jcb JS 200 Series, Operator'S Manual

Page 1: ...OPERATOR S MANUAL This manual should always stay with the machine 9821 1350 8 09 2017 ENGLISH JS200 JS140 JS205 TRACKED EXCAVATOR...

Page 2: ...dia Dear JCB Customer Even if you have operated this type of equipment before it is very important that your new machines operations and functions are explained to you by a JCB Dealer Representative f...

Page 3: ...0 0 9821 1350 Notes Find manuals at https best manuals com...

Page 4: ...Before Entering the Cab 28 Entering and Leaving the Cab 29 Standard Cab Machines 29 Doors and Windows 30 Opening and Closing the Door 30 Opening and Closing the Front Upper Window JS200 JS140 30 Openi...

Page 5: ...Equipment 64 Danger Zone 64 Log Moving Handling 64 Safety Practices 64 Working With the Excavator 66 Use of Machines on Gradients and Slopes 73 Pulling out of Soft Ground 76 Water 77 Towing Other Equi...

Page 6: ...112 Periodic Replacement of Safety Related Components 113 Fluids Lubricants and Capacities 114 JS205 2053960 to 2054249 and 2236650 to 2241511 114 JS205 2358963 to 2358966 and 2427001 to 2427500 115...

Page 7: ...uction 155 Filling the Tank and Fuel Level Checking 155 Petrol 156 Changing the Fuel Filter Elements 157 Draining Fuel Tank Impurities 157 Draining the Water Separator 158 Cleaning the Water Separator...

Page 8: ...isconnecting Hydraulic Hoses 191 Introduction 191 Connecting the Hydraulic Hoses 191 Disconnecting the Hydraulic Hoses 192 Hydraulic Rockbreaker 193 Preparation 193 Operation and Maintenance 193 Crush...

Page 9: ...Contents vi vi Page No Contents Find manuals at https best manuals com...

Page 10: ...In this publication and on the machine there are safety notices Each notice starts with a signal word The signal word meanings are given below MDANGER Denotes an extreme hazard exists If proper preca...

Page 11: ...Safety Notices Important Information 2 2 9821 1350 8 Page left intentionally blank...

Page 12: ...ttention must be given to all the safety aspects of operating and maintaining the machine If there is anything you are not sure about ask your JCB distributor or employer Do not guess you or others co...

Page 13: ...chine is intended to be used under normal conditions for the applications described in this manual If the machine is used for other purposes or in dangerous environments for example in a flammable atm...

Page 14: ...Introduction Machine Description 5 5 9821 1350 8 Page left intentionally blank...

Page 15: ...r 11 Fuel tank 12 Hydraulic Oil Tank 13 Engine 14 Main Valve Block 15 Slew gearbox 16 Battery 17 Air Pre Cleaner option 18 Track Plate 19 Track Gearbox 20 Lower Roller 21 Upper Roller 22 Recoil Spring...

Page 16: ...Introduction Machine Description 7 7 9821 1350 8 Fig 2 Fig 3...

Page 17: ...ow the machine and have the skill to use it You must abide by all relevant laws health and safety regulations that apply to the country you are operating in The Operator Manual instructs you on the ma...

Page 18: ...ulations INT 1 3 7_2 MWARNING Raised Equipment Never walk or work under raised equipment unless it is supported by a mechanical device Equipment which is supported only by a hydraulic device can drop...

Page 19: ...working on it You could be killed or injured if the ground gives way under your machine or if piled material collapses onto it Check for potholes and hidden debris logs ironwork etc Any of these coul...

Page 20: ...or more often if required Before opening the engine cover ensure that the top is clear of debris 5 3 1 12_3 MWARNING Keep the machine controls clean and dry Your hands and feet could slide off slippe...

Page 21: ...until the structure has been renewed Modifications and repairs that are not approved by the manufacturer may be dangerous and will invalidate the ROPS FOPS certification INT 2 1 9_6 MWARNING Visibilit...

Page 22: ...anger areas examples of danger areas are the rotating blades and belt on the engine the attachments and linkages and anywhere beneath or behind the machine People can be killed or injured if these pre...

Page 23: ...ne oil contains harmful contaminants which can cause skin cancer Do not handle used engine oil more than necessary Always use barrier cream or wear gloves to prevent skin contact Wash skin contaminate...

Page 24: ...elastomeric materials such as Viton FluorelTM and Technoflon Fluoroelastomeric materials subjected to high temperatures can produce highly corrosive hydrofluoric acid THIS ACID CAN SEVERELY BURN New f...

Page 25: ...being welded INT 3 1 15_2 MWARNING Counterweights Your machine may be fitted with counterweights They are extremely heavy Do not attempt to remove them INT 3 2 5 MWARNING Compressed air is dangerous W...

Page 26: ...es Wear personal protective equipment PPE INT 3 2 1_4 MWARNING Battery Terminals The machine is negatively earthed Always connect the negative pole of the battery to earth When connecting the battery...

Page 27: ...when reading the safety labels Do not over stretch or place yourself in dangerous positions to read the safety labels If you do not understand the hazard shown on the safety label then refer to Safet...

Page 28: ...els 19 19 9821 1350 8 Safety Label Identification P041470 04 Fig 4 817 18533 817 18535 817 18528 817 18536 817 18537 817 18542 817 18538 8 1 7 1 8 5 6 6 JS16 JS17 JS16 JS12 JS11 JS4 JS19 JS2 JS7 JS9 J...

Page 29: ...Introduction Safety Labels 20 20 9821 1350 8 P041470 05 Fig 5 817 18529 JS9 JS13 JS14 JS5 JS6 JS17 JS17 JS18 JS15 JS1 JS3 817 70027 2 817 70027 2 332 f5855 1...

Page 30: ...JS4 Part Number 333 P5908 Warning Read the operator manual before operating the machine JS5 Part Number 817 19470 Warning arm or bucket may move keep clear JS6 Part Number 817 18529 Warning Damage may...

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