jcb S1530E, Operator'S Manual

Page 1: ...OPERATOR S MANUAL MOBILE ELEVATING WORK PLATFORM S1530E S1930E S2032E S2046E S2632E S2646E S3246E S4046E S4550E EN 9831 3200 ISSUE 3 09 2017 THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE...

Page 2: ......

Page 3: ...e instructions in the Operator s Manual If you do not understand anything ask your employer or JCB dealer to explain it Do not operate the machine without an Operator s Manual or if there is anything...

Page 4: ...9831 3200 3 Notes...

Page 5: ...5 Name and Address of the Manufacturer 5 Product Compliance 5 Description General 6 Intended Use 6 Log Moving Object Handling 6 Danger Zone 6 Main Component Locations 7 Product and Component Identifi...

Page 6: ...servation and Storage Storage General 45 Take out of Storage 45 Maintenance Introduction General 47 Owner Operator Support 47 Service Maintenance Agreements 48 Obtaining Spare Parts 48 Maintenance Saf...

Page 7: ...roduction General 83 Static Dimensions Dimensions 84 Weights 87 Performance Dimensions Driving Performance 90 Noise Emissions Noise Data 94 Vibration Emissions Vibration Data 95 Fluids Lubricants and...

Page 8: ...lossary AC Alternating Current LCD Liquid Crystal Display LED Light Emitting Diode MECU Machine Electronic Control Unit PPE Personal Protective Equipment RCBO Residual current Circuit Breaker with Ove...

Page 9: ...tention must be given to all the safety aspects of operating and maintaining the machine If there is anything you are not sure about ask your JCB dealer or employer Do not guess you or others could be...

Page 10: ...ing the subject title in blue electronic copy only The number of the page upon which the subject begins is indicated within the brackets For example Refer to Cross References Page 2 Location of Manual...

Page 11: ...se around you will be safe If you are not sure of anything about the machine or the work ask someone who knows Do not assume anything Remember Be careful Be alert Be safe Safety Warnings In this manua...

Page 12: ...ore or while operating the machine or attachments Be aware of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could...

Page 13: ...nd some of its components may bear approval numbers and marking s and may have been supplied with a Declaration Certificate of Conformity These marking s and documents are relevant only for the countr...

Page 14: ...tos or similar hazards additional protective measures such as the use of PPE Personal Protective Equipment may be required The machine should not be operated by any person who does not have an appropr...

Page 15: ...latform extension G AC Alternating Current Power socket option H Extension platform pedal J Main platform K Warning lights L Tilt sensor M Front wheel steering N Pot hole protection plate P MECU Machi...

Page 16: ...About the Product Description 8 9831 3200 3 8 Y Charging plug Z Power to platform plug...

Page 17: ...ent Identification 9 9831 3200 3 9 Product and Component Identification Machine Your machine has an identification plate as shown Refer to Figure 4 Figure 4 A A Machine identification plate location F...

Page 18: ...ut yourself in dangerous positions to read the safety labels If you do not understand the hazard shown on the safety label then refer to Safety Label Identification Keep all of the safety labels clean...

Page 19: ...sources of ignition 2 F 400 D0831 Warning Crush hazard Keep a safe distance from scissor pack mechanism 4 G 400 G6092 Electrical hazard Read operator s manual 1 H 400 D2141 Warning Engage safety strut...

Page 20: ...About the Product Safety Labels 12 9831 3200 3 12 For S2032E S2632E S4550E Figure 8 F F E G H J J A B D C E Figure 9 P B K L M R...

Page 21: ...hazard Keep a safe distance from scissor pack mechanism 4 G 817 70032 Electrical hazard Read the Operator s Manual 1 H 400 D2141 Warning Engage safety strut before carrying out maintenance within the...

Page 22: ...70042 Explosion hazard Remove sources of ignition 2 F 400 D0831 Warning Crush hazard Keep a safe distance from scissor pack mechanism 4 G 817 70032 Electrical hazard Read the Operator s Manual 1 H 40...

