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 01 - Machine

 03 - Safety

 18 - Operating Safety

01 - 9

9813/6100-4

01 - 9

Electrical Power Cables

You could be electrocuted or badly burned if you get

the machine or its attachments too close to electrical

power cables.
You are strongly advised to make sure that the safety

arrangements  on  site  comply  with  the  local  laws

and regulations concerning work near electric power

lines.
Before you start using the machine, check with your

electricity  supplier  if  there  are  any  buried  power

cables on the site.
There is a minimum clearance required for working

beneath  overhead  power  cables.  You  must  obtain

details from your local electricity supplier.

Working Platform

Using  the  machine  as  a  working  platform  is

hazardous. You can fall off and be killed or injured.

Never  use  the  machine  as  a  working  platform

unless  with  approved  man-basket  or  man-crate  (if

applicable).

Machine Safety

Stop  work  at  once  if  a  fault  develops.  Abnormal

sounds and smells can be signs of trouble. Examine

and repair before resuming work.

Hot Components

Touching hot surfaces can burn skin. The engine and

machine components will be hot after the unit has

been running. Allow the engine and components to

cool before servicing the unit.

Travelling at High Speeds

Travelling  at  high  speeds  can  cause  accidents.

Always  travel  at  a  safe  speed  to  suit  working

conditions.

Hillsides

Operating  the  machine  on  hillsides  can  be

dangerous if the correct precautions are not taken.

Ground conditions can be changed by rain, snow, ice

etc. Check the site carefully. When applicable, keep

all attachments low to the ground.

Visibility

Accidents can be caused by working in poor visibility.

Use your lights to improve visibility. Keep the road

lights, windows and mirrors clean.
Do not operate the machine if you cannot see clearly.
Modification  of  the  machine's  configuration  by  the

user  (e.g.  the  fitting  of  large  and  non-approved

attachments)  may  result  in  a  restriction  of  the

machine visibility.

Hands and Feet

Keep your hands and feet inside the machine.
When using the machine, keep your hands and feet

clear  of  moving  parts.  Keep  your  hands  and  feet

within the operator compartment while the vehicle is

in motion.

Controls

You  or  others  can  be  killed  or  seriously  injured

if  you  operate  the  control  levers  from  outside  the

machine. Operate the control levers only when you

are correctly seated.

Passengers

Passengers  in  or  on  the  machine  can  cause

accidents. Do not carry passengers.

Fires

If your machine is equipped with a fire extinguisher,

make  sure  it  is  checked  regularly.  Keep  it  in  the

correct machine location until you need to use it.
Do not use water to put out a machine fire, you could

spread an oil fire or get a shock from an electrical

fire.  Use  carbon  dioxide,  dry  chemical  or  foam

extinguishers. Contact your nearest fire department

as quickly as possible.

Roll Over Protection

If the machine starts to roll over, you can be crushed

if you try to leave the cab. If the machine starts to roll

over, do not try and jump from the cab. Stay in the

cab, with your seat belt fastened.

Confined Areas

Pay  extra  attention  to  proximity  hazards  when

operating  in  confined  areas.  Proximity  hazards

include buildings, traffic and bystanders.

Safe Working Loads

Overloading the machine can damage it and make it

unstable. Study the specifications in the Operator's

Manual before using the machine.

Lightning

If you are inside the machine during a lightning storm

stay  in  the  machine  until  the  storm  has  passed.  If

you  are  outside  of  the  machine  during  a  lightning

storm  stay  away  from  the  machine  until  the  storm

has passed. Do not attempt to mount or enter the

machine.
If the machine is struck by lightning do not use the

machine until it has been checked for damage and

malfunction by trained personnel.

Summary of Contents for 427

Page 1: ...al You must understand and follow the instructions in the Operator s Manual If you do not understand anything ask your employer or JCB dealer to explain it Do not operate the machine without an Operat...

Page 2: ...9813 6100 4 Notes Find manuals at https best manuals com...

