JCI C070417, Operation And Service Manual And Parts Book

Page 1: ...86470 Franklin Blvd Eugene OR 97405 800 314 4656 541 736 1400 Fax 541 988 9401 24 7 Parts Number 888 474 0115 Kodiak Operation and Service Manual and Parts Book Kodiak Crusher S N C070417 ...

Page 2: ...JCI 24 7 Parts Number 888 474 0115 2007 JCI JCI KODIAK CRUSHERS Kodiak 200 Crusher Parts Book Serial Number C070417 ...

Page 3: ...e of any claimed defect must be provided to JCI within sixty 60 days of the discovery of any claimed defect s 2 Disclaimer Limitation of Warranties The expressed warranty described above is expressly in lieu of other warranties expressed or implied AND ANY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO ANY AND ALL IMPLIED WARRANTIES OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE A...

Page 4: ...the drive side of the crusher 3 Locate the parts to be replaced by using the parts lists and drawings in this catalog 4 Call your JCI dealer or use the JCI Parts contact information provided to order your parts Be sure to include model number and serial number when ordering Information Needed To Order Parts 1 Serial number of the equipment ex 99C04D1400LS for a crusher or 99LP05G32 for a screen 2 ...

Page 5: ... chamber Never attempt to manually clear jammed material from the crushing chamber while the upper frame is in the lowered clamping position Any material lodged in the chamber could release without warning and may be propelled upward through the feed opening Serious injury or death could result Do not tamper with crusher alarm components Never attempt to defeat electrical interlocks or to disable ...

Page 6: ...e crushing chamber and U seat after a clear for loose or jammed rock Do not adjust the close side setting smaller than the recommended minimum setting for your mantle and bowl liner combination An oil flow meter has been provided as a safety device to protect the crusher components in the event of a lubrication system failure Should the flow meter detect a flow of oil less than its preset value th...

Page 7: ...ial list of Items Contain in the Spare Parts Box ITEM QTY PART NUMBER DESCRIPTION COMMENTS 1 1 456051X MANTLE 242lbs Poured 2 1 406053X LINER 66lbs Poured 3 374 090037 MANGANESE BACKING MATERIAL ITEM QTY PART NUMBER DESCRIPTION COMMENTS 6 1 090034 WRENCH ALLEN Not Shown 7 1 450132 WRENCH MANTLE NUT STD Not Shown 2 1 ...

Page 8: ...Pinion Assembly 15 Upper Assembly 17 TIR Assembly 27 Decal Location JCI K200 30 Hopper Assembly 33 Remote Control Panel 34 Hydraulic Power Unit Assembly 41 Electrical Schematic 42 Hydraulic Power Unit Assembly 46 Hydraulic Manifold Assembly 54 Horn Assembly 56 Electrical Panel HPU 57 External Lube Assembly W Res 62 External Lube Reservoir Weldt 68 JBOX Lube Assembly 70 Lube Cable Assembly 72 150 F...

Page 9: ...JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 1 7 6 07 Rev C REFERENCE 406000 Final Assembly ...

Page 10: ...00 See page for 406118 8 1 406083 HOPPER ASSEMBLY 13 4 076024 NUT 1 2 13NC Not Shown 14 1 090034 WRENCH ALLEN 7 8 Not Shown 15 1 450133 EYE CONE LIFTING Not Shown 16 1 450132 WRENCH MANTLE NUT STD Not Shown 17 1 456294 RELIEF CYLINDER TEST BLOCK 18 1 087091 CAVITY PLUG T16A 2 19 1 083074 OIL SAMPLER NEEDLE W TUBIN Not Shown 20 1 085001 FILTER ELEMENT DONALDSON Not Shown 21 4 546338 SHIM 16 GA BASE...

Page 11: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 3 7 6 07 Rev C REFERENCE 406001 Lower Assembly ...

Page 12: ...REFERENCE 406001 7 6 07 Rev C Lower Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 4 ...

