JBL Charge 3, Service Manual

Page 1: ... 2 3 5 6 Technical Specifications Safety Instruction Warning Notes Set Block Diagram Set Wiring Diagram Mechanical Exploded View Spare Parts List Revision List 10 4 Ver 1 0 May 2016 Dismantling Instruction 8 9 SKU JBLCHARGE3BLKAM JBLCHARGE3BLUEAM JBLCHARGE3REDAM JBLCHARGE3GRAYAM JBLCHARGE3TEALAM JBLCHARGE3BLKEU JBLCHARGE3BLUEEU JBLCHARGE3REDEU JBLCHARGE3GRAYEU JBLCHARGE3TEALEU JBLCHARGE3BLKAS JBLC...

Page 2: ...ium ion Polymer 3 7V 6000mAH Power Supply 5V 2 3A USB charge out 5V 2A maximum Music play time up to 15 hours varies by volume level and content Battery charge time 4 5 hrs Dimensions W D H 213 x 87 x 88 5 mm Weight 770g Bluetooth transmitter frequency range 0 9 dBm Bluetooth transmitter power 2 402 2 480 GHz Bluetooth transmitter modulation GFSK π 4 DQPSK 8DPSK TECHNICAL SPECIFICATIONS 2 ...

Page 3: ...tatement and Warning Canada Only This Class B digital apparatus complies with Canadian ICES 003 Cet appareil numérique de la classe B est conforme à la norme NMB 003 du Canada For Canadian Model This Class B digital apparatus complies with Canadian ICES 003 Modèle pour les Canadien Cet appareil numérique de la classe B est conforme à la norme NMB 003 du Canada For Products with Radio Receivers Tha...

Page 4: ...easons prior to applying power to the unit under test 2 After removing an electrical assembly equipped with ES devices place the assembly on a conductive surface such as aluminum foil to prevent electrostatic charge build up or exposure of the assembly 3 Use only a grounded tip soldering iron to solder or unsolder ES devices 4 Use only an anti static solder removal device Some solder removal devic...

Page 5: ...wheads metal overlays control shaft etc Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on Any current measured must not exceed o 5mA ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER Device under test Test all exposed metal sur...

Page 6: ...JBL Charge 3 Dismantling Reassembly Procedure 4 ...

Page 7: ... or Spe Applied Standard or Spe Di bl P d Disassembly Procedure Reassembly Procedure y Key Process for splash p Key Process for splash p Potential Scrap Risk on M CONFID ecifications ecifications roof roof Materials DENTIAL 4 ...

Page 8: ...r Specific Applied Standard or Specific The product requirement The product requirement A IPX5 A IPX5 B IPX7 B IPX7 C NUDD New unity different C NUDD New unity different CONFID cations cations difficult difficult DENTIAL ...

Page 9: ...scription Remark Item Description Remark 1 Screw driver small 2 0 2 Screw driver middle 3 0 type 3 Knife y knife wrapped by tape 4 electrical screw driver S N INDICATION IF VENDOR 2 S N INDICATION IF VENDOR 2 1 2 3 4 S N LABEL LOCATION JBL CHARGE3 STARTING WITH GG ...

Page 10: ...Dismantling Instruction Pictures Dismantling Instruction Pictures 1 Pry the grille slowly 2 Remove the scre 4 Remove the screws as shown 5 Take off the plas 3 Take off the grille ews as shown stic cover ...

Page 11: ...tion Picture 6 Reverse passive radiator 7 Take off passive p p 9 Unplug the battery cable 10 then take out es es 8 Remove the screws as shown and take off the battery cover e radiator take off the battery cover the battery 11 Remove the screws as shown ...

Page 12: ...Dismantling Instruction Picture Dismantling Instruction Picture 13 Take off the d 12 Welding driver 15 Unplug the cable 15 Take off the cable p g es es driver 14 Remove the screws as shown e ...

Page 13: ... Picture Dismantling Instruction Picture 13 Take off the ru 12 Push off the main board following the direction the direction 15 Take off the led board as shown 15 Take off mic es es bber key 14 Take off the key board as shown ...

Page 14: ...Assembly Procedure Assembly Procedure 1 Assemble rubber ring and led board 2 Assemble key board and rubber key 2 Assemble key board and rubber key CONFID Key Process Key Process Key Process DENTIAL ...

Page 15: ...nna and FFC cable push the main board g p 4 Assembly the mic stick the antenna and fix the cable 5 Stick the EVA and assembly the back cover test and plug the y p g Key Process Key Process CONFID Key Process e cable DENTIAL ...

Page 16: ...6 Assembly the back cover plug the cable y p g 7 Tighten the screws of the back cover 8 As CONFID ssembly the battery cover and battery Key Process DENTIAL ...

