JBL DVD600, Service Manual

Page 1: ...10 BASIC TROUBLESHOOTING 14 ADVANCED TROUBLESHOOTING 17 BULLETIN JBL2003 09 18 BULLETIN JBL2003 10 21 TECH TIP JBLTT2003 02 22 DVD600 EXPLODED VIEW 23 EXPLODED MECHANICAL PARTS LIST 24 EXPOSE SERVICE POWER SUPPLY 25 DVD600 POWER SUPPLY 26 BLOCK DIAGRAM 33 ELECTRICAL PARTS LIST 36 PACKING ACCESSORIES 47 DVD600 PCB DRAWINGS 48 DVD600 SCHEMATICS 55 JBL Consumer Products 250 Crossways Park Dr Woodbury...

Page 2: ... Laser beams may damage the eyes Absolutely never permit laser beams to enter the eyes Also NEVER switch ON the power to the laser output part lens etc of the pick up if it is damaged 5 Cleaning the lens surface If there is dust on the lens surface the dust should be cleaned away by using an air bush such as used for camera lens The lens is held by a delicate spring When cleaning the lens surface ...

Page 3: ...cing a component part first disconnect the power supply lead wire from the unit 2 All equipment measuring instruments and tools must be grounded 3 The workbench should be covered with a conductive sheet and grounded When removing the laser pick up from its conductive bag do not place the pick up on the bag This is because there is the possibility of damage by static electricity 4 To prevent AC lea...

Page 4: ...ly 3 Use only a grounded tip soldering iron to solder or unsolder ESD devices 4 Use only an anti static solder removal device Some solder removal devices not classified as anti static can generate electrical charges sufficient to damage ESD devices 5 Do not use freon propelled chemicals These can generate electrical charges sufficient to damage ESD devices 6 Do not remove a replacement ESD device ...

Page 5: ... 90dB THD 0 0035 Signal to Noise Ratio 100 dB Wow and Flutter below measurable limits General Unit Power Consumption 25W Unit Dimensions Width 17 3 inches 440mm Height 5 1 inches 130mm Depth 16 9 inches 420mm Unit Weight 14 4 lb 7 6kg Depth measurement includes knobs and buttons Height measurement includes feet and chassis All features and specifications are subject to change without notice This p...

Page 6: ...l of the tracks on one CD or all of the chapters on one DVD in a random order selected by the DVD600 The DVD600 does not randomly play selections from all five discs inserted in its tray since this might result in the odd experience of alternating among audio tracks and disjointed video selections Simply press the Random Button once to start random play and press it again to return to standard pla...

Page 7: ...ll stop but as long as the tray is not opened or the disc changed DVD playback will continue from the same point on the disc when the Play button is pressed again Resume will also work if the unit was turned off To stop a disc and have play start from the beginning press the button twice Pause Press to momentarily pause playback To resume playback press the button again or press the Play Button If...

Page 8: ... the Stop button has been pressed once to put the unit in the Resume mode Playback Mode Lights to show the cur rent playback mode Lights when a disc is playing in the Normal mode Lights when the disc is in the Fast Search Forward mode For DVDs when both triangles glow steadily the disc plays at 2x normal speed When the right triangle is flashing the disc plays at 4x normal speed When the left tria...

Page 9: ...ble product to this jack This will enable the remote control to operate even when the front panel Remote Sensor is blocked This jack may also be used with compatible IR remote control based automation systems AC Power Cord Connect this plug to an AC outlet If the outlet is controlled by a switch make certain that it is in the ON position 14D 14D DVD600 Rear Panel Connections Manufactured under lic...

Page 10: ...t all for a given device In order to go to the page for a particular device such as the DVD600 you will need to press the Input Selector button for that device DVD in this case located in a grouping just below the power buttons The remote will then function as if it were dedicated to the DVD600 If you would like to make an adjustment that affects the DCR600 receiver such as turning the volume up o...

Page 11: ...ch will cause the remote to operate only that video device You may find it convenient to connect your VCR to the Video 1 input since it is the only video source that also features outputs for recording Press the Main Button h to return the remote to con trol of the DCR600 receiver m Video 2 Input Selector TV Pressing this button will perform three actions 1 If the DCR600 is not turned on it will p...

