OPERATOR'S MANUAL
LOADALL (ROUGH TERRAIN VARIABLE REACH TRUCK)
506-36, 507-42, 509-42, 510-42, 510-56, 512-56, 514-56
EN - 9831/0050 ISSUE 6 - 03/2018
THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE
Page 1: ...OPERATOR S MANUAL LOADALL ROUGH TERRAIN VARIABLE REACH TRUCK 506 36 507 42 509 42 510 42 510 56 512 56 514 56 EN 9831 0050 ISSUE 6 03 2018 THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE...
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Page 3: ...e Operator s Manual If you do not understand anything ask your employer or JCB dealer to explain it Do not operate the machine without an Operator s Manual or if there is anything on the machine you d...
Page 4: ...9831 0050 6 Notes Find manuals at https best manuals com...
Page 5: ...7 Description General 8 Intended Use 8 Log Moving Object Handling 8 Optional Equipment and Attachments 8 Danger Zone 8 Main Component Locations 8 Product and Component Identification Machine 10 Axle 1...
Page 6: ...ttery Isolator General 34 Before Starting the Engine General 35 Operator Seat General 36 Suspension Seat 36 Seat Belt General 37 Inertia Reel Seat Belt 37 Starting the Engine General 39 Stopping and P...
Page 7: ...87 Inclinometers 87 Interlocks 88 Rear Axle Stabilization RAS System 88 Working with the Boom General 91 Fork Ratings 91 Repositioning the Forks 92 Working with Pallets 93 Working with Bales 95 Workin...
Page 8: ...age General 131 Put into Storage 131 During Storage 132 Take out of Storage 132 Security General 133 LiveLink 133 Maintenance Introduction General 135 Owner Operator Support 135 Service Maintenance Ag...
Page 9: ...Pins 162 Boom General 165 Boom Chains 165 Operator Station General 171 Operator Protective Structure 171 Seat 171 Seat Belt 171 Controls 172 Engine General 173 Oil 174 Drive Belt 175 Emissions Contro...
Page 10: ...inguisher 206 Technical Data Static Dimensions Dimensions 207 Weights 214 Performance Dimensions Boom Dimensions and Performance 216 Fluids Lubricants and Capacities General 223 Fuel 224 Diesel Exhaus...
Page 11: ...Table of Contents vii 9831 0050 6 vii Warranty Information Service Record Sheet 282 Engine Emissions 288...
Page 12: ...ure HVAC Heating Ventilation Air Conditioning ISO International Organization for Standardization LCD Liquid Crystal Display LLMI Longitudinal Load Moment Indicator LSD Limited Slip Differential MAF Ma...
Page 13: ...l the safety aspects of operating and maintaining the machine If there is anything you are not sure about ask your JCB dealer or employer Do not guess you or others could be killed or seriously injure...
Page 14: ...rate the machine without an operator s manual in the cab These statements also apply to canopy build machines Cross References In this manual cross references are made by presenting the subject title...
Page 15: ...ntil you are sure that you and those around you will be safe If you are not sure of anything about the machine or the work ask someone who knows Do not assume anything Remember Be careful Be alert Be...
Page 16: ...can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile Phones Switch off your...
Page 17: ...otective Equipment PPE Do not wear loose clothing or jewellery that can get caught on controls or moving parts Wear protective clothing and personal safety equipment issued or called for by the job co...
Page 18: ...Notes 6 9831 0050 6 6...
Page 19: ...and some of its components may bear approval numbers and marking s and may have been supplied with a Declaration Certificate of Conformity These marking s and documents are relevant only for the coun...
Page 20: ...icient log protection is installed You could cause serious injury to yourself and damage to the machine For more information contact your JCB dealer Optional Equipment and Attachments A wide range of...
Page 21: ...on 9 9831 0050 6 9 Figure 3 E F C B A D H G A Lift arm B Carriage C Stabilizer D ROPS Roll Over Protective Structure FOPS Falling Object Protective Structure cab E Hydraulic tank F Fuel tank G Battery...
Page 22: ...replacement identification plate from your JCB Dealer or simply remove the old number This will prevent the wrong unit number being quoted when replacement parts are ordered The machine and engine ser...
Page 23: ...er 4 W T4i 7 T4F 55 kW X T4i 2 T4F 81 kW 3 T4F 93 kW A T4F 55 kW 3L SEF Engine Table 5 Digit 8 Gearbox Model G 4 Speed PS750 Table 6 Digit 9 Random check letter The check letter is used to verify the...
Page 24: ...with a damaged or missing ROPS FOPS If the ROPS FOPS has been in an accident do not use the machine until the structure has been renewed Modifications and repairs that are not approved by the manufac...
Page 25: ...About the Product Product and Component Identification 13 9831 0050 6 13 Figure 8 Data plate ROPS FOPS standards...
Page 26: ...fety labels Do not over stretch or put yourself in dangerous positions to read the safety labels If you do not understand the hazard shown on the safety label then refer to Safety Label Identification...
Page 27: ...Manual 1 D 817 70024 Warning Do not use as a step 1 E 817 70011 Fall from raised attachment Do not stand or ride on the bucket or forks 1 F 817 70010 Crushing of whole body Insert the boom support dev...
Page 28: ...itch Page 17 K Console switches Refer to Console Switches Page 19 L Load ChartsRefer to Load Charts Page 84 M Accelerator pedal Refer to Accelerator Pedal Page 47 N Brake pedals Refer to Service Brake...
Page 29: ...e attachments have been lowered and the park brake is engaged be fore stopping the engine I Putting the switch to this position connects the battery to all the electrical cir cuits except the lights a...
Page 30: ...wards to turn on the main beam Pull the stalk upwards to the central position to turn off main beam Switch off main beam for oncoming vehicles Figure 13 0 I D C B E A F A Backwards Right turn B Forwar...
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