jcb 2CX, Service Manual

Page 1: ...opying or otherwise without prior permission from JCB SERVICE World Class Customer Support S2 eng Publication No Issued by JCB Technical Publications JCB Service World Parts Centre Beamhurst Uttoxeter...

Page 2: ...ine K Service Manual 2CX 2DX 210 212 VARIANTS Backhoe Loader From M c No 657001 TO 763230 481196 Onwards PUBLISHED BY THE TECHNICAL PUBLICATIONS DEPARTMENT OF JCB SERVICE WORLD PARTS CENTRE CHEADLE RO...

Page 3: ...machine The remaining sections are alphabetically coded and deal with Dismantling Overhaul etc of specific components for example A Attachments B Body Framework etc The page numbering in each alphabet...

Page 4: ...Machine Identification Number 1 1 Typical Engine Identification Number 1 1 Unit Identification 1 2 Torque Settings 2 1 Service Tools Numerical List 3 1 Service Tools Electrics 4 1 Hydraulics 4 2 Trans...

Page 5: ...The machine and engine serial numbers can help identify exactly the type of equipment you have Typical Machine Identification Number SLP 2DX T S R E 123456 A B C C D D E E F F G G A World Manufacturer...

Page 6: ...n a plate mounted to the front face of the axle as shown below The front axle serial number is stamped on a plate mounted to the rear face of the axle as shown below Section 1 General Information 9803...

Page 7: ...3 175 3 4 19 0 11 8 407 41 5 300 7 8 22 2 15 16 650 66 3 480 1 25 4 11 2 970 99 0 715 11 4 31 7 17 8 1940 198 0 1430 11 2 38 1 21 4 3390 345 0 2500 Metric Grade 8 8 Bolts Bolt Size Hexagon A F Torque...

Page 8: ...892 00302 Flow Test Adapter 4 7 892 00304 Flow Test Adapter 4 7 892 00334 Ram Seal Fitting Tool 4 6 892 00347 Gauge Connector 4 4 892 00706 Test Probe 4 5 892 00812 Drive Coupling Spanner 4 7 892 008...

Page 9: ...long 4 8 993 59404 Mainshaft Adapter short 4 8 993 59405 Ouput Yoke Adapter Plate 4 8 993 59406 Setting Yoke Support Pillars 4 8 Replacement items for kit no 993 68100 993 68101 Slide Hammer 4 2A 993...

Page 10: ...female socket 715 04300 JCB part number 992 12300 240V Static Oven available with 2 or 6 cartridge capacity required to pre heat adhesive prior to use No plug supplied Note 110V models available upon...

Page 11: ...number 992 12800 Wire Starter used to access braided cutting wire below through original polyurethane seal JCB part number 892 00848 L Blades 25 mm 1 in cut replacement blades for cut out knife above...

Page 12: ...for smoothing sealants also used to re install glass in rubber glazing because metal tools will chip the glass edge JCB part number 892 00847 Service Tools cont d Section B Body Framework 4 3 Section...

Page 13: ...892 00253 Pressure Test Kit 892 00201 Replacement Gauge 0 20 bar 0 300 lbf in2 892 00202 Replacement Gauge 0 40 bar 0 600 lbf in2 892 00203 Replacement Gauge 0 400 bar 0 6000 lbf in2 892 00254 Replace...

Page 14: ...asher 6 992 01003 Plug 7 992 10200 Body for Hamworthy A R V 8 892 00153 Test Block Excavator A R V 4 5 Section 1 General Information 9803 7110 Section 1 4 5 Issue 4 S193850 S220840 S230730 S188140 Ser...

Page 15: ...ug 892 00055 1 4 in BSP 892 00056 3 8 in BSP 892 00057 1 2 in BSP 892 00059 3 4 in BSP 892 00060 1 in BSP 4 6 Section 1 General Information 9803 7110 Section 1 4 6 Issue 4 Service Tools cont d Section...

Page 16: ...Diameter 892 01019 For 50 mm Rod Diameter 892 01020 For 50 mm Rod Diameter slew ram 892 01021 For 60 mm Rod Diameter 892 01022 For 60 mm Rod Diameter slew ram 892 01023 For 65 mm Rod Diameter 892 010...

Page 17: ...or 4WD output coupling on Syncro Shuttle 4 7 Section 1 General Information 9803 7110 Section 1 4 7 Issue 2 Service Tools cont d Section F Transmission 892 00179 Bearing Press use with appropriate adap...

Page 18: ...Base Plate 993 59402 Setting Yoke 993 59403 Mainshaft Adapter long 993 59404 Mainshaft Adapter short 993 59405 Ouput Yoke Adapter Plate 993 59406 Setting Yoke Support Pillars 992 07609 Adapter Steer D...

Page 19: ...Service Tools cont d Section K Engine 892 00041 De glazing Tool for Cylinder Bores to assist bedding in of new piston rings Note For other engine tools refer to the Engine Service Manual S192390 892...

Page 20: ...reads larger than 50mm dia 4101 0451 Activator A cleaning primer which speeds the curing rate 4104 0251 150ml of anaerobic products 4104 0253 1 litre Cleaner Degreaser For degreasing components prior...

Page 21: ...Contents Page No Safety Notices 1 1 General Safety 2 1 Operating Safety 3 1 Maintenance Safety 4 1 Safety Decals 5 1 1 1 Care Safety 9803 7110 1 1 Issue 1 Section 2 Section 2...

Page 22: ...e that the operator or others could be killed or seriously injured INT 1 2 1 WARNING Denotes a hazard exists If proper precautions are not taken the operator or others could be killed or seriously inj...

Page 23: ...RNING Care and Alertness All the time you are working with or on the machine take care and stay alert Always be careful Always be alert for hazards INT 1 3 5 WARNING Clothing You can be injured if you...

Page 24: ...G ROPS FOPS Structure The machine is fitted with a Roll Over Protection Structure ROPS and a Falling Objects Protection Structure FOPS You could be killed or seriously injured if you operate the machi...

Page 25: ...fuel in storage tanks the petrol will rise to the top and form flammable vapours INT 3 1 6 WARNING Battery A battery with frozen electrolyte can explode if it is used or charged Do not use a machine w...

Page 26: ...NT 3 2 9 WARNING Fires If your machine is equipped with a fire extinguisher make sure it is checked regularly Keep it in the operator s cab until you need to use it Do not use water to put out a machi...

Page 27: ...period Do not weld near the affected area during the drying period Take the same precautions as for oil to keep Waxoyl off your skin Do not breathe the fumes Apply in a well ventilated area 5 3 1 9 W...

Page 28: ...damaged decals The decals and their attachment points are shown on the following page Each decal has a part number printed on it use this number to order a new decal from your JCB dealer WARNING If yo...

Page 29: ...5 2 Safety Decals cont d 2CX Section 2 Care Safety 9803 7110 Section 2 5 2 Issue 3 S198220...

Page 30: ...5 3 Safety Decals cont d 210S Section 2 Care Safety 9803 7110 Section 2 5 3 Issue 1 187740 1...

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