Page 12: ...y pressing the Set Button and then using the Buttons y to change the setting Press the Set Button again to complete the process This button is also used when viewing a menu display from a DVD disc Press it to return to the previous menu screen Numeric Keys These buttons serve as a ten button numeric keypad to enter tuner preset positions They are also used with the DVD600 to enter data for sequent...

Page 13: ...er R Search x 2 R Search x 4 R Search x 8 R Search x 16 Once you have selected the desired speed release the button and the disc will continue to search at fast speed To resume normal playback press the Play Button When a tape deck or VCR has been selected this button rewinds the tape Play Button Press to begin playback when the DVD600 has been selected If the disc tray drawer is open it will auto...

Page 14: ...aneously for more than 3 seconds The Information Display W will light and a test pattern will appear on your TV Press Power On b to proceed 7D 5D SYMPTOM PROBABLE CAUSE SOLUTION DCR600 does not function when Main No AC Power Make certain AC power cord is plugged into Power Switch is pushed a live outlet Check to see whether outlet is switch controlled DVD600 does not turn on Main Power Switch turn...

Page 15: ...t in Dolby Digital or DTS mode make sure it is configured so that the center speaker is enabled In Dolby Digital or DTS modes make sure the DCR600 is configured so that the surround speakers are enabled Check all wires and connections between the DCR600 and speakers Make sure all wires are connected Make sure none of the speaker wires are frayed cut or punctured System plays at low volume but Spea...

Page 16: ...rtifact of DVD playback for pictures Fast Forward or Reverse Play to jump or show some distortion during rapid play Some remote buttons do not operate Function not available for this disc Some discs do not include all DVD features during DVD play The menu is in a foreign language Incorrect menu language Change menu language selection X symbol appears Requested function not available at Certain fun...

Page 17: ...ng soldering 6 Test screen color bar initial screen stop screen Vendor Logo screen l Test screen All data but Logo screen is taken care by SDRAM à Also you can easily check with using 2keys on Front Panel Already issue data regarding these two keys l Also this mode is used for RESET as initial default value regarding Set up menu which is in EEPROM M24C02 l Set up menu Reset OSD user Menu à user se...

Page 18: ...VD600 Loader Module Removal 1 With the unit plugged in turn the unit ON Eject the tray by pressing the Open Close button 2 The gray front faceplate should be removed from the tray This is accomplished by holding the main part of the tray firmly and pulling UP on the front faceplate detach it and set aside Retract the tray back into the unit by pressing the Open Close button again Turn unit OFF and...

Page 19: ...ach the black grounding screw Replace the entire 5 disc CD mechanism back into the unit and fasten with the 4 plated Phillips screws Assure no cables are binding or pinched Figure 2 Flex Cables Required for Replacing New DVD600 Loader 2 Connect mechanism to power supply with 10 wire FCC CABLE part 55174870 Figure 5 19 ...

Page 20: ... To Main PCB using 12 wire FCC CABLE part 55174860 Figure 6 The data bus connector of Main B D 4 Replace molex connector and replace any cable ties that were cut IV Reassemble and test the unit replace front faceplate and top cover 20 DVD600 ...

Page 21: ...lues they must be tested Procedure 1 Remove the top cover 2 Disconnect the three ribbon connectors that connect the 5 disc main assembly to the decoder PCB 2 and power supply 1 3 Remove the 4 screws that hold the 5 disc main assembly down to the bottom panel 4 Pull the chassis slightly up in the rear and pull the entire assembly out the back 5 To access the power supply remove the six plated screw...

Page 22: ...to open the tray manually 1 Remove the top cover 2 Remove the 4 screws holding the plastic chassis to the bottom 3 Pull the cables from the plastic chassis 4 Pull connectors in back of the front escutcheon 5 Remove the 2 screws on bottom front holding the front metal chassis to the bottom cover 6 Tilt entire front panel and chassis up in back down in front 7 Reach under mechanism find hole for gea...

