Jayco COVE 2002, Owner'S Manual

Page 1: ...Where Tradition and Innovation Meet Park Trailer C O V E Model Year 2002 First Edition...

Page 2: ...dy on sale Just call us with your VIN and we will find what you need and ship it directly from Jayco to your front door Like Jayco we are family owned and operated Our courteous professionals are here...

Page 3: ...limited warranty applicable to this trailer The owner s failure to provide required service and or maintenance could result in the loss of warranty The owner should review Jayco s limited warranty and...

Page 4: ...nnected 7 Slideout Operation 8 Electric Slideout Option 9 Extending Room 9 Retracting Room 9 Troubleshooting Electric Slideout 11 Overriding the Electric Slideout System 11 Electric Slideout Override...

Page 5: ...K Rack on A Frame or Front Trunk 28 Main Supply Hose Low Pressure 29 Regulator 29 Automatic Changeover Regulator 30 Operation 30 Checking for Leaks 31 If You Smell Gas 31 LP Gas Consumption 31 LP Dete...

Page 6: ...th spark ignition 46 Lighting Top Burners with electronic ignition 46 Oven Operation 47 Lighting The Oven Pilot 47 Lighting The Oven Burner 48 Using The Broiler 48 Water heater 48 Safety Information 4...

Page 7: ...Furniture 79 Cushions 80 Bedspreads 80 Window Treatments 80 Shower Curtain and Liner 80 Paneling 80 Vinyl Floor 81 Carpeting 81 Countertops 81 Sink or Shower Fixtures 81 Chapter 7 Maintenance Storage...

Page 8: ...rt 98 Inspection Points for Sealing 99 Park Trailer 99 Maintenance Checklist 100 Chapter 8 Transporting Your Park Trailer Equipment 102 Tow Vehicle 102 Hitches 103 Hitch Height 104 Hookup 104 The Safe...

Page 9: ...NOTES vi Cove Owner s Manual...

Page 10: ...rence Get to know your new trailer and how it operates You should carefully read and understand these instructions and information supplied by manufacturers of separately warranted products since they...

Page 11: ...mation about motor vehicle safety from the Hotline Safety in Using LP Gas You should check for leaks at the connections on the LP gas system soon after purchase and initial filling of LP tanks and con...

Page 12: ...heating Additional Safety Considerations I WARNING It is extremely important to read and understand the towing hitching and loading cargo information provided in this manual if your trailer is moved f...

Page 13: ...dity Condensation occurs because there is water vapor present in the air which each of us adds by breathing bathing and cooking The water vapor collects where there is available air space and when the...

Page 14: ...Give all the above information as requested along with the serial number of the trailer in question and we will make every attempt to resolve your problem If you are unable to locate an authorized Ja...

Page 15: ...sibility of the owner You may need to arrange for alternative accommodations for some types of repairs Please be prepared accordingly Parts Parts are available at most Jayco dealerships or your dealer...

Page 16: ...ar the weight of the park trailer Getting Connected Upon completing the setup of your park trailer you are now ready to make attachments to various facilities as listed but not limited to Fresh water...

Page 17: ...room is in motion The gear assembly may pinch or catch on loose clothing causing personal injury Always install transit bars for storage and transportation Ensure the slideout is in the closed positio...

Page 18: ...onds 6 For the bedroom slideout lift the end of the mattress and unfold the end of the plywood on the bed base at the hinge Fig 3 6 RETRACTING ROOM Living Room 1 Remove all objects left between the sl...

Page 19: ...ps travel time is approx 25 seconds As the end of the mattress gets close to the cabinet lift up on the mattress to position it above the cabinet When stored the mattress will rest on top of the cabin...

Page 20: ...After checking the above follow these steps to move the slideout manually Tools required ScruLox head screwdriver if trailer has an underbelly 1 2 wrench Adjustable wrench or rachet and 3 4 socket EL...

Page 21: ...ig 3 11 3 12 from behind the top facia board located above slideout room 2 Located behind the fender skirt or radius skirt is the slideout lock 3 To disengage the lock turn it counter clockwise to the...

