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 01 - Machine

 03 - Safety

 24 - Risk Assessment

01 - 12

9813/8850-1

01 - 12

24 - Risk Assessment
Introduction

It is the responsibility of the competent people that

plan the work and operate the machine to make a

judgement about the safe use of the machine, they

must take into account the specific application and

conditions of use at the time.

It is essential that a risk assessment of the work to be

done is completed and that the operator obeys any

safety precautions that the assessment identifies.

If you are unsure of the suitability of the machine for

a specific task, contact your JCB dealer who will be

pleased to advise you.

The  following  considerations  are  intended  as

suggestions of some of the factors to be taken into

account  when  a  risk  assessment  is  made.  Other

factors may need to be considered.

A good risk assessment depends on the training and

experience of the operator. Do not put your life or the

lives of others at risk.

Personnel

Are  all  persons  who  will  take  part  in  the

operation sufficiently trained, experienced and

competent? Are they fit and sufficiently rested?

A sick or tired operator is a dangerous operator.

Is  supervision  needed?  Is  the  supervisor

sufficiently trained and experienced?

As  well  as  the  machine  operator,  are  any

assistants or lookouts needed?

The Machine

Is it in good working order?

Have any reported defects been corrected?

Have the daily checks been carried out?

Are the tyres still  at the  correct  pressure and

in good condition and is there sufficient fuel to

complete the job (if applicable)?

The Load

How heavy is it? Is it within the capabilities of

the machine?

How bulky is it? The greater the surface area,

the more affected it will be by wind speeds.

Is  it  an  awkward  shape?  How  is  the  weight

distributed? Uneven loads are more difficult to

handle.

Is there a possibility of the load shifting while

being moved?

Loading/Unloading Area

Is it level? Any slope of more than 2.5% (1 in

40) must be carefully considered.

Is more than one direction of approach to the

load  possible?  Approaching  across  the  slope

must be avoided, if possible.

Is the ground solid? Will it support the weight of

the machine when loaded?

How  rough  is  the  ground?  Are  there  any

sharp projections which could cause damage,

particularly to the tyres?

Are there any obstacles or hazards in the area,

for  example,  debris,  excavations,  manhole

covers, power lines?

Is the space sufficient for safe manoeuvring?

Are any other machines or persons likely to be

in or to enter the area while operations are in

progress?

The Route to be Travelled

How solid is the ground, will it provide sufficient

traction and braking? Soft ground will affect the

stability of the machine and this must be taken

into account.

How  steep  are  any  slopes,  up/down/across?

A  cross  slope  is  particularly  hazardous,  is  it

possible to detour to avoid them?

Weather

How windy is it? High wind will adversely affect

the stability of a loaded machine, particularly if

the load is bulky.

Is  it  raining  or  is  rain  likely?  The  ground  that

was  solid  and  smooth  when  dry  will  become

uneven and slippery when wet, and it will not

give the same conditions for traction, steering

or braking.

Summary of Contents for 1T-1 High Tip

Page 1: ...ine without first studying the Operator s Manual You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB dealer to explain i...

Page 2: ...9813 8850 1 Notes Find manuals at https best manuals com...

Page 3: ...ANUAL Volume 1 1T 1 High Tip EN 9813 8850 SERVICE MANUAL Volume 2 1T 1 High Tip EN 9813 8850 SERVICE MANUAL Volume 3 1T 1 High Tip EN 9813 8850 SERVICE MANUAL Volume 4 1T 1 High Tip EN 9813 8850 Find...

Page 4: ...Notes 9813 8850 1 Find manuals at https best manuals com...

Page 5: ...ety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 11 01 03 24 Risk Assessment 01 12 01 03 27 Maintenance Positions 01 13 01 06 About this Manual 01 06 03 Model and Serial Number 01 1...

Page 6: ...9813 8850 1 2018 07 16 Acronyms Glossary PIL Parts Identification List ROPS Roll Over Protective Structure Find manuals at https best manuals com...

Page 7: ...y Yours and Others 01 3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 11 01 03 24 Risk Assessme...

Page 8: ...Notes 01 2 9813 8850 1 01 2 Find manuals at https best manuals com...

Page 9: ...ial hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to the warnings All the...

Page 10: ...dous situation which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury The si...

Page 11: ...e of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile Ph...

Page 12: ...lic Pressure Hydraulic fluid at system pressure can injure you Before connecting or removing any hydraulic hose residual hydraulic pressure trapped in the service hose line must be vented Make sure th...

Page 13: ...composition e g charring is found refer to the next paragraph for safety instructions Do not touch component or surrounding area Used fluoroelastomeric components subjected to temperatures greater tha...