Page 23: ...e aware of events happening in or around the machine Safety must always be the most important factor when you operate the machine When you understand the operating controls gauges and switches practic...

Page 24: ...ll be doing If you will be working with other people make sure any hand signals that may be used are understood by everybody Worksites can be noisy do not rely on spoken commands Parking An incorrectl...

Page 25: ...d by water mud etc Slopes Bumps and floor obstructions Debris Over head obstructions and electrical conductors Hazardous locations and atmospheres Inadequate surface and support to withstand all load...

Page 26: ...e manoeuvring Are any other machines or persons likely to be in or to enter the area while operations are in progress The Route to be Travelled How solid is the ground will it provide sufficient tract...

Page 27: ...onal labels Replace any label that is missing or cannot be read 2 Check for damage 2 1 Examine the machine generally for damaged and missing parts 2 2 Make sure that all of the fasteners and pivot pin...

Page 28: ...is stopped correctly parked and fully stowed before entering or leaving the platform Refer to Stopping and Parking Page 24 When entering and leaving the platform always maintain three points of conta...

Page 29: ...Operation Entering and Leaving the Operator Station 21 9831 3200 3 21 Figure 12 A A Lever...

Page 30: ...Machine Electrics 1 Turn the key switch to the off position 2 Get access to the battery isolator Refer to Access Apertures Page 63 3 Disconnect the battery isolator by pulling handle Refer to Figure 1...

Page 31: ...Operation Battery Isolator 23 9831 3200 3 23 Figure 14 Lithium Iron Phosphate Battery A A Battery isolator...

Page 32: ...ng off the machine check the battery level If necessary put the machine on charge to ensure that the battery is fully charged for the next time the machine is used Brake Operational Limits The machine...

Page 33: ...s are pulled out 3 Move the platform raising lowering toggle switch either up or down Move up to raise the platform Move down to lower the platform 4 When lowering the platform the platform will stop...

Page 34: ...that a risk assessment of the work to be done is completed and that the operator complies with any safety precautions that the assessment identifies Driving on Slopes WARNING If the tilt indicator wa...

Page 35: ...Operation Slopes 27 9831 3200 3 27 Figure 16 B A A Front back slope B Side slope...

Page 36: ...ystick 4 Press and hold the enable switch 5 Slowly move the joystick forwards or backwards Move forwards to move the machine forwards Move backwards to move the machine backwards Drive Speed There are...

Page 37: ...ntroller WARNING Do not operate the machine with the ground controller when there are personnel in the platform except in an emergency Figure 17 E F A A B C D A Ground control position B Platform cont...

Page 38: ...rds backwards C Turn left switch D Turn right switch E Safety trigger enable switch F Raise lower mode G Drive mode H Display J Horn button K Speed button The platform control lever is installed on a...

Page 39: ...vers Pedals 31 9831 3200 3 31 Figure 19 Platform Controller Display The display is used to show the battery level and error codes Refer to Check Electrolyte Level Page 77 Refer to Figure 18 Refer to F...

Page 40: ...etermination shall be made by a qualified person in accordance with the employer local or governmental requirements for work practices near energized equipment Table 4 Minimum Approach Distance Voltag...

Page 41: ...ost a lookout when driving in areas where vision is obstructed Keep non operating personnel at least 1 8m away from machine during all operations Under all travel conditions the operator must limit tr...

Page 42: ...racted platform Figure 22 A A Not suitable for outdoor use The decals are located at the entry point of the platform Figure 23 B A D C E F H G K J A Indoor rating at 0m s wind speed B Weight distribut...

Page 43: ...e three fixing positions for the extending platform 1 Press the pedal 2 Hold and push the extension platform guard rail 3 Release the pedal when the rail is in one of the three fixing positions Make s...