Page 3: ...MANUAL Volume 1 427 435S 437 EN 9813 6100 SERVICE MANUAL Volume 2 427 435S 437 EN 9813 6100 SERVICE MANUAL Volume 3 427 435S 437 EN 9813 6100 SERVICE MANUAL Volume 4 427 435S 437 EN 9813 6100 Find ma...

Page 4: ...Notes 9813 6100 4 Find manuals at https best manuals com...

Page 5: ...ety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessment 01 11 01 03 27 Maintenance Positions 01 12 01 06 About this Manual 01 06 03 Model and Serial Number 01 1...

Page 6: ...9813 6100 4 2017 02 07 Acronyms Glossary FOPS Falling Object Protective Structure PIL Parts Identification List ROPS Roll Over Protective Structure Find manuals at https best manuals com...

Page 7: ...y Yours and Others 01 3 01 03 06 Safety Warnings 01 4 01 03 09 General Safety 01 5 01 03 12 Maintenance Safety 01 6 01 03 18 Operating Safety 01 8 01 03 21 Worksite Safety 01 10 01 03 24 Risk Assessme...

Page 8: ...Notes 01 2 9813 6100 4 01 2 Find manuals at https best manuals com...

Page 9: ...hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to the warnings All the time...

Page 10: ...ion which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury The signal word N...

Page 11: ...ware of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile...

Page 12: ...ulic Pressure Hydraulic fluid at system pressure can injure you Before connecting or removing any hydraulic hose residual hydraulic pressure trapped in the service hose line must be vented Make sure t...

Page 13: ...composition e g charring is found refer to the next paragraph for safety instructions Do not touch component or surrounding area Used fluoroelastomeric components subjected to temperatures greater tha...

Page 14: ...y kill you or bystanders if they are inhaled Do not operate the machine in closed spaces without making sure there is good ventilation If possible install an exhaust extractor If you begin to feel dro...

Page 15: ...Modification of the machine s configuration by the user e g the fitting of large and non approved attachments may result in a restriction of the machine visibility Hands and Feet Keep your hands and...

Page 16: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Page 17: ...nd is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The greater the surface area the more affected it wi...

Page 18: ...ecessary empty the shovel 2 Make sure that the machine is parked correctly in the straight ahead position on solid level ground 3 Apply the park brake 4 Lower the lift arm and put the attachment flat...

Page 19: ...he articulation lock Refer to PIL 06 27 10 Remove the maintenance struts from the tool box 11 Install the maintenance strut in correct position around the ram 12 Make sure that the maintenance strut i...

Page 20: ...ny maintenance make sure the machine is safe it must be correctly parked on solid level ground To prevent anyone starting the engine remove the ignition key Disconnect the battery when you are not usi...

Page 21: ...01 Machine 06 About this Manual 01 15 9813 6100 4 01 15 06 About this Manual Contents Page No 01 06 03 Model and Serial Number 01 17 01 06 06 Using the Manual 01 18...

Page 22: ...Notes 01 16 9813 6100 4 01 16...

Page 23: ...al 03 Model and Serial Number 01 17 9813 6100 4 01 17 03 Model and Serial Number Introduction This manual provides information for the following model s in the JCB machine range Model From To 427 2311...

Page 24: ...Diagnostics Information in this manual can help you diagnose machine faults Before attempting to diagnose possible faults check the following Ensure that the operator understands the machine controls...

Page 25: ...01 Machine 09 Description 01 19 9813 6100 4 01 19 09 Description Contents Page No 01 09 12 Main Component Locations 01 21 01 09 15 Service Point Locations 01 22...

Page 26: ...Notes 01 20 9813 6100 4 01 20...

Page 27: ...n Component Locations Introduction Figure 5 A D B C G H J K L E F A ROPS Roll Over Protective Structure FOPS Falling Object Protective Structure cab B Shovel ram C Loader arms D Shovel E Engine Engine...

Page 28: ...e Point Locations 01 22 9813 6100 4 01 22 15 Service Point Locations Introduction Figure 6 A B C D E G F A Radiator B Coolant expansion tank C Air filter D Engine oil filler cap E Engine oil dipstick...