Page 23: ...23 ...

Page 24: ...E MECHA L 1 25 J60200007200 FRAME MECHA R 1 26 4KTDCD5D002A ASS Y CDM5E 1 27 J60300045000 BKT MECHA RIGHT 1 28 J60300045200 BKT MECHA LEFT 1 29 J60300044000 BKT MECHA MID 1 30 J60110004500 PANEL REAR DVD600 1 31 J65100000100 BUSHING AC CORD 1 32 J43730100100 CORD POWER UL SPT2 1 33 J94100008000 SHIELD FORM 3 34 J94100006000 SHIELD FORM 6 35 J67300013000 SPONG CUSHION 1 36 J44303000200 RCA JACK 3P ...

Page 25: ...Pull connectors in back of the front escutcheon 5 Remove the 2 screws on bottom front holding the front metal chassis to the bottom cover 6 Tilt entire front panel and chassis up in back down in front 7 Reach under mechanism find hole for gear set 8 Turn gears to open the drawer 9 Remove front door 10 Pull entire plastic chassis up in back and out of the unit 11 Power supply is now exposed DVD600 ...

Page 26: ...DVD600 26 ...

Page 27: ... level The parts list and schematic supplied for reference purposes only may contain some part numbers that are not valid or No Longer Available Descriptions and Reference Designators when included should aid technicians in part substitution If necessary call the Parts department at 1 516 496 3400 ext 6553 for assistance DVD600 27 ...

Page 28: ...DVD600 28 ...

Page 29: ...DVD600 29 ...

Page 30: ...DVD600 30 ...

Page 31: ...DVD600 31 ...

Page 32: ...DVD600 32 ...

Page 33: ...BLK_FIVE_JBL KLH sch 1 Mon Feb 18 14 04 14 2002 DVD600 33 ...

Page 34: ...34 ...

Page 35: ...DVD600 35 ...

Page 36: ...V D 1 000 CM214 J3515100270X CC CHIP 10PF 50V D 1 000 CM215 J3515100270X CC CHIP 10PF 50V D 1 000 CN203 J4422402123X FPC ST 1 0 21P 1 000 CN208 J4422501327X FPC ANG 1 0 13P 1 000 CP202 J4422401523X FPC ST 1 0 15P 1 000 CP207 J4422411220X FPC ST 1 25 12P 1 000 CP802 J4425031040X CNT SMD 10P 2 0 1 000 C206 J3515100270X CC CHIP 10PF 50V D 1 000 C211 J3525104540X CC CHIP 0 1U 25V Z 1 000 C213 J3525104...

Page 37: ...J3515200270X CC CHIP 20P 50V 1 000 C301 J3515100270X CC CHIP 10PF 50V D 1 000 C312 J3515471170X C CHIP 2012SL 470P 1 000 C332 J3525104540X CC CHIP 0 1U 25V Z 1 000 C333 J3525104540X CC CHIP 0 1U 25V Z 1 000 C334 J3525104540X CC CHIP 0 1U 25V Z 1 000 C335 J3525104540X CC CHIP 0 1U 25V Z 1 000 C336 J3470022036X CE 22U 16V M 5 5 2 1 000 C337 J3525104540X CC CHIP 0 1U 25V Z 1 000 C338 J3525104540X CC ...

Page 38: ... CC CHIP 20P 50V 1 000 C440 J3470010106X CE 100UF 16V 1 000 C441 J3525104540X CC CHIP 0 1U 25V Z 1 000 C503 J3515150270X CC CHIP 15P 50V 1 000 C507 J3515100270X CC CHIP 10PF 50V D 1 000 C508 J3515100270X CC CHIP 10PF 50V D 1 000 C509 J3515100270X CC CHIP 10PF 50V D 1 000 C510 J3515100270X CC CHIP 10PF 50V D 1 000 C511 J3515100270X CC CHIP 10PF 50V D 1 000 C512 J3515100270X CC CHIP 10PF 50V D 1 000...