Page 13: ...RING SMALLEY WHM 162 4 1 406014 CLUTCH GUIDE RING 5 4 070130 CAPSCREW HEX 5 16 24NF X 3 4 6 4 070203 CAPSCREW SOC 5 16 18NC X 1 1 2 7 1 406015 COVER BRAKE HOUSING 8 12 070059 CAP SCREW HEX 1 2 13NC X 1 3 4 9 46 078025 WASHER LOCK 1 2 11 1 450043 SEAL RING BASE FRAME 12 1 406192 WEDGE PLATE ASSEMBLY 13 1 450166 THRUST PLATE 14 6 070152 CAPSCREW HEX 1 14NF X 3 15 1 406087 SHAFT CONE BRAKE 16 2 40611...

Page 14: ... 8 11NC X1 3 4 26 8 078014 WASHER LOCK 5 8 27 1 406216 PINION TUNNEL ACCESS COVER 28 18 070058 CAP SCREW HEX 1 2 13NC X 1 G5 32 8 406116 VSEAT SEAL RETAINER 33 8 406117 VSEAT SEAL RUBBER 34 16 070016 CAPSCREW HEX 1 2 13NC X 1 1 2 35 1 083907 ELBOW ST 2 1 2 PIPE 90 DEG 36 2 083249 PLUG PIPE 2 1 2 NPT SQ HEAD 37 1 083615 FS2503 08 08 38 1 083517 FS0304 C 088 40 2 080032 PLUG MAGNETIC 1 42 1 450157 K...

Page 15: ...6A 10 6 09 Rev G REF 406020 Baseframe with V Seat Liner ...

Page 16: ...REF 406020 10 6 09 Rev G Baseframe with V Seat Liner 6B ...

Page 17: ... 1 406028 BASEFRAME SPINDLE 3 1 450249 NUT SPINDLE 1200LS AN 44 4 5 456344 PLUG 1 625 DIA X 0 500 5 4 406016 LINER VSEAT 3 5 7 2 080122 FLANGE WELD 2 1 2NPT W O PILOT 9 6 406027 CYL MOUNTING EYE 10 12 079119 PIN DOWEL 500 OD X 1 000 11 1 406069 PL WEAR TUNNEL PINION 12 4 406112 STRUT GUARD BASE FRAME ...

Page 18: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 7 7 6 07 Rev A REFERENCE 546467 Pin Clutch Assembly ...

Page 19: ...474 0115 2006 JCI PAGE 8 ITEM QTY PART NUMBER DESCRIPTION COMMENTS 1 1 546640 DRIVE BLOCK 2 1 546454 RATCHET BLOCK 3 6 546641 DRIVE PIN 4 1 546460 THRUST WASHER 5 6 090442 SPRING C0600 0490 1750 COMPRES 6 6 070496 CAPSCREW BUTTON 1 2 13NCX3 4 7 1 079052 RET RING SMALLEY WS 250 ...

Page 20: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 9 7 6 07 Rev A REFERENCE 406192 Wedge Plate Assembly ...

Page 21: ...REFERENCE 406192 7 6 07 Rev A Wedge Plate Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 10 ...

Page 22: ...7 2 406005 LOWER COUNTERWEIGHT 8 6 070277 CAPSCREW SOC 3 4 10NC X 3 1 2 9 1 406017 THRUST BEARING 10 1 450007 SEAL RING UPPER WEDGE PLATE 13 3 450228 UPPER RADIAL RETAINER 14 6 070027 CAP SCREW HEX 1 2 13NC X1 1 4 15 1 406006 UPPER COUNTERWEIGHT 16 1 406007 UPPER COUNTERWEIGHT 17 6 070465 CAPSCREW SOC 3 4 10NC X 2 18 1 406008 COUNTERWEIGHT CAP 19 1 406009 COUNTERWEIGHT CAP 20 1 406013 COUNTERWEIGH...

Page 23: ... REFERENCE 450497 Floating Plate Assembly ITEM QTY PART NUMBER DESCRIPTION COMMENTS 1 1 450168 FLOATING PLATE 2 2 450312 FLOATING PLATE UPPER INSERT 3 2 450313 FLOATING PLATE LOWER INSERT 4 16 070039 CAP SCREW SOC 3 8 16NC X 3 4 5 2 450498 FLOATING PLATE UPPER INSERT ...