Page 29: ...01 Machine 09 Description 15 Service Point Locations 01 23 9813 6100 4 01 23 Figure 7 A A Engine oil drain Figure 8 A B A Battery B Battery isolator...

Page 30: ...01 Machine 09 Description 15 Service Point Locations 01 24 9813 6100 4 01 24 Figure 9 A A Transmission filler point Figure 10 A A Transmission gauge...

Page 31: ...01 Machine 09 Description 15 Service Point Locations 01 25 9813 6100 4 01 25 Figure 11 A A Hydraulic level gauge...

Page 32: ...01 Machine 33 Cleaning 01 26 9813 6100 4 01 26 33 Cleaning Contents Page No 01 33 00 General 01 27...

Page 33: ...ender the machine inoperable Remove dirt using a brush or damp cloth Clean the product with water and or steam Do not let mud debris etc to collect on the product Before you do any service procedures...

Page 34: ...aim the water jet directly at bearings oil seals or the engine air induction system Use a low pressure water jet and brush to remove dried mud or dirt Use a pressure washer to remove soft dirt and oi...

Page 35: ...lings and Load Handling Contents Page No 03 00 Attachments 03 00 00 General 03 3 03 09 Lift Arm Quickhitch 03 09 00 General 03 7 03 09 06 Hydraulic Quickhitch 03 8 03 12 Hitch 03 12 12 Mechanical Tow...

Page 36: ...Notes 9813 6100 4 2017 02 08...

Page 37: ...03 Attachments Couplings and Load Handling 00 Attachments 03 1 9813 6100 4 03 1 00 Attachments Contents Page No 03 00 00 General 03 3...

Page 38: ...Notes 03 2 9813 6100 4 03 2...

Page 39: ...ients on which it is safe to operate or the safe distance from power lines Practice using attachments off the job before working with them for the first time JCB attachments are designed and manufactu...

Page 40: ...r s Manual do not install it use it or remove it until you have obtained read and understood the pertinent information Install attachments only on the machines for which they were designed WARNING Loa...

Page 41: ...03 Attachments Couplings and Load Handling 09 Lift Arm Quickhitch 03 5 9813 6100 4 03 5 09 Lift Arm Quickhitch Contents Page No 03 09 00 General 03 7 03 09 06 Hydraulic Quickhitch 03 8...

Page 42: ...Notes 03 6 9813 6100 4 03 6...

Page 43: ...buckets shovels and other attachments on the machine Quickhitches do not normally have a specific function themselves in that they do not carry out handling or digging operations but when installed o...

Page 44: ...e the attachment If a second person is to be involved in this procedure make sure that they keep clear of the machine and attachment until signalled by you to proceed For more information on the servo...

Page 45: ...onnect and Connect Disengage the Attachment Figure 13 A A Locking pins 1 Park the machine on solid level ground 2 Engage the park brake and put the transmission in neutral 2 1 If necessary disconnect...

Page 46: ...er control option Move the lever forward and tilt the Quickhitch forward and lower the lift arm 7 When the pivot shaft has disengaged from the hooks reverse the machine clear Figure 16 A B A Hooks B P...

Page 47: ...dump C Auxiliary 1 D Auxiliary 2 option E Differential lock F Horn G Transmission kickdown switch H Forward reverse switch 7 Push and hold the quickhitch isolator switch 8 Engage the locking pins in...

Page 48: ...ts Couplings and Load Handling 09 Lift Arm Quickhitch 06 Hydraulic Quickhitch 03 12 9813 6100 4 03 12 Lubricate There are two greasing points for the lubrication of the quickhitch Refer to Figure 21 F...

Page 49: ...er to PIL 01 03 2 Install the articulation strut Refer to PIL 06 27 3 Isolate the battery from the electrical circuit Refer to PIL 33 03 4 Use suitable lifting equipment to support the quickhitch 5 Di...

Page 50: ...ings and Load Handling 09 Lift Arm Quickhitch 06 Hydraulic Quickhitch 03 14 9813 6100 4 03 14 1 Use a press to install the new bush and then replace the seal Figure 25 H H H Shims 2 Install the spacer...

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