Page 17: ...9 Tighten 7 screws of battery cover g y Key Pro Key Pro 10 Plug speaker cable and welding CONFID ocess ocess 11 Tighten 8 screws for speaker driver Key Process DENTIAL ...

Page 18: ...12 Air Leakage Air tightness test g g 13 Plug the battery cable and assembly the passive radiator CONFID Key Process DENTIAL ...

Page 19: ...14 Air tightness test of box the air pressure 76mmHg g p g 15 Semi finished products function test p CONFID DENTIAL ...

Page 20: ...16 Assemble the base and lock 17 Assemble the grille 18 Check and Pack CONFID DENTIAL ...

Page 21: ...e pasted evenly and tightly Rubber rin tightly and screws must be fixed tightly tightly and screws must be fixed tightly Step 9 Rubber ring must be fixed tightly and screws mus Step 11 Rubber ring must be fixed tightly and screws mus Step 12 14 The test needs to meet the requirements Step 13 Passive radiator must be snap into place CONFID f water proof Remark ng must be fixed t be fixed tightly t ...

Page 22: ...sure all the location where need to be fixed by screw 2 After reassembly try to press one passive radiator and obs recover flat If yes it should be OK if you have no special se 3 Before test the set the glue should be held for 4 hours for d CONFID s s Failure Rate Part Number WT0185001010 WT0185001010 HZ0118005010 000070 02301 1 MF0064002010 450050 17901 HZ0085010010 EWA6HMMCH0010 EWA6HMMCH0010 EW...

Page 23: ... Power Signal Control Signal USB USB DD DDC Detect Logic SLG46140 GPIOGP IOs BATTT Detect Type A USB port Water Prove Micro USB port Water Prove 5 15 11 7V for amplifier D D upgrade Battery Charger SW DCDC DCDC boostboost TPS61088 with SW TPS61230 with SW TPS2546 Battery 3 7V 6000mAh AC adapptor 3 3V always on for SLG46140 USB 5V BQ24297BQ 24297 LDO 3 3V with SW ME6211 3 3V for DAC and OP LDO 3 3V...

Page 24: ...ѫᶯ IOᶯ ஷਝ CON100 J200 J102 CON101 J500 CON103 J201 ᶯ CON800 J601 J602 䭞ᶯ CON700 Speaker 哖 ݻ 仾 Microphone Battery MAIN BOARD I O BOARD BUTTON BOARD LED LIGHT BOARD SET WIRING DIAGRAM 6 ...

Page 25: ...2202 COR122 PIR12301 PIR12302 COR123 PIR12601 PIR12602 COR126 PIR12701 PIR12702 COR127 PIR12801 PIR12802 COR128 PIR12901 PIR12902 COR129 PIR13001 PIR13002 COR130 PIR13101 PIR13102 COR131 PIR13201 PIR13202 COR132 PIR13301 PIR13302 COR133 PIR13401 PIR13402 COR134 PIR13501 PIR13502 COR135 PIR13601 PIR13602 COR136 PIR13701 PIR13702 COR137 PIR13801 PIR13802 COR138 PIR13901 PIR13902 COR139 PIR14001 PIR1...

Page 26: ... COJ500 PIL50001 PIL50002 COL500 PIL50201 PIL50202 COL502 PIL50301 PIL50302 COL503 PIL50401 PIL50402 COL504 PIM100 PIM101 COM1 PIM200 PIM201 COM2 PIQ50001 PIQ50002 PIQ50003 COQ500 PIR50001 PIR50002 COR500 PIR50101 PIR50102 COR501 PIR50201 PIR50202 COR502 PIR50301 PIR50302 COR503 PIR50401 PIR50402 COR504 PIR50501 PIR50502 COR505 PIR50801 PIR50802 COR508 PIR50901 PIR50902 COR509 PIR51101 PIR51102 CO...

Page 27: ...IC32601 PIC32602 COC326 PIC32701 PIC32702 COC327 PIC32801 PIC32802 COC328 PIC32901 PIC32902 COC329 PIC33001 PIC33002 COC330 PIC33101 PIC33102 COC331 PIC33201 PIC33202 COC332 PIC33301 PIC33302 COC333 PIC33401 PIC33402 COC334 PIL30001 PIL30002 COL300 PIL30101 PIL30102 COL301 PIL30201 PIL30202 COL302 PIL30301 PIL30302 COL303 PIQ30001 PIQ30002 PIQ30003 PIQ30004 PIQ30005 PIQ30006 PIQ30007 PIQ30008 COQ3...