Page 44: ...n the top of the guardrail carefully lower it until it is fully folded Follow the sequence of folding order For unfolding the guardrails follow the reverse sequence of folding order Make sure that eac...

Page 45: ...edure will damage parts of the hydraulic system If possible repair the disabled machine where it stands Lower the Platform Emergency Operation The lowering alarm does not sound while lowering but if t...

Page 46: ...Operation Moving a Disabled Machine 38 9831 3200 3 38 Figure 28 A B A Black brake release handle B Red brake release handle...

Page 47: ...he forklift forwards until the forks carriage almost touches the ladder 5 3 When lifting the machine rotate the forks back slightly to ensure the machine will not slide off the forks Travel with the m...

Page 48: ...ion of the centre of gravity on the machine when you lift the machine Refer to Table 5 Table 5 Location of the Centre of Gravity Machine Model X axis Y axis S1530E 620mm 511mm S1930E 604mm 540mm S2032...

Page 49: ...he areas that the machine will be carried through Loading the Machine onto the Transporting Vehicle Trailer Make sure that platform controller is correctly secured Secure the platform controller to th...

Page 50: ...ive the machine onto the trailer and position it taking into account the load distribution 5 Put blocks at the front and rear of all four wheels Make sure they are secure in place 6 Turn the machine o...

Page 51: ...etween 20 C 4 0 F and 46 C 114 7 F The machine may be used down to 40 C 39 9 F with specialist equipment which is available from your JCB dealer For Lithium Iron Phosphate Battery In low and high temp...

Page 52: ...Notes 44 9831 3200 3 44...

Page 53: ...1 Completely charge the battery before storing 2 Store the battery in cool dry location and protected from the elements 3 During storage monitor the specific gravity flooded or voltage Batteries in s...

Page 54: ...Notes 46 9831 3200 3 46...

Page 55: ...intenance or repairs you must complete the functional checks according to the maintenance schedule JCB regularly updates its dealers to advise them of any machine developments changes in specification...

Page 56: ...parts or consumables then you can compromise the health and safety of the operator and cause machine failure A parts book for your machine is available from your JCB dealer The parts book will help yo...

Page 57: ...the hose service line has been vented before connecting or removing hoses Make sure the machine cannot be started while the hoses are open O rings Seals and Gaskets Badly installed damaged or rotted...

Page 58: ...authorised waste disposal sites CAUTION Damaged or spent batteries and any residue from fires or spillage must be put in a closed acid proof receptacle and must be disposed of in accordance with loca...

Page 59: ...n closed areas where batteries are being used or charged Do not check the battery charge by shorting the terminals with metal Use a hydrometer or voltmeter WARNING Do not connect the charger when the...

Page 60: ...enance Maintenance Safety 52 9831 3200 3 52 Figure 32 A B C D E F A Keep away from children B Shield eyes C No smoking no naked flames no sparks D Explosive gas E Battery acid F Note operating instruc...

Page 61: ...hing Any uncovered battery material such as electrolyte or powder on the skin or in the eyes must be flushed with plenty of clean water immediately Then seek medical assistance Spillages on clothing s...

Page 62: ...This means that for land and sea transport ADR RID IMDG they have to be packed according to packaging instruction P903 and for air transport IATA according to packaging instruction P965 The original...

Page 63: ...alents to determine the service intervals Do not use a machine which is due for a service Make sure any defects found during the regular maintenance checks are corrected immediately How to Use the Mai...

Page 64: ...ilter Replace Vent filter hy draulic tank Replace Battery electrolyte lead acid batter ies Check lev el Battery electrolyte lead acid batter ies Check leaks Electric wire Check condition Welds Check c...

Page 65: ...eck op eration Platform raise and lower func tions Check op eration Horn Check op eration Steering Check op eration Drive and brake Check op eration General Limited driving speed with plat form lifted...