Page 24: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 13 7 6 07 Rev A REFERENCE 406040 Cone Assembly ...

Page 25: ...NE 4 4 070032 CAPSCREW HEX 3 8 16NC X 1 1 4 5 1 406086 BOLT MANTLE 7 1 450258 PIN 875 X 2 000 8 1 456304 BAR TORQUE 9 2 070189 CAPSCREW SOC 7 8 9NC X 1 3 4 10 1 450018 RING SEAL CONE 12 1 540103 FOAM 1X2X44 13 1 084050 O RING 6227 60 14 1 450056 WASHER MANTLE 15 1 450057 NUT MANTLE 16 1 450053 CAP NUT MANTLE 45 INCH 17 1 070105 CAPSCREW SOC 1 1 4 7NC X2 1 2 18 4 406113 BAND WEAR SKIRT CONE 19 1 45...

Page 26: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 15 7 6 07 Rev 0 REFERENCE 406073 Pinion Assembly ...

Page 27: ...20 BEARING PINION CONE INNER 5 1 450119 BEARING PINION CUP INNER 6 1 406072 PINION HOUSING 7 1 450117 BEARING PINION CUP OUTER 8 1 450118 BEARING PINION CONE OUTER 9 2 076018 LOCKNUT AN 16 10 1 078013 LOCKWASHER W 16 11 1 450028 FLINGER INNER 12 1 450027 COVER PLATE 13 8 078024 WASHER LOCK 3 8 14 8 070032 CAP SCREW HEX 3 8 16NC X1 1 4 15 1 450029 FLINGER OUTER 16 1 070142 SETSCREW 3 8 X 3 8 NC SOC...

Page 28: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 17 7 6 07 Rev B REFERENCE 406030 Upper Assembly ...

Page 29: ...REFERENCE 406030 7 6 07 Rev B Upper Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 18 ...

Page 30: ...REFERENCE 406030 7 6 07 Rev B Upper Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 19 ...

Page 31: ...REFERENCE 406030 7 6 07 Rev B Upper Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 20 ...

Page 32: ...REFERENCE 406030 7 6 07 Rev B Upper Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 21 ...

Page 33: ...REFERENCE 406030 7 6 07 Rev B Upper Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 22 ...

Page 34: ...REFERENCE 406030 7 6 07 Rev B Upper Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 23 ...

Page 35: ... 1 406050 SEAL PISTON 16 4 546192 ROD ACETAL SQ 7 8X7 8X48 17 6 406091 SEAL RING RETAINER DRIVE UPPR 18 12 406093 SEAL RING DRIVE RBBR 19 6 406092 SEAL RING RETAINER DRIVE LWR 20 36 070058 CAPSCREW HEX 1 2 13NC X 1 G5 21 1 083566 FS6400 04 06 O 22 1 088140 4G 4FFORX90S 23 1 088345 4G FPX 24 31 088010 HOSE 4G2 25 1 406031 BOWL MACHINED 26 12 5167 084002 O RING 1 4 27 1 406065 RING DRIVE FAB MACHINI...

Page 36: ...GEAR DRIVE 14T 2 DP 7 PD 58 4 070155 SETSCREW SOC 3 8 16NC X 3 4 59 2 546124 GEAR PL HOLD DOWN 60 4 070200 CAPSCREW HEX 1 2 20NF X1 1 2 61 2 546056 GUARD GEAR HYD DRIVE REMOTE 62 8 070008 CAPSCREW HEX 3 8 16NC X1G5 63 8 078024 WASHER LOCK 3 8 65 3 070003 CAPSCREW HEX 3 4 10NC X 1 1 2 66 3 076058 NUT JAM 3 4 10 NC 67 4 406204 FOAM UNDER BOWL RET RING 68 1 406077 RING RETAINER BOWL 69 8 406078 BOLT ...

