lights C headlights C brake l...

Page 35: ...hose 0Surge protector 0Telephone and or cable wire if applicable Supplies 0First aid kit 0Flashlight s 0Toilet paper 0Bug spray 0Sun screen Recreation 0Games cards board dice 0Outdoor activity equipm...

Page 36: ...r locked 0Loose items secured 0Membership cards 0Trailer keys 0Vehicle registration 0Proof of insurance 0Roadside assistance phone number membership card and or policy 0Road flares 0Map road atlas cam...

Page 37: ...it accommodate slideouts awnings etc Is there room for picnic tables lawn chairs campfire etc Is it void of hanging limbs that may damage your unit Is it located in a convenient area Will you be able...

Page 38: ...arking brake 8 Disengage the locking bar and unhitch 9 Drive away 10 Raise truck tailgate if applicable 11 Adjust the fifth wheel height for proper front to back leveling of the trailer Un Hitching Co...

Page 39: ...tprint of the RV tire Refer to Fig 5 for proper tire blocking Additional Set Up STABILIZER JACKS 1 Insert the crank onto the stabilizer jack shaft 2 Turn it clockwise to lower the jack Continue loweri...

Page 40: ...moving V Keep away from the slide rails when the room is in motion V The gear assembly may pinch or catch on loose clothing causing personal injury V Ensure the slideout is in the closed position prio...

Page 41: ...nnect to the trailer from the campground supplied connection Your RV system will operate as it would in your home Satellite If your unit has the satellite option information was supplied from the manu...

Page 42: ...dle should be in the tank water position when connecting the city water to avoid a city water spill TO UTILIZE THE INSTALLED TANK Gravity Fill Tank 1 Remove the cap from the gravity fill connection Fi...

Page 43: ...nd Start Up IWARNING LP gas can be extremely dangerous Make sure that you read understand and follow all information supplied in this manual and all component part manufacturers manuals before operati...

Page 44: ...t in complete draining of the tank At this time open the termination valve to empty the tank see directions for draining below and close the valve when the tank is empty Repeat this process as needed...

Page 45: ...ons or concerns consult with your independent authorized dealer and or visit the manufacturer s website at www atwoodmobile com MICROWAVE Your microwave has been installed above the range and operates...

Page 46: ...iphoning water through the hose from another fixture To prevent water from being contained in the hose The shower head also DOES NOT have a complete shut off valve Any drainage from either part is nor...

Page 47: ...rganic chemicals and inhibit bacteria growth Whenever the water system has not been used for some time allow water to flow for several minutes to flush the system When the system is not in use store t...

Page 48: ...ditioner manufacturer s manual supplied with your unit You may also find information at the manufacturer s website www rvcomfort com rv_products htm Some models have central air conditioning available...

Page 49: ...Unhook the tie down strap buckle and pull the empty tank from the compartment 4 Lay the fuel tank flat on the ground 5 Unscrew the lid to refuel the tank The fuel hose nozzle MUST be in contact with...

Page 50: ...have further questions on the operation refer to information supplied with your trailer by the monitor panel manufacturer consult with your independent authorized dealer and or the monitor panel manu...

Page 51: ...e BBQ grill into the bracket Fig 11 3 Attach the fuel hose to the grill and the LP gas connection located under the travel trailer by using the Quick Coupler instruction as follows Fig 12 IWARNING Mak...

Page 52: ...home Underneath the grate there is a heat diffuser This is formed and ventilated to distribute the heat from the burner Do not use lava rocks in this grill To disconnect the BBQ grill turn the temper...

Page 53: ...by 0 13 the result is the ounces of bleach needed to sanitize the tank Multiply liters of tank capacity by 1 0 the result is the milliliters of bleach needed to sanitize the tank 2 Mix the proper amou...

Page 54: ...west point of water lines A label is placed on the outside of the travel trailer to indicate where the drains are located The drains will typically need to be opened from inside the trailer Once the l...

Page 55: ...stem are the vents which release air from the tanks Each tank has a vent pipe built into the trailer through the cabinet wall and roof A vent cap is attached to the roof and must be clear of obstructi...

Page 56: ...ur trailer for the LP gas system and its components and consult with your independent authorized dealer about the proper operation of the LP gas system A warning label has been placed in your RV to wa...

Page 57: ...The container or bottle is a D O T approved container to hold fuel in liquid form and is normally a 20 or 30 9 or 14 kilograms capacity The open close valve is to be closed at all times unless hooked...

Page 58: ...ent of its volume as liquid LP gas IWARNING LP gas cylinders shall not be placed or stored inside the vehicle LP gas cylinders are equipped with safety devices that relieve excessive pressure by disch...

Page 59: ...from the container unless the correct connection is made Make sure you read understand and follow the information supplied with your unit that is relevant to the LP gas container connections for your...

Page 60: ...container valve orientation regulator placement hose length hose routing and cylinder cover placement for LP gas supply assemblies 1 Connect the 3 8 low pressure hose to the outlet of the two stage re...

Page 61: ...e from the regulator manufacturer 4 Listen carefully a hissing sound longer than one second may indicate a gas leak Close the valve and search for the leak Regulator The regulator is in integral part...

