jcb G625RS, Quick Start Manual

Page 1: ...1 RS T4F Diesel Generator G625RS Quick Start Guide EN XXXX XXXX ISSUE A 09 2020...

Page 2: ...uled out This Quick Reference Guide DOES NOT replace the Operators Manual You MUST read ALL the disclaimers and safety and other instructions in the Operators Manual before initially operating this pr...

Page 3: ...Dimensions volumes 4 Key components 5 General checks 9 Control panel 12 Battery isolator 19 Multi voltage selection 20 Fuel connections 21 Positioning 22 Lifting 23 Emergency stops 24 Maintenance sche...

Page 4: ...1772 Dimensions with trailer inches LxWxH 256 x 104 x 122 Weight operating with trailer lbs 24752 Aftertreatment SCR Fuel tank capacity US gallon 593 Fuel consumption 75 PRP US gallon 24 2 Fuel autono...

Page 5: ...A Trailer B Right front door C Right centre front door D Right centre rear door E Rear right door F Rear door G Front door H Left front door J Left centre front door K Left centre rear door L Left re...

Page 6: ...generator A Bulkhead B Radiator C Battery D Alternator E Fuel tank filler F DEF Diesel Exhaust Fluid tank filler G Voltage control rotary switch H Air filter J SCR Selective Catalytic Reduction A Exh...

Page 7: ...ng G Charge air cooler high pressure turbo H EMS Electronic Monitoring System J Main fuel filter Fig 3 D C E F G H J B A J E G H F D C B A D C E F G H J B A J E G H F D C B A A Coolant filler B Expans...

Page 8: ...iliary indicator lamps B Audible alarm C BUS live indicator D Audible alarm E Lockable door F Coolant heater and battery charger sockets G GFCI 120V Small power H USB Universal Serial Bus port J Volta...

Page 9: ...f fuel or if the fuel supply has been reconnected then the fuel system must be primed prior to starting Check for fuel leaks during this process Check level of coolant in machine radiator and top up i...

Page 10: ...o allow good airflow through the machine Check that the engine intake air filter is correctly fitted and that there are no obstructions to the incoming air Make sure that all the engine access doors a...

Page 11: ...talled to prevent accidental rotation of the multi voltage switch whilst the generator is running otherwise damage will be caused to the alternator Checks after running Ensure that the electrical load...

Page 12: ...uid percentage Shows the percentage of DEF B Breaker Control Closes the breaker C Date and Time Shows the controller data and time D EAT Exhaust After Treatment dashboard Opens EAT dashboard shortcut...

Page 13: ...r G625RS 13 Item Function K AOP Opens Additional Operator Panel shortcut L Breaker Control Opens Breaker M Generator Control Starts Generator N Generator Control Stops Generator P Instrument Values Sh...

Page 14: ...ote start function the controller must be set to semi auto mode by pressing the mode change button 4 Press the start button The generator controller will display the start up sequence 5 Engine will no...

Page 15: ...o be kept on Stopping Procedure Perform the procedure below to stop the generator 1 Turn off all loads to the generator 2 Open the main circuit breaker The power available lamp will go off 3 Press the...

Page 16: ...r on load Close Generator Output becomes active To place the generator off load use the Open Generator button The module automatically ramps the load off the generator and then takes it off load Close...

Page 17: ...status of the CAN communication and to prime the fuel system Used for navigating the instrumentation event log and configuration screens Used to silence the audible alarm in the controller de activat...

Page 18: ...eed and stabilise 9 Check that the machine operation is correct using the screen information 10 Make sure the power on LED is illuminated on earth leakage trip and there is no trip active 11 Turn on t...

Page 19: ...a working cycle or if the machine is being left unattended and the lights are not required the battery must be isolated The control system is designed such that if the battery isolator is switched off...

Page 20: ...ck Fig 11 IMPORTANT NOTE Operation of the rotary switch must only be carried out with the generator in stop mode and electrically isolated to prevent personal injury and damage to the equipment Change...

Page 21: ...fully engaged in the chosen position Please consult the manual for details of maximum distances and acceptable elevation of bulk fuel tanks A B K J H E G F C D Fuel connections where fitted A External...

Page 22: ...terminal box and through other panels should be installed using the appropriate cable glands The generating set should be located to provide suitable access for regular maintenance servicing and repa...

Page 23: ...nd not for the weight of the fully assembled generating set Lifting NOTE Always ensure that lifting equipment is rated to lift the load Weights are shown on the generator rating plate on the side of t...

Page 24: ...machine becomes unsafe and does not shutdown automatically Emergency stops NOTE Activation of either of the emergency stop buttons will put the generator into a fault mode As well as manually resetti...

Page 25: ...oolant quality and level Check O O o o Oil level Check O O o o Water separator fuel filter Drain O o o Oil filter Change o o DEF filter Change o Air cleaner outer element Change o Water separator fuel...

Page 26: ...evel An excess of engine oil could cause the engine speed to increase rapidly without control Engine oil and oil filter change must be completed in accordance with the service schedules Failure to cha...

Page 27: ...necessary 1 Make the machine safe 2 Let the engine cool 3 Get access to the radiator filler cap and expansion bottle 4 Check the level of coolant in the radiator and in the expansion bottle If necessa...

Page 28: ...lter indication 1 Make the machine safe 2 Get access to the air filter 3 Check the system hoses for 3 1 Condition 3 2 Damage 3 3 Security 4 Replace the system hoses if necessary 5 No cleaning or re us...

Page 29: ...RS T4F Diesel Generator G625RS 29 Your notes...

Page 30: ...30 Please consult your manual for full information or consult your local dealer Your notes...

Page 31: ...RS T4F Diesel Generator G625RS 31 Your notes...

Page 32: ...for guidance only and may vary dependant upon the exact specification of the machine They should not therefore be relied upon in relation to suitability for a particular application Guidance and advic...