Page 22: ...steps a b at the front of the slideout 5 Engage the lock by turning it clockwise to the lock position Fig 3 15 Bedroom 1 Lift the end of the mattress and fold over the end of the plywood on the bed b...

Page 23: ...lity while watching TV If there is NO difference refer to manufacturer s manual for further testing procedures CAUTION The power supply must be turned OFF when connecting disconnecting the cables to t...

Page 24: ...if exposed to weather or possible tampering Check pressure by pressing in white indicator button If button does not spring back extinguisher will not work properly and must be discarded Be sure the ye...

Page 25: ...lable to protect your system against such high pressure A regulator of this type is recommended to prevent damage to plumbing systems or components Not using a water pressure regulator when using city...

Page 26: ...ion should also be disinfected as follows 1 Use one of the following methods to determine the amount of common household bleach needed to sanitize the tank Multiply gallons of tank capacity by 0 13 th...

Page 27: ...contained in the hose The shower head also DOES NOT have a complete shut off valve Any drainage from either part is normal function and NOT a leak The complete shut off is at the faucet Outside Showe...

Page 28: ...placed on the outside of the park trailer to indicate where the drains are located The drains will typically need to be opened from inside the trailer Once the label is found on the outside of the tr...

Page 29: ...white water fill lever Fig 4 11 can be operated independently of the black flush lever if more than the normal two inch 50 mm automatic bowl refill water is desired You must use an adequate amount of...

Page 30: ...s as needed but NEVER leave the termination valve open when hooked up to the park s sewer system Vents Another important part of the sanitation system are the vents which release air from tanks Each t...

Page 31: ...er speeds for better control of the trailer until you reach a dumping station Towing your trailer with one or more full or nearly full holding tank s together with cargo you have added may exceed the...

Page 32: ...K TRAILER If your park trailer is not occupied during the winter it is very important for most states and Canada to winterize the trailer Failure to prepare the trailer for freezing temperatures will...

Page 33: ...traps 8 Close valve E 9 Before using the water system again drain and flush the water system Close valve C and open valves D A and B Sanitize and flush the whole system It is now ready for use 10 For...

Page 34: ...ulfur compound which gives the gas the rotten egg stinky skunk oil odor It is extremely important to become familiar with the odor associated with LP gas LP fuel is stored in a pressurized canister in...

Page 35: ...om immediate filling area when possible or extinguish all gas pilot lights LP gas expands 1 1 2 for each 10 increase in temperature It is imperative to leave sufficient space inside the tank to allow...

Page 36: ...ed technician A warning label has been located near the LP gas tank This label reads The Systems 27 1 1 2 2 3 3 VAPOR LIQUID 20 VAPOR SPACE 4 Fig 4 17 1 Knob to open valve to fill or to use trailer 2...

Page 37: ...r 3 Using the threaded center rod position the regulator bracket This centers the regulator between the two tanks as they are secured to the base tray 4 Attach the inverted flare x 11 Type 1 pigtail h...

Page 38: ...the first stage and reduces tank pressure to 10 13 pounds The second stage will reduce the 10 13 pound pressure to an operating pressure of 11 W C Water Column or 6 35 oz of outlet pressure to the tr...

Page 39: ...lves 2 Open main valve on LP tank slowly to avoid a fast rush through the excess flow valve causing gas freeze If you experience a gas freeze up close the main valve and wait 15 minutes before trying...

Page 40: ...pliances and the length of time operated Each gallon 3 86 liters of LP gas produces about 91 500 BTUs 96 475 joules of heat energy Following is a list of typical appliance consumption when turned on f...

Page 41: ...suitable as a smoke or fire detector This detector is not suitable for installation in hazardous areas as defined in the national electrical code Operation Power ON Warm Up When power is first applie...

Page 42: ...d to a safe level 2 The LED will flash green until the end of the mute cycle 3 If dangerous gas levels return before the end of the mute cycle the alarm will beep four times and return to 1 4 After tw...

Page 43: ...equipped with a 30 amp rated power cord pre wired into the breaker box By opening the cable hatch door Fig 4 24 you can pull the power cord out from the compartment and attach it to a power source If...

