Jayco 2004 Jay Flight, Owner'S Manual

Page 1: ...Model Year 2004 Conventional Travel Trailer Fifth Wheel Travel Trailer Owner s Manual...

Page 2: ...he towing or cargo capacity of your tow vehicle You must clearly understand how your tow vehicle s capacities are calculated V Do not load your trailer so that it is unbalanced from front to rear or f...

Page 3: ...with your fellow JAFARIANS and their flights to enjoy a special kind of togetherness fun games and entertainment provide memories to last a lifetime And how about the exotic surroundings of NEW ORLEAN...

Page 4: ...containing the names and addresses of current members of the club will be sent bi yearly Discount Cards for several national theme parks including Six Flags and Busch Corp Parks A special price is ava...

Page 5: ...ear Bumper 11 Holding Tank s and Trailer Weight 11 Weighing Instructions 12 To Determine the Wheel Position Weight 12 Equipment 13 Tow Vehicle 13 Conventional Travel Trailers Only 14 Hitches 14 Weight...

Page 6: ...Pressure Regulator 31 LP Gas Connections and Start Up 31 Waste Disposal 32 To connect the trailer for waste disposal 32 At Camp 33 Appliances 33 Kitchen 33 Range 33 Microwave 33 Refrigerator 33 Furnac...

Page 7: ...d 49 Ground Fault Current Interrupter GFCI 50 Testing Instructions 50 30 amp Service 51 Consumption of 120 volt AC Power 51 12 Volt DC System 52 Power Converter 52 Auxiliary Battery Independent Author...

Page 8: ...and Sink or Shower Fixtures 67 Shower Curtain Liner 67 Toilets 68 Furniture 68 Cushions 68 Bedspreads 68 Window Treatments 68 Paneling 68 Vinyl Floor 69 Carpeting 69 Countertops 69 High Pressure Lami...

Page 9: ...imited Warranty 82 Limited Warranty Transfer 84 Service Procedures 86 Basic Service Procedures 86 Independent Authorized Dealer 87 Parts 87 Owner s Responsibility 87 Manufacturer s Customer Support Di...

Page 10: ...NOTES vi...

Page 11: ...ranted component parts in your RV Carefully read understand and follow this owner s manual and all information supplied by manufacturers of the component parts This information contains important oper...

Page 12: ...NOTES 2...

Page 13: ...N is an indication of areas where minor or moderate injury may occur if instructions are not followed Mechanical or property damage may also occur I WARNING emphasizes areas where there is potential f...

Page 14: ...it to freeze and or create dangerously excessive pressure in the lines Make sure that an overfilled container is taken care of by an LP gas professional before it is put into service An overfilled con...

Page 15: ...ng circuit connected to the third pin NEVER remove the grounding pin to connect a non grounded two prong receptacle Any deviation from this will potentially cause a fire from overheating Fire Extingui...

Page 16: ...d warn you of smoke in your trailer Make sure that you read understand and follow all warnings cautions operating and maintenance instructions supplied by the smoke detector manufacturer IWARNING Impr...

Page 17: ...ual thereafter Check the brakes in a safe area not while traveling on a busy highway Always block the trailer wheels solidly before unhitching from the tow vehicle Never move the unit while people are...

Page 18: ...nses and changes to liquid form Most people have experienced a similar phenomenon when moisture forms on kitchen windows and bathroom mirrors during cool weather Proper ventilation and if needed the u...

Page 19: ...ler or owner 9 JAYCO INC MANUFACTURED BY FABRIQU PAR INC VEHICLE MFG BY V HICULE FABRIQU PAR GVWR PNBV KG V I N N I V DATE GAWR PNBE KG FRONT DEVANT INT CENTRAL REAR ARRI RE SIZE DIMENSION TIRE PNEU R...

Page 20: ...go is placed in the unit pay particular attention to where you place it Follow these rules of thumb Observe ALL capacity ratings to avoid problems and make sure that you never load your trailer or tow...

Page 21: ...that you DO NOT travel with waste in your holding tanks With one or more full or nearly full holding tank s the towing characteristics of your trailer could change and may result in property damage or...