Page 62: ...13 000 13 730 NOTE This chart is an example of a typical system and may not represent the exact system in your particular unit LP Detector All recreation vehicles with an LP gas system require a LP g...

Page 63: ...will have 30 amp service pre wired into the breaker box 50 amp service is available as an option Caution Power surges experienced while plugged in at a campground could potentially damage electronic...

Page 64: ...through the RV park receptacle Any accidental short of a live circuit conductor will trip the circuit breaker indicating a shorted circuit Make sure that the polarity of the external power is not rev...

Page 65: ...equipment should be repaired before it is used again The GFCI receptacle will not protect against short circuits or overloads The circuit breaker or fuse in the electrical panel which supplies power...

Page 66: ...lignment Your trailer may not be configured exactly as shown depending on model floor plan and options A 15 amp Microwave B 20 amp Air Conditioner C 15 amp GFCI Kitchen Bath Exterior Circuits D 15 amp...

Page 67: ...ance life of the power converter POWER CONVERTER NOTE The power converter is a complicated feature There are no customer serviceable parts in or on the converter If the converter is opened it will voi...

Page 68: ...ll read 12 7 volts DC and 1 265 specific gravity at 80 F 32 C A battery is considered discharged at 11 8 volts DC If the voltage drops below these levels permanent damage will occur The RV battery is...

Page 69: ...use panel Interior The interior lights will operate from the converter and or auxiliary battery Some lights will have wall switches and others will have switches in the fixtures themselves BULBS Inter...

Page 70: ...te dish installations Brakes The electric brakes operate on 12 volt DC power from tow vehicle through blue and white wires on the seven 7 wire harness and connector More information on the brakes is f...

Page 71: ...ter items put away or tied down 0Latch drawers cabinets doors 0Refrigerator door locked 0Set refrigerator to 12 volt if applicable 0Close windows latch blinds 0Close roof vents 0Lower antenna satellit...

Page 72: ...onnected if applicable 0Breakaway switch and lanyard connected 0Coupler locking pin connected if applicable 0Trailer electric cable secure 0Tongue jack fully up if applicable 0Dolly wheel removed if a...

Page 73: ...the adapter 10 to lock it onto the pegs on the drain pipe 5 Place the other end of the hose into an approved sewer system 6 Open the black tank termination valve to empty the black tank 7 Open the gra...

Page 74: ...NOTES 64 Preparing to Travel Home...

Page 75: ...ce vents etc Avoid forcing water inside the unit which could possibly damage component parts FIFTH WHEEL TRAVEL TRAILER ONLY Hitch Make sure that you have routine maintenance performed for your hitch...

Page 76: ...to the outer bearing and eventually back out the grease cap hole A manual is supplied with your trailer which covers the maintenance of your axles Refer to this information regarding how and when to m...

Page 77: ...Consult with your tire supplier independent authorized dealer or the tire manufacturer for complete information and maintenance instructions Basic guidelines for your tires are also listed in this ma...

Page 78: ...ition IWARNING DO NOT exceed the maximum load capacities of 100 lbs For the hoist DO NOT use air driven guns or impact wrenches to lift the tire into travel position Tire Covers Vinyl Option Your tire...

Page 79: ...questions consult with your independent authorized dealer and or visit the manufacturer s website at www fabricatingsolutions com Roof Ladder Your trailer may be equipped with an optional roof ladder...

Page 80: ...eal scrape off cracked or loose sealant and then reseal the area Consult with your independent authorized dealer for the best type of sealant to use FAILURE TO CAULK MAY RESULT IN SERIOUS WATER DAMAGE...

Page 81: ...ove the plate in or out as needed to obtain a proper seal and closing force and retighten the screws Caution If you loosen the screws too far the backer plate will release and drop down into the doorj...

Page 82: ...pe clean with soft damp cloth or chamois wiping gently 2 Wax or polish with Simoniz Aero Wax or Glo Coat using flannel or jersey cloth After polishing wipe gently with damp cloth to ground electrostat...

Page 83: ...deout if one of the lampshades is broken or missing Remove the light bulb and contact a qualified service center for repairs or replacement PANELING The wall paneling in your trailer is a vinyl covere...

Page 84: ...d water works well to remove hard water spots and stains from the sink or shower fixtures SLIDEOUT Your slideout system has been designed to require very little maintenance To ensure a long life of yo...

Page 85: ...ized dealer or service center Overriding the Electric Slideout System If the system will not move when the switch is pressed check the following Is the battery connected and does it have a full charge...

Page 86: ...from the outdoors When the slideout has been retracted return the brake release lever to its downward position in order to seal and lock the slideout Slideout Diagram This diagram Fig 38 provides an...

Page 87: ...ized dealer 77 Maintaining Your Investment BRAKE RELEASE LEVER STEEL CRIMP SLEEVE WITH WRAP CAPS SINGLE SWITCH ASSEMBLY BACK 10 GAGE RED FRONT SLIDE OUT MOTOR BLACK RED 10 GAGE WHITE 10 GAGE BLACK CW...