Page 44: ...lation and at the same time is in contact with an electrical ground such as a plumbing fixture wet floor or earth This GFCI receptacle will not protect against short circuits or overloads The circuit...

Page 45: ...may cause a fire by over heating the wire Below is a generic drawing with circuit breaker alignment Your park trailer may not be exactly the same as shown depending on model floor plan and options 36...

Page 46: ...alignment The Systems 37 20 20 15 15 15 1515 15 50 50 A B C D E F G H Refer to 12 volt DC system for this layout Fig 4 27 A 15 amp microwave oven B 20 amp air conditioner C 15 amp refrigerator utility...

Page 47: ...rms this energy into 12 volt DC power which is used inside of your park trailer 12 volt DC energy supplies power to all interior lights and various appliances The floor plan and size of the park trail...

Page 48: ...liary battery Battery Isolator For Tow Vehicle A battery isolator should be installed for two purposes First it receives current from the alternator and controls distribution of energy to both batteri...

Page 49: ...located in the fuse panel This panel is located near the converter I WARNING Do not replace circuit breakers or fuses with a higher current rating than those supplied with the new trailer Over fusing...

Page 50: ...the brakes is found in the chapter on transporting the trailer The Systems 41 1 2 3 4 5 6 7 8 9 10 11 12 15 15 15 15 15 15 Opt Opt Opt N A N A N A Refer to 120 volt AC System for this layout Bath Pum...

Page 51: ...floor 2 WHAT TO DO IF YOU SMELL GAS Extinguish any open flames Evacuate all persons from the trailer Shut off the gas supply at the gas tank or source Do not touch any electrical switch or use phone...

Page 52: ...urn the manual valve if so equipped or the valve at the outside LP tank to the OFF position Do not force 3 Move OFF lever located at the bottom of the thermostat to the ON position 4 Set the thermosta...

Page 53: ...RBON MONOXIDE POISONING Do not use any cooking appliance for space heating because of potential danger to occupants of the trailer and damage to operating components of the range or cooktop A window o...

Page 54: ...nd avoid boil overs and spillovers Heavy splattering or spillovers left on the cooktop can ignite and burn you DO NOT drop pans on the porcelain surface Cracks or chips in the porcelain surface may re...

Page 55: ...r LITE This will automatically activate the ignition system and all burners will begin to spark repeatedly This is the clicking sound you will hear b The burner will light within 5 seconds Once the bu...

Page 56: ...o cool Do not cover the ventilation holes in the oven broiler shelf shelf above oven burner The air circulation inside the oven will be interrupted and cooking times will vary from normal food may be...

Page 57: ...WARNINGS Hydrogen gas may result if you have not used this heater for two weeks or more HYDROGEN GAS IS EXTREMELY FLAMMABLE To reduce the risk of injury under these conditions open the hot water fauce...

Page 58: ...gas Do not assume that the smell of gas in your park trailer is normal Any time you detect the odor of gas it is to be considered life threatening and corrected immediately Extinguish any open flames...

Page 59: ...e may not have a pilot If it does not have a pilot it is equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand Refer to the manufacturer s owner...

Page 60: ...rature drain water heater See Draining and Storage Instructions ANODE PROTECTION The tank in this water heater is protected by a magnesium or aluminum anode Fig 5 2 to prolong the life of the tank Und...

Page 61: ...ef valve and the tank Do not plug the relief valve under any circumstances THERMOSTAT AND MANUAL RESET Models SW6D SW6DE SW6DM SW6DEM These water heaters are equipped with a high temperature limit as...

Page 62: ...d contact with any moving parts of automatic ice maker Remove all staples from the carton Staples can cause severe cuts and also destroy finishes if they come in contact with other appliances or furni...

Page 63: ...frayed or damaged Never unplug the refrigerator by pull on the power cord Always grip the plug firmly and pull straight out from the receptacle to prevent damaging the power cord Unplug the refrigera...

Page 64: ...ator and install the bottom hinge Insert and tighten the screw saved from step 7 9 Unscrew the bottom hinge pin using adjustable wrench Move the hinge pin to the other hole in the hinge and tighten it...