Page 22: ...vehicle tires This weight may be subtracted from the overall recreation vehicle weight above to determine actual tongue weight 2 With the recreation vehicle still attached to the tow vehicle each whee...

Page 23: ...g supplies liquids i e water LP Gas etc and people will affect the tow rating Read understand and follow all trailer weight definitions The best way to make sure your tow vehicle trailer combination d...

Page 24: ...be equal to or greater than the trailer s GVWR and the hitch weight Equipment that sometimes gives autos trucks and sport utility vehicles a softer ride can accentuate swaying when pulling a travel tr...

Page 25: ...will be used so a compatible hookup can be achieved Your trailer s hitch ball size is 2 5 16 The Hitching Procedure Hooking up a conventional travel trailer is not difficult and will become easier wit...

Page 26: ...er Improper hitching creates the potential for trailer sway towing difficulties and the possibility of the trailer becoming unhitched from the tow vehicle Failure to properly hitch the trailer could l...

Page 27: ...designed to open automatically Adjust the fifth wheel travel trailer pin to the proper height Lower the tailgate if applicable 3 Back the truck so the hitch encircles the fifth wheel travel trailer pi...

Page 28: ...scending use lower gears even before it seems necessary Use your brakes smoothly and evenly Decrease your speed for safety Most states require vehicles pulling trailers to maintain slower speeds usual...

Page 29: ...ot Check the tire pressure and condition of the tires every day while traveling Make sure to look for cracking bulging uneven tread wear etc If you are parked for an extended period check the tire pre...

Page 30: ...e angle of your wheel usually 60 or 90 The proper procedure and sequence for attaching the wheels and torquing lug nuts is as follows 1 Start all nuts by hand to avoid cross threading 2 Tighten the nu...

Page 31: ...Wiring to operate your brakes must be the same size in both the tow vehicle and the trailer Your trailer is wired with 14 gauge wire Make sure the plug is kept clean and protected from road elements...

Page 32: ...brake fluid C battery terminal 0Check belts 0Check wheel lugs 0Check tire pressure include inner wheel and spare if applicable 0Check tire wear uneven wear pattern 0Check lights C headlights C brake l...

Page 33: ...hose 0Surge protector 0Telephone and or cable wire if applicable Supplies 0First aid kit 0Flashlight s 0Toilet paper 0Bug spray 0Sun screen Recreation 0Games cards board dice 0Outdoor activity equipm...

Page 34: ...or locked 0Loose items secured 0Membership cards 0Trailer keys 0Vehicle registration 0Proof of insurance 0Roadside assistance phone number membership card and or policy 0Road flares 0Map road atlas ca...

Page 35: ...mmodate slideouts awnings etc if applicable Is there room for picnic tables lawn chairs campfire etc Is it void of hanging limbs that may damage your unit Is it located in a convenient area Will you b...

Page 36: ...pply parking brake 8 Disengage the locking bar and unhitch 9 Drive away 10 Raise truck tailgate if applicable 11 Adjust the fifth wheel height for proper front to back leveling of the trailer Un Hitch...

Page 37: ...IZER JACKS TO LEVEL THE UNIT It is important to remember that the stabilizer jacks are to be used only for support while occupying and moving around the trailer They are not designed to bear the weigh...

Page 38: ...bly may pinch or catch on loose clothing causing personal injury V Ensure the slideout is in the closed position prior to hooking the unit to the tow vehicle Failure to follow these instructions could...

Page 39: ...connecting the RV electric system to the campground electric source or shoreline power electricity will be supplied to operate the 120 volt AC and 12 volt DC electric system When hooking up to electri...

Page 40: ...ill the tank Caution Be careful not to overfill the tank It can pressurize the tank causing leakage and water damage and void the warranty DO NOT leave the tank unattended while filling 12 VOLT DC DEM...

Page 41: ...valve on the LP gas container slowly to avoid a fast rush through the excess flow valve causing a gas freeze If you experience a gas freeze up close the main valve and wait fifteen 15 minutes before t...