Page 88: ...d when they are twelve years old The number of years for certification may vary in your area Following the initial twelve year period the bottle must be certified every five years 6 The valve of the b...

Page 89: ...onditioner manufacturer s information supplied with your trailer and or your independent authorized dealer for maintenance information on the air conditioning unit Information is also available at www...

Page 90: ...Each Trip 0Test LP gas smoke and carbon monoxide if applicable detector s 0Check battery water level if equipped with battery 0Check tire pressure and wear Make sure the tires are cold when checking t...

Page 91: ...possible cuts bulging and abrasions 0Lubricate tongue jack if applicable 0Lubricate hitch ball if applicable 0Have brakes adjusted by a qualified service technician Every Six Months or 6 000 Miles 0Cl...

Page 92: ...ified technician 0Have brakes inspected and serviced by a qualified technician 0Repack wheel bearings 0Have furnace inspected and serviced by a qualified technician 0Apply silicone spray to the fifth...

Page 93: ...prepare the coach will cause the supply lines and the water heater to freeze causing breakage Repairs due to freezing are not covered under the terms of your Jayco Limited Warranty Please keep in mind...

Page 94: ...TOXIC RV antifreeze You will need more than one gallon of antifreeze 6 Turn on the pump and open each faucet until the antifreeze flows through Do not forget to run the antifreeze through the toilet 7...

Page 95: ...apter 0Turn off 12 volt 120 volt LP gas to the refrigerator defrost and clean Use crumpled newspaper or open boxes of baking soda in the refrigerator to eliminate odors during storage 0Remove all peri...

Page 96: ...NOTES 86...

Page 97: ...rized dealer will forward the information to us so we can register your trailer Towable Transferable Warranty Also referred to as the 2 3 Warranty this comes direct from the manufacturer to the origin...

Page 98: ...nce of LP Lines and Connections Maintenance and Operation of Regulator LP Gas Monometer Test Check for leaks repair if needed and retest Set Gas Pressure at ________in Water Column Outside Grill Use a...

Page 99: ...rator in which event a notice will be mailed to your last known address If my claim is less than 10 000 Jayco will pay the initiation fee and arbitrator s fees in excess of 125 and the arbitrator shal...

Page 100: ...from the failure to have maintenance performed as outlined in the owners manual and or the component manuals 7 Wheel alignment or adjustments to axles when caused by improper maintenance loading or da...

Page 101: ...tured DISCLAIMER OF CONSEQUENTIAL AND INCIDENTAL DAMAGES You and any other user of Jayco products shall not be entitled to any consequential or incidental damages including without limitation loss of...

Page 102: ...nly during the first two years of ownership This form as shown here and on the next page must be completed and sent with the 100 00 to Jayco Attention After Market Services If you have questions consu...

Page 103: ...itration Rules unless and until Jayco designates a different administrator in which event a notice will be mailed to your last known address If my claim is less than 10 000 Jayco will pay the initiati...

Page 104: ...the unit in question and we will make every attempt to help you resolve your repair needs It is important that you contact your selling independent authorized dealer before Jayco In most cases the ind...

Page 105: ...horized dealer is not a service center for the product or component part in question they can assist you in finding service Parts Parts are available at most dealerships or your independent authorized...

Page 106: ...wood www atwoodmobile com 815 877 5700 Generator Onan www onan com 800 888 6626 LP Gas Tank Manchester Tank www manchestertank com 800 877 8265 Microwave Panasonic www panasonic com N A Outside Grill...

Page 107: ...go Carrying Capacity 11 Carpeting 74 Caution personal injury related 3 property related 3 Ceiling Fan 40 Changing Tire 67 Checklist departing camp 61 maintenance 80 pre travel 24 prior to storage 85 C...

Page 108: ...Weight Rating 11 15 Gross Vehicle Weight Rating 11 12 14 15 16 Ground Fault Current Interrupter 55 H Hitch ball size 17 conventional travel trailer 16 coupler maintenance 65 fifth wheel travel traile...

Page 109: ...7 Safety Alert Symbol 3 Safety Chain 18 Sanitation 45 Sanitizing potable water system 43 Satellite 31 Security Lights 40 Service Procedures 94 Setting Up Your Trailer 28 Sink or Shower Fixtures 74 Si...

Page 110: ...Washing Trailer 69 Waste disposal 34 no fuss flush system 34 Water city fill connection 32 gravity fill 32 hook up 32 pump 33 Water Filter Cartridge 37 Water Heater 36 Water Pressure Regulators 33 Wat...

Page 111: ...RMATION YEAR MODEL LENGTH SERIAL NUMBER NEW OWNER INFORMATION NAME ADDRESS CITY STATE PROVINCE ZIP PREVIOUS OWNER INFORMATION PURCHASE DATE C H A N G E O F O W N E R S H I P NAME ADDRESS CITY STATE PR...

Page 112: ...NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 21 MIDDLEBURY IN POSTAGE WILL BE PAID BY THE ADDRESSEE Jayco Inc P O Box 460 Middlebury IN 46540 9904...