Page 66: ...ce Position Platform Raised WARNING If a second person is involved with the operation ensure that the machine controls are not operated whilst they are in the working envelope of the machine and attac...

Page 67: ...pper safety strut B Lower safety strut The minimum clearance height required to install the safety struts is shown Refer to Table 10 Table 10 Machine Length S1530E 3 25m S1930E 3 61m S2032E 3 3m S2046...

Page 68: ...ce Maintenance Positions 60 9831 3200 3 60 Maintenance Position Platform Lowered Make sure that the safety strut is in stored position before lowering the platform Figure 34 B B Safety struts stowage...

Page 69: ...vice Points General Hydraulic Compartment Figure 35 B A E D C F G A Main control relay B Hydraulic oil level indicator sight hole C Hydraulic oil filler cap D Hydraulic oil filter E Platform control c...

Page 70: ...rating C Battery Charger D Primary fuse 20A rating E DC contactor resistor F Battery charger status sight hole G DC contactor Figure 37 Lithium Iron Phosphate Battery E G D F A B C A Battery isolator...

Page 71: ...achine make sure that all of the access panels are correctly in their closed or installed positions Battery Cover Open 1 Make the machine safe 2 Remove the key from the machine 3 Use the key to unlock...

Page 72: ...Maintenance Access Apertures 64 9831 3200 3 64 Figure 39 A B C A Lock B Handle C Cover Close 1 Close the cover 2 Make sure the cover is secured correctly 3 Use the key to lock the cover...

Page 73: ...ne the condition of all the pivot pins 2 3 Check that the pivot pins are correctly in position and secured by their locking devices 3 Check the steps and guardrails are undamaged and correctly attache...

Page 74: ...f the chassis The linkages should be connected with no visible signs of damage 6 Remove the safety strut 7 Lower the platform 8 The pot hole protection plates should automatically fold 9 Place an obst...

Page 75: ...Maintenance Safety Equipment 67 9831 3200 3 67 Figure 41 A A Tilt sensor...

Page 76: ...ion switch to platform control 5 Pull out the ground emergency stop button to the ON position 6 Pull out the platform emergency stop button to the ON position 7 Make a note of the point on the machine...

Page 77: ...General Check Operation 1 Enable the joystick by pressing the safety trigger enable switch Refer to Operating Levers Pedals Page 29 2 Press the joystick forward back 3 Press the left steering switch...

Page 78: ...neral Check Condition Always drive with consideration for the condition of the tyres Check the tyres daily for the signs of damage and wear For example Signs of distortion Cuts Embedded objects nails...

Page 79: ...Displaced hose end fittings Worn cover sheathing or hose burst protection covering Replace a damaged hose before you use the machine again The replacement hoses must be of the same size standard and...

Page 80: ...system 5 3 Stop the machine then remove the key 5 4 Check for indications of leakage at the hose connections Correct as necessary Disconnecting the Hydraulic Hoses 1 Make the machine safe Refer to Ma...

Page 81: ...that pressure has been released Make sure the locking ball and notch in the locking sleeve are aligned pull back the sleeve and twist the couplings apart Sticking is normally caused by dirt in the co...

Page 82: ...t the locking ball does not align with the slot Figure 46 C E D C Ball D Slot E Sleeve Disconnecting Quick Release Couplings 1 Remove any residual hydraulic pressure trapped in the service line hose 2...

Page 83: ...charged Do not check the battery charge by shorting the terminals with metal Use a hydrometer or voltmeter CAUTION Understand the electrical circuit before connecting or disconnecting an electrical c...

Page 84: ...leads Connect the earth terminal last 4 If the machine has a battery isolator key then connect the isolator Refer to Battery Isolator Page 22 Disconnect WARNING Do not use batteries lighter than the o...

Page 85: ...stall the vent caps 6 Put batteries on a complete charge before adding any additional distilled water 7 Remove the vent caps 8 Add distilled water until the electrolyte level is below the bottom of th...