Page 37: ...v B Upper Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 26 82 1 083038 CPLR DISC QUICK PVV 14 F 83 1 083051 TMP 14 84 3 406205 FOAM LINER RET 85 4 406206 LINER CAP FILL HOLE ITEM QTY PART NUMBER DESCRIPTION COMMENTS ...

Page 38: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 27 7 6 07 Rev B REFERENCE 406094 TIR Assembly ...

Page 39: ...REFERENCE 406094 7 6 07 Rev B TIR Assembly JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 28 ...

Page 40: ... WASHER SPHERICAL TIR CYLINDER 9 24 083595 FS6400 12 16 O 10 288 088013 HOSE 12G2 11 24 088213 12G 12FFORX45 12 3 087090 VALVE RELIEF CARTRIDGE 13 6 078004 WASHER HT 1 2 14 6 070027 CAP SCREW HEX 1 2 13NC X1 1 4 15 24 070061 CAP SCREW HEX 1 4 20NC X 1 2 16 2 083476 FS6400 08 08 O 17 8 083128 6408 H 08 O 18 1 087004 VALVE RELIEF 3 8 SHORT BODY 19 1 083962 6405 08 06 O 20 1 083987 FS2501 04 04 21 2 ...

Page 41: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 30 7 6 07 Rev 0 REFERENCE 406118 Decal Location JCI K200 ...

Page 42: ...REFERENCE 406118 7 6 07 Rev 0 Decal Location JCI K200 JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 31 ...

Page 43: ...67 DECAL NOTICE DO NOT ALLOW MAT 1 090068 DECAL CAUTION CONSULT YR OPER 1 090074 DECAL WORLD CLASS 2 090150 SERIAL NUMBER PLATE RA CRUSHER 1 090354 DECAL DANGER HYD FLUID 2 090393 DECAL CRUSHING ZONE K200 2 090394 DECAL KODIAK 200 2 090403 DECAL EYE AND EAR PROTECTION 1 090404 DECAL WARNING ROTATING SHAFT 1 090405 DECAL WARNING PINCH POINT 2 090406 DECAL WARNING FALL HAZARD 2 090407 DECAL WARNING ...

Page 44: ... 474 0115 2006 JCI PAGE 33 7 6 07 Rev B REFERENCE 406083 Hopper Assembly ITEM QTY PART NUMBER DESCRIPTION COMMENTS 6 1 406085 HOPPER RING INNER 7 1 406084 HOPPER RING 8 1 406070 HOPPER RING UPPER 9 1 456098 FLANGE ROLLED 54 ID ...

Page 45: ...JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 34 7 6 07 Rev A REFERENCE 406137 Remote Control Panel ...

Page 46: ...REFERENCE 406137 7 6 07 Rev A Remote Control Panel JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 35 ...

Page 47: ...REFERENCE 406137 7 6 07 Rev A Remote Control Panel JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 36 ...

Page 48: ...REFERENCE 406137 7 6 07 Rev A Remote Control Panel JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 37 ...

Page 49: ...REFERENCE 406137 7 6 07 Rev A Remote Control Panel JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 38 ...

Page 50: ...0074 RELAY SOCKET DIN MT 8PIN 18 24 020182 DIN MOUNTING RAIL DIN 3 19 1 020162 PWR SUPPLY 7 5W 12VDC PS5R A12 20 12 020104 DUCT WIRING 2 25X3 00 21 12 020105 DUCT WIRING COVER T225CW 22 1 020115 RCPT 6PIN MS3102A14S 6S 23 1 020118 RCPT DUST CAP MS25043 14D 24 1 020168 CONN PIN INSERT F 1 16 T B 25 1 020169 CONN PIN INSERT F 17 32 T B 26 1 020173 CONN BASE PNL MT T B PB232A 27 4 070056 MACH SCREW R...

Page 51: ...4 7 Parts Number 888 474 0115 2007 JCI PAGE 40 43 600 026739 CABLE 18 3 SHIELD 8770 44 120 020191 WIRE 16 MTW WHT 45 192 020191 WIRE 16 MTW WHT 46 2 020510 TERM BLOCK END PLATE 47 190 026500 MARKER SLEEVE PSPT 187 1W ITEM QTY PART NUMBER DESCRIPTION COMMENTS ...