Page 28: ... PIQ20302 PIQ20303 COQ203 PIQ20401 PIQ20402 PIQ20403 COQ204 PIQ20501 PIQ20502 PIQ20503 COQ205 PIR20101 PIR20102 COR201 PIR20201 PIR20202 COR202 PIR20301 PIR20302 COR203 PIR20401 PIR20402 COR204 PIR20501 PIR20502 COR205 PIR20601 PIR20602 COR206 PIR20701 PIR20702 COR207 PIR20801 PIR20802 COR208 PIR20901 PIR20902 COR209 PIR21001 PIR21002 COR210 PIR21101 PIR21102 COR211 PIR21201 PIR21202 COR212 PIR213...

Page 29: ...X JBL Charge 3 I_O Board C 070 xxxx 10 15 2015 82nH L600 1 R601 0 1 R602 0 GND 25V C602 1000PF 25V C600 1000PF AGND SX603 NC SX600 NC AGND AGND AGND AGND 82nH L601 AGND SX601 0603 ESD 12V 3P SX604 NC GND GND GND GND SX602 NC 16V C601 100NF GND 16V C603 100NF SX606 NC SX607 NC GND SX605 0603 ESD 12V 3P L R GND 1 R600 0 OHM L6021000 100MHz L604 1000 100MHz Rev B to C Add R804 R805 R806 R807 R808 R80...

Page 30: ... OTHER PURPOSE EXCEPT THOSE SPECIFICALLY AUTHORIZED IN WRITING BY HARMAN INTERNATIONAL NAME Cannot open file M 02 Department 19 HCG_Engineering PCB Temp late Sch template Altium untitled bmp LED Board B 1 1 200 R800 200 R801 D800 LED1_Red 200 R802 GND 200 R803 200 R804 D805 LED6_White 200 R805 GND GND D802 LED3_White D801 LED2_White D804 LED5_White D803 LED4_White 1 2 3 4 5 6 7 8 9 10 0 CON800 0 5...

Page 31: ...CG_Engineering PCB Temp late Sch template Altium untitled bmp Key Board B 1 1 SX701 NC SX702 NC SX700 NC SX705 NC SX704 NC SX703 NC GND GND GND D702 Power_LED_White D705 LINK_LED_White 200 R702 200 R705 VCC_3 3V_IO 6 3V C700 10UF C701 0 1uF VCC_3 3V_IO GND D701 Power_LED_Blue 200 R701 1 2 SW700 BT 1 2 SW701 LINK 1 2 SW703 POWER 1 2 SW704 VOL 1 2 SW705 VOL 1 2 SW702 PHONE TP700 TP701 TP702 TP703 TP...

Page 32: ... 287 5 0 0 1 2 5 ...

Page 33: ... 287 5 0 2 2 5 ...

Page 34: ... 287 5 0 2 5 ...

Page 35: ... 287 5 0 KEY 2 5 ...

Page 36: ...16 MF0064002010 SEAL COVER BLK CHARGE3 GG 16 MF0064002020 SEAL COVER GRY CHARGE3 GG 16 MF0064002030 SEAL COVER RED CHARGE3 GG 16 MF0064002040 SEAL COVER BLUE CHARGE3 GG 16 MF0064002050 SEAL COVER TEAL CHARGE3 GG 15 EWF2016090100S FFC CABLE 10P L160MM CHARGE3 GG 14 GA0028027010 GASKET 28 18 0 16 CHARGE3 GG 13 HZ0118005010 BOTTOM COVER BLK CHARGE3 GG 13 HZ0118005020 BOTTOM COVER GRY CHARGE3 GG 13 HZ...

Page 37: ...E3 GG 23 16 MF0064002020 SEAL COVER GRY CHARGE3 GG 24 16 MF0064002030 SEAL COVER RED CHARGE3 GG 25 16 MF0064002040 SEAL COVER BLUE CHARGE3 GG 26 16 MF0064002050 SEAL COVER TEAL CHARGE3 GG 27 19 ZS0052002010 O RING D52 5 D2 0 CHARGE3 GG 28 18 20 22 900085 23601 IO assembly Black CHARGE 3 GG 29 18 20 22 900085 23602 IO assembly Red CHARGE 3 GG 30 18 20 22 900085 23603 IO assembly Grey CHARGE 3 GG 31...

Page 38: ...5005011300S GIFT BOX JBL Charge 3 GG EU GREY 63 805005011400S GIFT BOX JBL Charge 3 GG EU TEAL 64 805005011500S GIFT BOX JBL Charge 3 GG APAC BLK 65 805005011600S GIFT BOX JBL Charge 3 GG APAC BLUE 66 805005011700S GIFT BOX JBL Charge 3 GG APAC RED 67 805005011800S GIFT BOX JBL Charge 3 GG APAC GREY 68 805005011900S GIFT BOX JBL Charge 3 GG APAC TEAL g 69 805005012000S GIFT BOX JBL Charge 3 GG CHN...

Page 39: ...Revision List Version 1 0 Initial Release for JBL Charge 3 May 2016 10 ...