Page 65: ...two screws removed earlier TRIM REMOVAL FULL LENGTH TRIM MODELS ONLY In some models the refrigerator door has a full length trim piece which continues from the bottom of the handle to the bottom of t...

Page 66: ...m to the handle by sliding it over the base of the handle Carefully align the trim and press down at the trim lock locations 4 Replace the hole plug on the opposite side Use rubbing alcohol to remove...

Page 67: ...ay break suddenly if nicked scratched or exposed to sudden temperature change The refrigerator shelves are easily adjusted to suit individual needs Before adjusting the shelves remove all food NOTE Th...

Page 68: ...racks are adjustable for maximum storage capacity The dairy compartment which is warmer than the general food storage section is intended for short term storage of cheese spreads or butter Adjustable...

Page 69: ...e doing any maintenance work on the refrigerator All service work on this refrigerator must be done by a qualified service technician Do not bypass or change the refrigerator s electrical components o...

Page 70: ...that collects on the cooling fins Cover all liquids and moist foods Let all hot foods cool before putting them in the refrigerator Do not open the door any longer than necessary FREEZER COMPARTMENT T...

Page 71: ...erate the storage latch open each door about 1 2 and push the storage latch into the cutout of the strike plate Do not use the storage latch as a travel latch because the doors will not be fully close...

Page 72: ...ratures of the freezer and the fresh food compartment are satisfactory NOTE If you open the door s too often the temperatures inside the freezer and fresh food compartment do not become stable Allow t...

Page 73: ...ration of the refrigerator changes Push the TEMP SET button and the temperature setting 1 9 appears in the center display Fig 5 16C Push and hold the TEMP SET button and the temperature setting change...

Page 74: ...er s manual MANUAL MODE OPERATION When you select one of the manual modes of operation the light bar beside the AUTO goes out in the center display and only the light bar beside either AC LP or DC rem...

Page 75: ...or cycles to satisfy set point Air conditioner low speed fan runs continuously Air conditioner compressor cycles to satisfy set point Air conditioner high speed fan runs continuously Furnace and furna...

Page 76: ...ower is drawn from the battery unless a switch is pushed or turned on Operation Four spring loaded push button switches are located on the panel Press only one button at a time as one set of lights se...

Page 77: ...when using the washer follow basic precautions including the following Read all instructions before using the washer and dryer Do not wash or dry articles that have been previously cleaned in washed i...

Page 78: ...flammable do not smoke or use an open flame during this time I WARNING Dryer only Do not place items exposed to cooking oils in your dryer Items contaminated with cooking oils may contribute to a che...

Page 79: ...TIONAL STEP If desired pour measured liquid fabric softener into the liquid fabric softener dispenser See Using the liquid fabric softener dispenser later in this section Close the washer lid Set the...

Page 80: ...time push the Start Pause button The Cycle Status lights will flash while the washer cycle is paused If left in pause the cycle will terminate after 2 hours To restart the washer close the lid if nece...

Page 81: ...g on whether your wash load is lightly or moderately soiled On the 5 cycle model use 14 minutes or wash time Permanent Press Cycle The Permanent Press Cycle features high agitations a cool down rinse...

Page 82: ...into washer basket Undiluted bleach will damage any fabric it touches 3 Start the washer Bleach will be diluted and dispensed automatically during wash part of cycle NOTE Do not use this dispenser to...

Page 83: ...urn the Cycle and Temperature Control knob either way to the desired cycle Use the Energy Preferred Automatic Setting to dry most loads see following table of information Push the start button NOTE Yo...

Page 84: ...package instructions carefully Remove the load from the dryer as soon as tumbling stops to reduce wrinkling This is especially important for permanent press knit and synthetic fabrics AUTOMATIC PERMA...

Page 85: ...ight Cottons rayons blends T shirts slacks shirts Medium weight Synthetics polyester acrylic etc dress slacks skirts sweaters Lightweight Synthetics polyester acrylic etc and blends lingerie blouses d...