Page 42: ...sufficient water to assist in complete draining of the tank At this time open the termination valve to empty the tank see directions for draining below and close the valve when the tank is empty Repe...

Page 43: ...ou have questions or concerns consult with your independent authorized dealer and or visit the manufacturer s website at www atwoodmobile com MICROWAVE Your microwave has been installed above the rang...

Page 44: ...rposes for this breaker To prevent siphoning water through the hose from another fixture To prevent water from being contained in the hose The shower head also DOES NOT have a complete shut off valve...

Page 45: ...diment organic chemicals and inhibit bacteria growth Whenever the water system has not been used for some time allow water to flow for several minutes to flush the system When the system is not in use...

Page 46: ...er and or visit the manufacturer s website at www audiovox com MONITOR PANEL The monitor panel will provide useful information on the capacities of the water tanks and the battery condition Your trail...

Page 47: ...tach to the side of the unit The following list will supply basic operations for the grill Be sure to read all instructions included with the grill 1 Install the grill bracket on the side of the trave...

Page 48: ...home Underneath the grate there is a heat diffuser This is formed and ventilated to distribute the heat from the burner Do not use lava rocks in this grill To disconnect the BBQ grill turn the temper...

Page 49: ...by 0 13 the result is the ounces of bleach needed to sanitize the tank Multiply liters of tank capacity by 1 0 the result is the milliliters of bleach needed to sanitize the tank 2 Mix the proper amou...

Page 50: ...at the lowest point of water lines A label is placed on the outside of the travel trailer to indicate where the drains are located The drains will typically need to be opened from inside the trailer O...

Page 51: ...anitation system are the vents which release air from the tanks Each tank has a vent pipe built into the trailer through the cabinet wall and roof A vent cap is attached to the roof and must be clear...

Page 52: ...with your trailer for the LP gas system and its component parts and consult with your independent authorized dealer about the proper operation of the LP gas system A warning label has been placed in...

Page 53: ...ainer The container or bottle is a D O T approved container to hold fuel in liquid form and is normally a 20 or 30 9 or 14 kilograms capacity The open close valve is to be closed at all times unless h...

Page 54: ...y 80 percent of its volume as liquid LP gas IWARNING LP gas cylinders shall not be placed or stored inside the vehicle LP gas cylinders are equipped with safety devices that relieve excessive pressure...

Page 55: ...not flow from the container unless the correct connection is made Make sure you read understand and follow the information supplied with your unit that is relevant to the LP gas container connections...

Page 56: ...correct container valve orientation regulator placement hose length hose routing and cylinder cover placement for LP gas supply assemblies 1 Connect the 3 8 low pressure hose to the outlet of the two...

Page 57: ...literature from the regulator manufacturer 4 Listen carefully a hissing sound longer than one second may indicate a gas leak Close the valve and search for the leak Regulator The regulator is in integ...

Page 58: ...mple of a typical system and may not represent the exact system in your particular unit LP Detector All recreation vehicles with an LP gas system require a LP gas leak detection device Fig 22 for safe...

Page 59: ...on floor plan Your RV power cord must be fully extended and not left coiled in the compartment or on the ground If the cord is left coiled it creates potential for heat to melt the cord s casing toge...

Page 60: ...liance or equipment connected to the circuit The faulty equipment should be repaired before is it used again This GFCI receptacle will not protect against short circuits or overloads The circuit break...

Page 61: ...el floor plan and options 1 30 amp main incoming power to unit 2 20 amp air conditioning 3 15 amp microwave oven 4 15 amp GFCI kitchen bath 5 15 amp utility converter 6 15 amp water heater CONSUMPTION...

Page 62: ...electronic device which automatically switches between 120 volt AC incoming power and battery power An auxiliary battery as correctly installed will be charged when the trailer is connected up to 120...

Page 63: ...y to both batteries Secondly it serves as a check valve to prevent energy from being drawn from tow vehicle chassis battery Energy in the tow vehicle is now preserved to start your engine Two types of...