Page 39: ... 1 000 L405 J2611082921X COIL CHIP 8 2UH 1 000 L406 J2611082921X COIL CHIP 8 2UH 1 000 L407 J2611082921X COIL CHIP 8 2UH 1 000 L408 J2611082921X COIL CHIP 8 2UH 1 000 L409 J2611082921X COIL CHIP 8 2UH 1 000 L410 J2611082921X COIL CHIP 8 2UH 1 000 L411 J2611082921X COIL CHIP 8 2UH 1 000 L412 J2611082921X COIL CHIP 8 2UH 1 000 L413 J2611082921X COIL CHIP 8 2UH 1 000 L414 J2611082921X COIL CHIP 8 2UH...

Page 40: ...2T04 1 000 RM229 J2631320105X FCM2012H 102T04 1 000 RM230 J2631320105X FCM2012H 102T04 1 000 RM232 J3024103120X RES CHIP 10K 1 10W 1 000 RX06 J3024000120X RES 0 OHM 1 10W J 1 000 RX08 J3024103120X RES CHIP 10K 1 10W 1 000 R201 J3024182120X RES CHIP 1K8 1 10W 1 000 R202 J3024182120X RES CHIP 1K8 1 10W 1 000 R203 J3024103120X RES CHIP 10K 1 10W 1 000 R205 J3024103120X RES CHIP 10K 1 10W 1 000 R206 J...

Page 41: ...M3216V 2K 1 000 R333 J2631320125X FCM2012H 202T02 1 000 R334 J2631320125X FCM2012H 202T02 1 000 R335 J2631320015X FCM2012K 202T02 1 000 R345 J3024000120X RES 0 OHM 1 10W J 1 000 R346 J3024000120X RES 0 OHM 1 10W J 1 000 R348 J3024473120X RES CHIP 47K 1 10W 1 000 R349 J2631320065X FCM2012V 221T07 1 000 R350 J3024470120X RES CHIP 47 1 10W 1 000 R351 J2631320065X FCM2012V 221T07 1 000 R352 J302447012...

Page 42: ... RES CHIP 620 1 10W 2012 1 000 R477 J3024391120X R CHIP 390 2012J 1 000 R478 J3024391120X R CHIP 390 2012J 1 000 R479 J3024391120X R CHIP 390 2012J 1 000 R480 J3024104120X RES CHIP 100K 1 10 1 000 R481 J3024102120X RES CHIP 1K 1 10W 1 000 R484 J3024470120X RES CHIP 47 1 10W 1 000 R485 J3024470120X RES CHIP 47 1 10W 1 000 R486 J3024470120X RES CHIP 47 1 10W 1 000 R487 J3024470120X RES CHIP 47 1 10W...

Page 43: ...01 J2350220010X VFD HNV 11SM07 1 000 IC901 J2132314042X IC CPU CXP82316 534Q QFP80 1 000 IC902 J2112505034X IC KIA7042P 4V2 1 000 OP901 J2123239002X IC PHOTOCOUPLER PC 17T1DB 1 000 RM901 J2411320024X REOTE RPM6938 1 000 X901 J3911030000X RESON ZTT10MHZ CQ 1 000 C901 J3470947030X CE 47U 16V 1 000 C906 J3470910110X CE 100UF 6 3V 1 000 C909 J3470910970X CE 1U 50V M SS 5 7 1 000 C915 J3470947030X CE 4...

Page 44: ...2 1 10W J 1 000 R924 J3024333120X RES CHIP 33K 1 10W 1 000 R926 J3024473120X RES CHIP 47K 1 10W 1 000 R927 J3024223120X RES CHIP 22K 1 10W 1 000 R931 J3024242120X RES CHIP 2K4 1 10 J 1 000 R932 J3024682120X RES CHIP 6K8 1 10W 1 000 R933 J3024822120X R CHIP 8K2 1 10W J 1 000 R934 J3024333120X RES CHIP 33K 1 10W 1 000 R938 J3024103120X RES CHIP 10K 1 10W 1 000 R939 J3024103120X RES CHIP 10K 1 10W 1 ...

