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Contents

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Page No.

Contents

Routine Maintenance

Service Requirements  ............................................................................... 115

Introduction ........................................................................................... 115
Owner/Operator Support  ...................................................................... 115
Service/Maintenance Agreements  ....................................................... 115
Initial Service and Inspection ................................................................ 115
Fit for Purpose Tests for Lifting Equipment ........................................... 116
Obtaining Replacement Parts ............................................................... 116

Health and Safety  ...................................................................................... 117

Lubricants ............................................................................................. 117
Battery .................................................................................................. 119

Service Schedules ..................................................................................... 121

Introduction ........................................................................................... 121
How to Use the Service Schedules  ...................................................... 121
Calendar Equivalents  ........................................................................... 121
Pre-start Cold Checks, Service Points and Fluid Levels  ...................... 122
Functional Test and Final Inspection  .................................................... 126

Fluids, Lubricants and Capacities .............................................................. 128

Specifications ....................................................................................... 128
Fuels ..................................................................................................... 128
Coolant Mixtures  .................................................................................. 133

Tools .......................................................................................................... 135

Tool Locations  ...................................................................................... 135
Carrying Tools onto the Machine .......................................................... 135

Prepare the Machine for Maintenance  ...................................................... 136

Introduction ........................................................................................... 136
How to Make the Machine Safe (Boom Lowered) ................................ 137
How to Make the Machine Safe (Boom Lifted) ..................................... 137

Cleaning the Machine ................................................................................ 138

Introduction ........................................................................................... 138
Cleaning the Machine ........................................................................... 139

Checking for Damage ................................................................................ 140

Check the Machine Body and Structure ............................................... 140
Check the Seat and Seat Belt  .............................................................. 140
Check the Hydraulic Hoses and Fittings .............................................. 140
Check the Electrical Circuits ................................................................. 140
Check the Tyres  ................................................................................... 141
Checking the ROPS/FOPS Structure  ................................................... 141

Greasing .................................................................................................... 142

Introduction ........................................................................................... 142
Preparing the Machine for Greasing  .................................................... 142
Boom Pivot Pins  ................................................................................... 143
Centre Pivot and Steering Ram ............................................................ 144
Inner and Outer Booms  ........................................................................ 144
Driveshaft Joints  ................................................................................... 145
Quickhitch Locking-Pins  ....................................................................... 145

Access Panels  ........................................................................................... 146

Engine Cover ........................................................................................ 146

Heating and Air Conditioning ..................................................................... 147

Cleaning the Cab Heater Filter ............................................................. 147

Brakes ....................................................................................................... 148

Park Brake ............................................................................................ 148

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Summary of Contents for TM320

Page 1: ...OPERATOR S MANUAL This manual should always stay with the machine 9821 3100 6 04 2015 ENGLISH TM320...

Page 2: ...Customer Even if you have operated this type of equipment before it is very important that your new machines operations and functions are explained to you by a JCB Dealer Representative following deli...

Page 3: ...0 0 9821 3100 Notes Find manuals at https best manuals com...

Page 4: ...ntifying Your Machine 19 Machine Identification Plate 19 Typical Product Identification Number 19 Component Identification 20 Machine Security 24 Introduction 24 JCB Plantguard 24 Construction Equipme...

Page 5: ...nger Zone 87 Log Moving Handling 87 Working with a Boom 88 Use of Machines on Gradients or Slopes 99 Operating Environment 101 Operating in Low Temperatures 101 Operating in High Temperatures 101 Oper...

Page 6: ...ng Tools onto the Machine 135 Prepare the Machine for Maintenance 136 Introduction 136 How to Make the Machine Safe Boom Lowered 137 How to Make the Machine Safe Boom Lifted 137 Cleaning the Machine 1...

Page 7: ...Gearbox 172 Axles 173 Tyres and Wheels 175 Tyre Inflation 175 Windscreen Washer 177 Fire Extinguisher if fitted 178 Checking the Fire Extinguisher 178 Optional Attachments Introduction 179 Attachments...

Page 8: ...tion 200 Machine 200 Vibration Data 201 Introduction 201 Whole Body Vibration Data 202 Warranty Information Machine Service Record Sheet 203 Registration Information 205 European Community Standards E...