Page 64: ...he converter IWARNING Do not replace circuit breakers or fuses with a higher current rating than those supplied with the new camper Over fusing can cause a fire hazard by overheating the electrical wi...

Page 65: ...t your local independent authorized dealer prior to making any changes modifications or additions Only qualified electrical technicians should attempt to make changes or additions to the electrical sy...

Page 66: ...NOTES 56...

Page 67: ...ms put away or tied down 0Latch drawers cabinets doors 0Refrigerator door locked 0Set refrigerator to 12 volt if applicable 0Close windows latch blinds 0Close roof vents 0Lower antenna satellite dish...

Page 68: ...hains connected if applicable 0Breakaway switch and lanyard connected 0Coupler locking pin connected if applicable 0Trailer electric cable secure 0Tongue jack fully up if applicable 0Dolly wheel remov...

Page 69: ...the adapter 10 to lock it onto the pegs on the drain pipe 5 Place the other end of the hose into an approved sewer system 6 Open the black tank termination valve to empty the black tank 7 Open the gra...

Page 70: ...NOTES 60 Preparing to Travel Home...

Page 71: ...ows appliance vents etc Avoid forcing water inside the unit which could possibly damaging component parts FIFTH WHEEL TRAVEL TRAILER Hitch Make sure that you have routine maintenance performed for you...

Page 72: ...ing and eventually back out the grease cap hole A manual is supplied with your trailer which covers the maintenance of your axles Refer to this information for information regarding how and when to ma...

Page 73: ...instructions Basic guidelines for your tires are also listed in this manual s Before You Travel chapter Vinyl Tire Cover Option Your tires are manufactured with components that cause bleeding onto the...

Page 74: ...ur trailer has an improved smooth metal with a new polyester automotive paint finish This metal surface may be cleaned and polished as you would your automobile Rubber Roof CAUTION All roofs require r...

Page 75: ...dealer for the best type of sealant to use FAILURE TO CAULK MAY RESULT IN SERIOUS WATER DAMAGE TO THE ROOF AND OTHER PARTS OF YOUR VEHICLE AND IT VOIDS THE WARRANTY STONE GUARD IF APPLICABLE Wash the...

Page 76: ...Move the plate in or out as needed to obtain a proper seal and closing force and retighten the screws Caution If you loosen the screws too far the backer plate will release and drop down into the door...

Page 77: ...g 1 Dust and wipe clean with soft damp cloth or chamois wiping gently 2 Wax or polish with Simoniz Aero Wax or Glo Coat using flannel or jersey cloth After polishing wipe gently with damp cloth to gro...

Page 78: ...shades and or drapes Refer to the following guidelines for cleaning Window Treatment Light Cleaning Extensive Cleaning Mini Blinds Dust or Vacuum May be removed and washed with a mild detergent and w...

Page 79: ...for tough and deep stains is recommended Use spot removers for minor spills Always test carpet for color fastness in an inconspicuous area before using any product NOTE Avoid chemical cleaners Do not...

Page 80: ...in Due to the size of the room this process will take some time to complete 4 Take the unit to a independent authorized dealer or service center TV ANTENNA Maintenance information for your TV antenna...

Page 81: ...er IDANGER DO NOT smoke while changing bottles or working on your LP gas system See the use danger and warning instructions throughout this manual for the LP gas system LP Gas Bottles 1 The LP gas bot...

Page 82: ...ck LP gas lines for leaks 0Test LP gas and smoke detector 0Check battery water level If equipped with battery 0Check tire pressure and wear Make sure the tires are cold when checking the tire pressure...

Page 83: ...ll defects from possible cuts bulging and abrasions 0Lubricate tongue jack if applicable 0Lubricate hitch ball if applicable 0Have brakes adjusted by a qualified service technician Every Six Months or...

Page 84: ...alified technician 0Have brakes inspected and serviced by a qualified technician 0Repack wheel bearings 0Have furnace inspected and serviced by a qualified technician 0Apply silicone spray to the fift...