Page 14: ...ses Machine exhaust gases can harm and possibly kill you or bystanders if they are inhaled Do not operate the machine in closed spaces without making sure there is good ventilation If possible install...

Page 15: ...ur lights to improve visibility Keep the road lights windows mirrors and cameras clean when fitted Do not operate the machine if you cannot see clearly Modification of the machine s configuration by t...

Page 16: ...ating Safety 01 10 9813 8850 1 01 10 has passed Do not attempt to mount or enter the machine If the machine is struck by lightning do not use the machine until it has been checked for damage and malfu...

Page 17: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Page 18: ...nd is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The greater the surface area the more affected it wi...

Page 19: ...unless a prop is installed Make the machine safe before you start a maintenance procedure If you tip or raise the dumper body to get access for maintenance you must install the maintenance strut on t...

Page 20: ...achine 03 Safety 27 Maintenance Positions 01 14 9813 8850 1 01 14 4 Carefully lower the dumper body until the weight is supported on the maintenance strut Figure 3 A A Maintenance strut installed posi...

Page 21: ...owed on the underside of the dumper body when not in use secured in position by a pin and R clip Refer to Figure 4 Figure 4 A Maintenance strut stowage position B Pin C R clip 1 Fully tip the dumper b...

Page 22: ...01 Machine 03 Safety 27 Maintenance Positions 01 16 9813 8850 1 01 16 Figure 5 A Maintenance strut installed position...

Page 23: ...on solid level ground To prevent anyone starting the engine remove the ignition key Disconnect the battery by means of the battery isolator if installed when you are not using electrical power If you...

Page 24: ...01 Machine 06 About this Manual 01 18 9813 8850 1 01 18 06 About this Manual Contents Page No 01 06 03 Model and Serial Number 01 19 01 06 06 Using the Manual 01 20...

Page 25: ...his Manual 03 Model and Serial Number 01 19 9813 8850 1 01 19 03 Model and Serial Number Introduction This manual provides information for the following model s in the JCB machine range Model From To...

Page 26: ...information is for which variant Make sure you use the correct information Diagnostics Information in this manual can help you diagnose machine faults Before attempting to diagnose possible faults ch...

Page 27: ...01 Machine 09 Description 01 21 9813 8850 1 01 21 09 Description Contents Page No 01 09 12 Main Component Locations 01 23 01 09 15 Service Point Locations 01 25...

Page 28: ...Notes 01 22 9813 8850 1 01 22...

Page 29: ...01 Machine 09 Description 12 Main Component Locations 01 23 9813 8850 1 01 23 12 Main Component Locations Introduction Figure 6 A ROPS Roll Over Protective Structure B Hand rails...

Page 30: ...01 Machine 09 Description 12 Main Component Locations 01 24 9813 8850 1 01 24 C Tyres Wheels D Steps E Head lights F Dumper body G Beacon H Engine J Mirrors K Worklights...

Page 31: ...ocations Introduction Figure 7 A Fuel tank filler cap B Coolant expansion bottle C Radiator cap D Main fuel filter E Hydraulic tank filler cap F Battery isolator G Primary fuse box H Battery J Air fil...

Page 32: ...01 Machine 09 Description 15 Service Point Locations 01 26 9813 8850 1 01 26 Figure 8 A A Relays Figure 9 A B A Engine oil filter B Drain plug...

Page 33: ...01 Machine 33 Cleaning 01 27 9813 8850 1 01 27 33 Cleaning Contents Page No 01 33 00 General 01 29...

Page 34: ...Notes 01 28 9813 8850 1 01 28...

Page 35: ...ender the machine inoperable Remove dirt using a brush or damp cloth Clean the product with water and or steam Do not let mud debris etc to collect on the product Before you do any service procedures...

Page 36: ...aim the water jet directly at bearings oil seals or the engine air induction system Use a low pressure water jet and brush to remove dried mud or dirt Use a pressure washer to remove soft dirt and oi...

Page 37: ...t Arm 06 12 00 General 06 17 06 27 Transportation Lock 06 27 15 Articulated Joint 06 23 06 30 Pivot Pins 06 30 00 General 06 25 06 33 Articulated Joint 06 33 00 General 06 29 06 33 21 Bearing 06 33 06...

Page 38: ...9813 8850 1 2018 06 19 Acronyms Glossary FOPS Falling Object Protective Structure PIN Product Identification Number ROPS Roll Over Protective Structure...

Page 39: ...06 Body and Framework 00 Body and Framework 06 1 9813 8850 1 06 1 00 Body and Framework Contents Page No 06 00 00 General 06 3...

Page 40: ...Notes 06 2 9813 8850 1 06 2...

Page 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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