Page 86: ...ect low speed mode and drive at low speed half throttle to a charge location For machines with Lithium Iron Phosphate Batteries If the machine is driven on low battery level for too long the battery m...

Page 87: ...rly connected before charging Check the terminal connections are tight 2 Remove the ventilation cap and check the electrolyte level is above the polar plate Replenish with distilled water if required...

Page 88: ...for 15 20min before reconnect ing it for charging 5 Output Current is too large Contact JCB dealer for repair 6 Battery Voltage is too high 28 5V Check and make sure that the correct output battery v...

Page 89: ...Maintenance Electrical System 81 9831 3200 3 81 Relays Replace The relays are situated in the hydraulic compartment Refer to General Page 61...

Page 90: ...Notes 82 9831 3200 3 82...

Page 91: ...831 3200 3 83 Technical Data Introduction General All the rated operating capacities rated lift capacities are based on the criteria of the machine being level on a firm supporting ground and wind spe...

Page 92: ...dth stowed 0 76m Overall height stowed guardrail folded 1 84m Overall height stowed guardrail unfolded 2 1m For S1930E Table 15 Description Dimension Maximum platform height 5 8m 19 0 Maximum working...

Page 93: ...uardrail unfolded 2 22m 7 3 For S2632E Table 18 Description Dimension Maximum platform height 8 1m 26 6 Maximum working height 10 1m 33 1 Platform size L x W x H 2 25m x 0 81m x 1 1m Ground clearance...

Page 94: ...ht 11 9m 39 0 Maximum working height 13 9m 45 7 Platform size L x W x H 2 25m x 1 15m x 1 1m Ground clearance 0 1m Wheelbase 1 85m Extension outreach 0 9m Overall length stowed 2 39m Overall width sto...

Page 95: ...400N Maximum allowable side force outdoor 200N Maximum wheel loads 550kg For S1930E Table 24 Description Dimension Overall weight 1 526kg Load capacity 230kg Maximum platform occupants indoor 2 perso...

Page 96: ...outdoor N A Maximum allowable side force indoor 400N Maximum allowable side force outdoor N A Maximum wheel loads 1 080kg For S2646E Table 28 Description Dimension Overall weight 2 528kg Load capacit...

Page 97: ...outdoor 1 person Maximum allowable side force indoor 400N Maximum allowable side force outdoor 200N Maximum wheel loads 1 180kg For S4550E Table 31 Description Dimension Overall weight 3 366kg Load c...

Page 98: ...ime over 10m 0 8km h 0 5mph 45s Hare speed time over 10m 3 2km h 2 0mph 11s Tortoise speed time over 10m 1 8km h 1 1mph 20s Rising speed loaded 15 20s Lowering speed loaded 28 33s Drive and steer mode...

Page 99: ...eed outdoor 12 5m s Maximum allowable slope front back 3 Maximum allowable slope side side 1 5 Turning radius outside 2 35m Turning radius inside 0m Gradeability 25 Maximum driving speed platform rais...

Page 100: ...d loaded 30 35s Lowering speed loaded 35 40s Drive and steer model 2 front wheel Brake 2 rear wheel For S3246E Table 38 Description Dimension Maximum allowable wind speed outdoor 12 5m s 1 person only...

Page 101: ...rive and steer model 2 front wheel Brake 2 rear wheel For S4550E Table 40 Description Dimension Maximum allowable wind speed outdoor 0m s Indoor only Maximum allowable slope front back 3 Maximum allow...

Page 102: ...Technical Data Noise Emissions 94 9831 3200 3 94 Noise Emissions Noise Data All Machines Noise value does not exceed 70dB...

Page 103: ...bration Emissions Vibration Data Whole body vibration emission determined in accordance with ISO 2631 1 1997 does not exceed 0 5m s Hand arm vibration determined in accordance with dynamic test condit...