Page 86: ...leaning and maintenance In addition do not dry wipe surface Special cleaners and waxes are available at automotive and RV stores Scratches and chips can be easily fixed by an experienced fiberglass re...

Page 87: ...frame of your Jayco park trailer is painted with a high quality environmentally friendly water based paint Road debris will chip the paint inviting rust and other deterioration Periodically inspect th...

Page 88: ...d for fiberglass tubs and walls For any type of repair work see your authorized Jayco dealer CAUTION Avoid using Citrus or biodegradable cleaners which contain D Limonene They will damage plastic mate...

Page 89: ...ks Vacuum A professional dry cleaning service is recommended Vertical Blinds Vacuum A professional dry cleaning service is recommended Day Night Shades Vacuum A professional dry cleaning service is re...

Page 90: ...g fresh lemon juice over the stain and allowing the juice to soak for approximately forty five minutes After forty five minutes sprinkle baking soda over the lemon juice and rub with a soft cloth Sink...

Page 91: ...e slideout is extended visually inspect the inner slide rail assemblies Check for excess build up of dirt or other foreign material remove any debris that may be present If the system squeaks or makes...

Page 92: ...ft below the worm gear with silicone spray at least twice per year to prevent the quad ring from becoming brittle resulting in leaks in the elevating shaft Refer to the vendor s owner s manual for inf...

Page 93: ...to avoid draining the battery LP GAS TANKS 1 The LP gas tank must be painted with a light color such as white or silver plate to reflect heat and light 2 Rust scratches and or dents can affect the saf...

Page 94: ...controls Wiring errors can cause improper and dangerous furnace operation You as the owner user should insect the furnace monthly during the heating season for presence of soot on vent Operating the f...

Page 95: ...you detect the odor of gas it is to be considered life threatening and corrected immediately Extinguish any open flames including cigarettes and evacuate all persons from the trailer Shut off gas sup...

Page 96: ...er be careful not to move the refrigerator beyond the plumbing connections Damp objects stick to cold metal surfaces Do not touch the refrigerated surfaces with wet or damp hands To avoid damage and h...

Page 97: ...stainless steel front and handles with soapy water Use ammonia on stubborn spots Use a non abrasive stainless steel cleaner These cleaners can be purchased at most home improvement or major department...

Page 98: ...s If changes occur contact your dealer or service center Make sure the gas supply is propane gas only and not butane or a butane mixture When in propane gas operation examine the appearance of the fla...

Page 99: ...or Ignite or start up the refrigerator CLEANING A good time to clean the refrigerator is just after you defrost it Clean the inside of the refrigerator as often as necessary to avoid food odors Remove...

Page 100: ...RATOR STORAGE Before the refrigerator is stored for an extended seasonal period of time Remove the black AC power cord from the receptacle and disconnect the DC power wires of the refrigerator Defrost...

Page 101: ...e unservicable consult your dealer or a Norcold authorized service center AIR CONDITIONER For proper operation of the air conditioner unit it is important to clean and if necessary replace the filters...

Page 102: ...also test by blowing smoke into alarm The alarm will stop after the smoke has cleared out of the alarm approximately one minute 2 Model 4662 has a silence feature This is incorporated in the test but...

Page 103: ...onstant exposure to high or low temperatures or high humidity may reduce battery life ENTRANCE STEP Covering Nicks and Scratches Seal any nicks or scratches with an automotive grade primer to prevent...

Page 104: ...ft damp cloth or sponge to wipe up any spills such as detergent or bleach Occasionally wipe the outside of your washer to keep it looking new CLEANING THE INTERIOR Clean your washer interior by mixing...

Page 105: ...t on the label with a permanent marker CARING FOR YOUR DRYER CLEANING THE LINT SCREEN Every load cleaning The lint screen is located inside the dryer drum on the back wall Clean it before starting eac...

Page 106: ...fire Garments which contain unstable dyes such as denim blue jeans or brightly colored cotton items may discolor the dryer interior These stains are not harmful to your dryer and will not stain future...

Page 107: ...any lines DO NOT allow connections to be loose Roofs All roofs require maintenance At least two times each year inspect all seams front rear around all vents and along all moldings for voids lifting...