Page 9: ...Contents vi vi Page No Contents Find manuals at https best manuals com...

Page 10: ...s In this publication and on the machine there are safety notices Each notice starts with a signal word The signal word meanings are given below MDANGER Denotes an extreme hazard exists If proper prec...

Page 11: ...Safety Notices Important Information 2 2 9821 3100 6 Page left intentionally blank...

Page 12: ...the machines differ the text and or the illustration will specify This manual contains original instructions verified by the manufacturer or their authorised representative The manufacturer s policy i...

Page 13: ...nvironments Component Location Note The illustration s show a typical machine model your machine may look different from the model shown 1 ROPS FOPS cab 2 Transmission filter 3 Articulation lock 4 Sho...

Page 14: ...Introduction Machine Description 5 5 9821 3100 6 P1060994 8 Fig 2 12 6 14 7 16 8 15 9 11 10 13 17 18 27 28 30 29 22 20 21 19 31 32 33 26 34 25 23 24 5 4 2 1 3...

Page 15: ...ow the machine and have the skill to use it You must abide by all relevant laws health and safety regulations that apply to the country you are operating in The Operator Manual instructs you on the ma...

Page 16: ...ulations INT 1 3 7_2 MWARNING Raised Equipment Never walk or work under raised equipment unless it is supported by a mechanical device Equipment which is supported only by a hydraulic device can drop...

Page 17: ...y under your machine or if piled material collapses onto it Check for potholes and hidden debris logs ironwork etc Any of these could cause you to lose control of your machine Check for utilities such...

Page 18: ...T 2 1 1 MWARNING Airborne particles of light combustible material such as straw grass wood shavings etc must not be allowed to accumulate within the engine compartment or in the propshaft guards when...

Page 19: ...you operate a machine with a damaged or missing ROPS FOPS If the Roll Over Protection Structure ROPS Falling Objects Protection Structure FOPS has been in an accident do not use the machine until the...

Page 20: ...he handrails INT 2 1 7_1 Maintenance Safety MWARNING Communications Bad communications can cause accidents If two or more people are working on the machine make sure each is aware of what the others a...

Page 21: ...ne oil contains harmful contaminants which can cause skin cancer Do not handle used engine oil more than necessary Always use barrier cream or wear gloves to prevent skin contact Wash skin contaminate...

Page 22: ...oelastomeric materials such as Viton Fluorel and Technoflon Fluoroelastomeric materials subjected to high temperatures can produce highly corrosive hydrofluoric acid THIS ACID CAN SEVERELY BURN New fl...

Page 23: ...nterweights They are extremely heavy Do not attempt to remove them INT 3 2 5 MWARNING Compressed air is dangerous Wear suitable eye protection and gloves Never point a compressed air jet at yourself o...

Page 24: ...been blocked Always block the wheels at the opposite end of the machine that is to be jacked Do not work underneath a machine supported only by jacks Always support a jacked up machine on axle stands...

Page 25: ...when reading the safety labels Do not over stretch or place yourself in dangerous positions to read the safety labels If you do not understand the hazard shown on the safety label then refer to Safet...

Page 26: ...Introduction Safety Labels 17 17 9821 3100 6 Safety Label Identification T066880 1 Fig 3 817 7004 817 70002 817 70005 817 70112 817 70029 3 817 70012 2 332 P4581 332 S9994 332 F5855 817 70014...

Page 27: ...Read operators manual 817 70004 ISO 06C 817 70002 2 Part Number 817 70002 Description Pressure hazard Stop the engine remove the starter key and refer to Releasing the Hydraulic Pressure Routine Main...

Page 28: ...will be wrong Either get a replacement identification plate from your JCB Dealer or simply remove the old number This will prevent the wrong unit number being quoted when replacement parts are ordere...

Page 29: ...itre series D 4 8 litre series 2 A naturally aspirated Tier 2 B turbocharged Tier 2 C turbocharged and intercooled Tier 2 D turbocharged mechanical fuel injection mechanical Tier 3 E electronic common...

Page 30: ...bers The transmission serial number is stamped on the plate A which is attached to the front face The drop box serial number is stamped on plate B attached to the drop box The axle serial number is st...

Page 31: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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