Page 85: ...repare the coach will cause the supply lines and the water heater to freeze causing breakage Repairs due to freezing are not be covered under the terms of your Jayco Limited Warranty Please keep in mi...

Page 86: ...5 into a jug of NON TOXIC RV antifreeze You will need more than one gallon of antifreeze 6 Turn on the pump and open each faucet until the antifreeze flows through Do not forget to run the antifreeze...

Page 87: ...rn off 12 volt 120 volt LP gas to the refrigerator defrost and clean Use crumpled newspaper or open boxes of baking soda in the refrigerator to eliminate odors during storage 0Remove all perishable it...

Page 88: ...NOTES 78 Storing Your Unit...

Page 89: ...rized dealer will forward the information to us so we can register your trailer Towable Transferable Warranty Also referred to as the 2 3 Warranty this comes direct from the manufacturer to the origin...

Page 90: ...nce of LP Lines and Connections Maintenance and Operation of Regulator LP Gas Monometer Test Check for leaks repair if needed and retest Set Gas Pressure at ________in Water Column Outside Grill Use a...

Page 91: ...rator in which event a notice will be mailed to your last known address If my claim is less than 10 000 Jayco will pay the initiation fee and arbitrator s fees in excess of 125 and the arbitrator shal...

Page 92: ...from the failure to have maintenance performed as outlined in the owners manual and or the component manuals 7 Wheel alignment or adjustments to axles when caused by improper maintenance loading or da...

Page 93: ...tured DISCLAIMER OF CONSEQUENTIAL AND INCIDENTAL DAMAGES You and any other user of Jayco products shall not be entitled to any consequential or incidental damages including without limitation loss of...

Page 94: ...ly during the first two 2 years of ownership This form as shown here and on the next page must be completed and sent with the 100 00 to Jayco Attention After Market Services If you have questions cons...

Page 95: ...itration Rules unless and until Jayco designates a different administrator in which event a notice will be mailed to your last known address If my claim is less than 10 000 Jayco will pay the initiati...

Page 96: ...al number of the unit in question and we will make every attempt to help you resolve your repair needs It is important that you contact your selling independent authorized dealer before Jayco In most...

Page 97: ...authorized dealer is not a service center for the product or component part in question they can assist you in finding service Parts Parts are available at most dealerships or your independent author...

Page 98: ...heel Landing Gear Atwood www atwoodmobile com 815 877 5700 Furnace Hydro Flame Atwood www atwoodmobile com 815 877 5700 LP Gas Tank Manchester Tank www manchestertank com 800 877 8265 Microwave Samsun...

Page 99: ...avel 22 prior to storage 77 Circuit Breaker 51 safety 5 City Fill Connection 30 Clearance Lights 65 Cold Weather Use 7 Condensation 8 Conventional Travel Trailer coupler maintenance 61 hitch maintenan...

Page 100: ...avel trailer 14 coupler maintenance 61 fifth wheel travel trailer 17 height specifications conventional travel trailer 15 fifth wheel travel trailer 17 hitching procedures conventional travel trailer...

Page 101: ...anitizing potable water system 39 Sealing 65 Service Procedures 86 Setting Up Your Trailer 26 Shower Curtain Liner 67 Sink Shower Hardware 67 Sinks 67 Slideout 28 components 28 electric override 70 ma...

Page 102: ...Delivery definition 79 form 80 Waste disposal 31 Water pump 30 Water Filter Cartridge 35 Water Heater 34 Water Pressure Regulators 31 Water Purification System 35 Weighing Instructions 12 Weight capa...

Page 103: ...RMATION YEAR MODEL LENGTH SERIAL NUMBER NEW OWNER INFORMATION NAME ADDRESS CITY STATE PROVINCE ZIP PREVIOUS OWNER INFORMATION PURCHASE DATE C H A N G E O F O W N E R S H I P NAME ADDRESS CITY STATE PR...

Page 104: ...NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 21 MIDDLEBURY IN POSTAGE WILL BE PAID BY THE ADDRESSEE Jayco Inc P O Box 460 Middlebury IN 46540 9904...