Page 108: ...ealants used around doors windows and extrusions are subject to dry out conditions by sunlight and will allow water seepage when they deteriorate Verify that the 45 angle on the corners of the slideou...

Page 109: ...necessary by a qualified technician Y Compare refrigerator pilot flame with ideal flame Refer to the refrigerator owner s manual for ideal flame Have cleaned and adjusted as necessary by a qualified t...

Page 110: ...tape Refer to information earlier in this chapter Y Turn off 12 volt 120 volt LP gas to the refrigerator defrost and clean Use crumpled newspaper or open boxes of baking soda in the refrigerator to e...

Page 111: ...ced from front to rear or from side to side You must clearly understand how your particular tow vehicle capacities are calculated Make sure your tow vehicle is mechanically sound for your intended usa...

Page 112: ...nderstand how to properly distribute loads in your trailer and tow vehicle and never overload either unit Make sure your tow vehicle is in good mechanical condition and maintenance is up to date When...

Page 113: ...easurement below is an average measurement obtained by measuring several trailers with different options This gives you a target range for what your trailer will measure Unit Ball Height Ball Size 38...

Page 114: ...8 1 Additional Safety Considerations Ensure that tires are in good condition and properly inflated Proper inflation should be monitored closely Neglecting to do so could result in overheating of a tir...

Page 115: ...for stopping and decrease speed when visibility is limited or roads are wet 11 Have a safe and wonderful trip If towing a trailer is new for you please take time to practice towing parking and backin...

Page 116: ...is based on standard equipment on that particular model and is dry i e no liquids of cargo Remember that any options or personal cargo added must be subtracted from the available cargo capacity Never...

Page 117: ...esh potable water weight including the water heater full LP gas weight GCWR Gross Combination Weight Rating means the value specified by the trailer manufacturer as the maximum allowable weight of thi...

Page 118: ...atigue and weld stress DO NOT tow a trailer behind your park trailer Your trailer frame and bumper are NOT designed to tow another trailer Towing a trailer behind your Jayco trailer or overloading the...

Page 119: ...scale Obviously to obtain the side to side weights there must be enough space on either side of the scale to accommodate the park trailer being partially off the scale To calculate the opposite side...

Page 120: ...hicle s brake system The electronic controller operates using electrical current Reference the operating instructions provided with the controller for adjustment and operation procedures Practice coor...

Page 121: ...eakaway Switch The breakaway switch Fig 8 4 is one of the most important parts of your trailer electric brake system The very instant a breakaway occurs the pull pin which is linked to the tow car is...

Page 122: ...g the crank onto the jack shaft and turning clockwise to lower it until the frame of the park trailer begins to rise slightly Equalize all four jacks for best support You may need to adjust each jack...

Page 123: ...mportant to have the brakes adjusted between 200 1 000 miles 320 1600 kilometers after initial break in period by a qualified technician This operation may or may not be included as part of selling pr...

Page 124: ...break in period first 500 miles 800 kilometers your hubs may feel extra warm due to brake shoes setting in with the brake drum Exposure to any water or condensation will cause the bearings to rust and...

Page 125: ...NOTES 116 Cove Owner s Manual...

Page 126: ...our trailer is transferrable one time only form the original owner to a subsequent owner This form as shown here and one the next page must be completed by the dealership The form should be sent with...

Page 127: ...118 Cove Owner s Manual...

Page 128: ...RMATION YEAR MODEL LENGTH SERIAL NUMBER NEW OWNER INFORMATION NAME ADDRESS CITY STATE PROVINCE ZIP PREVIOUS OWNER INFORMATION PURCHASE DATE C H A N G E O F O W N E R S H I P NAME ADDRESS CITY STATE PR...

Page 129: ...NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 21 MIDDLEBURY IN POSTAGE WILL BE PAID BY THE ADDRESSEE Jayco Inc P O Box 460 Middlebury IN 46540 9904...

Page 130: ...NOTES...

Page 131: ...pleased you chose Jayco and want to do everything possible to make sure you stay as happy with your Jayco park trailer home as you were on the day you bought it We work closely with Jayco dealers to...