Page 104: ...fer the same machine component protection Table 41 Item Capacity Fluid Lubricant JCB Part Number Container Size 1 Specification Hydraulic system 18 25L JCB optimum performance hy draulic fluid 4002 20...

Page 105: ...Specification 24V DC 4x 6V 24V DC 4x 6V 24V DC 4x12V 24V DC 4x12V For Lithium Iron Phosphate Battery Table 44 S1530E S1930E S2032E S2046E S2632E S2646E Lithium Iron batteries LFP Smart 12 8 90 LFP Sma...

Page 106: ...5A 4 Ignition feed main ECU controller hour meter feed motor controller 7 5A 5 Ignition Feed lower limit Tilt switch angle sensor pressure sensor 1 pot hole switch 2 right hand separate input 5A 6 Low...

Page 107: ...S2046E S2632E S2646E Table 47 Hydraulic oil tank volume 14L Hydraulic system tank volume 18L Hydraulic system pressure 240bar 3 478 2psi For S3246E S4046E Table 48 Hydraulic oil tank volume 14L Hydra...

Page 108: ...Wheels and Tyres General Table 50 Model Solid Tyre Dimensions S1530E 305mm x 115mm S1930E 305mm x 115mm S2032E 380mm x 125mm S2046E 380mm x 125mm S2632E 380mm x 125mm S2646E 380mm x 125mm S3246E 380m...

Page 109: ...y Restart the machine 52 Drive forward coil fault Disables lifting and driving Check that no controls are op erated at start up 53 Drive reverse coil fault Disables lifting and driving Contact JCB Dea...

Page 110: ...reduced LL Machine tilted beyond Safe limits fault Disables lifting and driving Check the ground level LF Up down control fault Warning only Restart the machine 1 If any of the codes persist connect...

Page 111: ...aration of Conformity and a summary of the information that can appear is provided Refer to Data Page 103 Data Table 52 A Refer to Name and Address of the Manufacturer Page 5 B Mobile Elevating Work P...

Page 112: ...CHIEF ENGINEER JC BACCESS LTD ROCESTER STAFFORDSHIRE ST14 5JP NOTIFIED BODY DOCUMENTATION T V NOR DCERT GMBH LANGEMARCKSTRASSE 20 45141 ESSEN GERMANY COMPLIES WITH THE PROVISIONS OF THE ELECTRO MAGNE...

Page 113: ...Information 105 9831 3200 3 105 Warranty Information Service Record Sheet Table 53 Signature and stamp Date Annual Insurance Yes Hours Figure 53 Installation Checklist h Figure 54 1st 100h 1 Month h F...

Page 114: ...Technical Data Warranty Information 106 9831 3200 3 106 Figure 56 1000h 12 Month h Figure 57 1500h 18 Month h Figure 58 2000h 24 Month h Figure 59 2500h 30 Month h...

Page 115: ...Technical Data Warranty Information 107 9831 3200 3 107 Figure 60 3000h 36 Month h Figure 61 3500h 42 Month h Figure 62 4000h 48 Month h Figure 63 4500h 54 Month h...

Page 116: ...Technical Data Warranty Information 108 9831 3200 3 108 Figure 64 5000h 60Month h Figure 65 5500h 66 Month h Figure 66 6000h 72 Month h Figure 67 6500h 78 Month h...

Page 117: ...Technical Data Warranty Information 109 9831 3200 3 109 Figure 68 7000h 84 Month h Figure 69 7500h 90 Month h Figure 70 8000h 96 Month h Figure 71 8500h 102 Month h...

Page 118: ...Technical Data Warranty Information 110 9831 3200 3 110 Figure 72 9000h 108 Month h Figure 73 9500h 114 Month h Figure 74 10000h 120 Month h Figure 75 10500h 126 Month h...

Page 119: ...Technical Data Warranty Information 111 9831 3200 3 111 Figure 76 11000h 132 Month h...

Page 120: ...Notes 112 9831 3200 3 112...