Page 45: ...1270X CC CHIP 100P 50V J 1 000 C861 J3515101270X CC CHIP 100P 50V J 1 000 C862 J3515101270X CC CHIP 100P 50V J 1 000 C863 J3515150270X CC CHIP 15P 50V 1 000 C864 J3515150270X CC CHIP 15P 50V 1 000 D801 J2244010104X DIODE CHIP 1SS355 1 000 D802 J2242451514X D CHIP ZNR5V1B0 2W 1 000 D803 J2242451514X D CHIP ZNR5V1B0 2W 1 000 D804 J2242468514X D ZENER 0 2W 6 8V 1 000 D805 J2242468514X D ZENER 0 2W 6 ...

Page 46: ...R 1 10 J 1 000 R836 J3024100120X R CHIP 10 2012J 1 000 R837 J3024100120X R CHIP 10 2012J 1 000 R838 J30245621175 RES 562R 1 10 1 F 1 000 R839 J30246651175 RES 665R 1 10 1 F 1 000 R840 J30243921175 RES 392R 1 10 1 F 1 000 R841 J3024342175X RES 3K4 1 10 1 F 1 000 R842 J30245621175 RES 562R 1 10 1 F 1 000 R843 J30241652175 RES CHIP 1K65 1 F 1 000 R844 J30248451175 RES 845R 1 10 1 F 1 000 R845 J302439...

Page 47: ... LOGI 1 000 L001 20265120NR LF 39U0H 10 130MI0 OHM 1 5A 1 000 PI001 20586840NR D PHOTO RPI 574 1 000 PI002 20586840NR D PHOTO RPI 574 1 000 PI003 20586840NR D PHOTO RPI 574 1 000 PI004 20556130NR D PHOTO GP2S28 20MI0A 1 000 P003 20504010XX CONN 2 0MM 6 MA ST NAT JST B6B PH K 0 0 1 000 P004 20713210XX WCL 150 05 05 UL2468 RIBBON 26 150MM NON 1 000 P027 20713500NR WCASSY 06187F 06 180MM UL20080 RIBB...

Page 48: ...DVD600 48 ...

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Page 54: ...DVD600 54 ...

Page 55: ...OUT_JBL_MP 00 sch 1 Mon Feb 18 14 09 26 2002 DVD600 55 ...

Page 56: ...VOUT_JBL_MP 00 sch 1 Mon Feb 18 14 09 26 2002 DVD600 56 ...

Page 57: ...DVD600 57 ...

Page 58: ...st1_videout_JBL_MP 01 sch 1 Mon Feb 18 14 08 23 2002 DVD600 58 ...

Page 59: ...st1_videout_JBL_MP 01 sch 1 Mon Feb 18 14 08 23 2002 DVD600 59 ...

Page 60: ...DVD600 60 ...

Page 61: ...miscs_JBL_MP 00 sch 1 Mon Feb 18 14 07 22 2002 DVD600 61 ...

Page 62: ...miscs_JBL_MP 00 sch 1 Mon Feb 18 14 07 22 2002 DVD600 62 ...

Page 63: ...DVD600 63 ...

Page 64: ...memory_JBL MP 00 sch 1 Mon Feb 18 14 06 32 2002 DVD600 64 ...

Page 65: ...memory_JBL MP 00 sch 1 Mon Feb 18 14 06 32 2002 DVD600 65 ...

Page 66: ...DVD600 66 ...

Page 67: ...main_JBL_MP 00 sch 1 Mon Feb 18 14 05 34 2002 DVD600 67 ...

Page 68: ...main_JBL_MP 00 sch 1 Mon Feb 18 14 05 34 2002 68 ...

Page 69: ...DVD600 69 ...

Page 70: ...front JBL MP 01 sch 1 Mon Feb 18 14 04 55 2002 DVD600 70 ...

Page 71: ...front JBL MP 01 sch 1 Mon Feb 18 14 04 55 2002 DVD600 71 ...

Page 72: ...DVD600 72 ...

Page 73: ...c 5920p_mecha_ftms_01 sch 1 Fri Feb 22 15 19 13 2002 DVD600 73 ...