Page 52: ...88 474 0115 2006 JCI PAGE 41 7 6 07 Rev 0 REFERENCE 406142 Hydraulic Power Unit Assembly ITEM QTY PART NUMBER DESCRIPTION COMMENTS 1 0 406202 ELECTRICAL SCHEMATIC 2 1 456157 HYD POWER UNIT ASSY 3 1 406203 ELECTRICAL PANEL HPU ...

Page 53: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 42 7 6 07 Rev 0 REFERENCE 406202 Electrical Schematic ...

Page 54: ...REFERENCE 406202 7 6 07 Rev 0 Electrical Schematic JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 43 ...

Page 55: ...REFERENCE 406202 7 6 07 Rev 0 Electrical Schematic JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 44 ...

Page 56: ...REFERENCE 406202 7 6 07 Rev 0 Electrical Schematic JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 45 ...

Page 57: ...JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 46 7 6 07 Rev R REFERENCE 456157 Hydraulic Power Unit Assembly ...

Page 58: ...REFERENCE 456157 7 6 07 Rev R Hydraulic Power Unit Assembly JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 47 ...

Page 59: ...REFERENCE 456157 7 6 07 Rev R Hydraulic Power Unit Assembly JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 48 ...

Page 60: ...REFERENCE 456157 7 6 07 Rev R Hydraulic Power Unit Assembly JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 49 ...

Page 61: ...REFERENCE 456157 7 6 07 Rev R Hydraulic Power Unit Assembly JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 50 ...

Page 62: ... NUT NYLOCK 1 4 20NC 13 24 070027 CAPSCREW HEX 1 2 13NC X 1 1 4 15 56 078019 WASHER FLAT 1 2 16 4 070043 CAPSCREW HEX 3 8 16NC X 2 G5 17 4 076009 NUT NYLOCK 3 8 16NC 18 2 078024 WASHER LOCK 3 8 19 2 070008 CAPSCREW HEX 3 8 16NC X1G5 20 1 085004 ASSY FILTER DONALDSON HAK05 21 1 085022 DIFFUSER RET LINE 1 1 4 22 1 083109 PIPE SCH40 1 1 4 X 2 NPT 23 1 083521 CROSS 1 1 4 NPT BLACK PIPE 24 1 083174 540...

Page 63: ...59 1 456162 DOOR ENCLOSURE HPU 60 2 090185 HINGE LIFT OFF WELDABLE 61 1 090416 LATCH T HANDLE FLUSH W HOLES 62 2 090030 DECAL JCI LOGO 63 3 456204 ANGLE DOOR STOP 64 1 456164 CVR OIL RESERVOIR HPU 65 16 020014 CORD GRIP 1 2 38 50 CGB194 66 9 020038 SEALING RING T B 5262 67 9 020039 RIGID 1 2 LOCKNUT T B 141 68 1 020175 CORD GRIP 625 75 CGB296 69 1 020018 SEALING RING 3 4 T B 5263 70 1 020019 RIGID...

Page 64: ... 97 2 083072 5406 06 04 98 170 020013 CORD 16 3 SJO 99 8 078016 WASHER FLAT 5 16 100 1 083160 5406 12 08 101 1 020217 SW TEMP SEE TEXT 103 1 020148 KNOCKOUT SEAL 1 2 90050 104 1 450187 ASSY HORN 115V NO PROJECTOR 108 1 087008 VALVE HYDRA FORCE SV10 20 05 109 1 087033 VALVE BODY B10 2 A8T 110 2 083594 6400 04 08 O 111 1 546551 BRKT MNTG SV10 20 112 1 082144 HOSE F451TC3939 4 4 4 32 0 180 113 2 0704...

Page 65: ...JCI 24 7 Parts Number 888 474 0115 2003 JCI PAGE 54 10 23 03 Rev K REFERENCE 456184 Hydraulic Manifold Assembly ...

Page 66: ...023 VALVE CHECK CARTRIDGE 11 2 083244 PLUG ALLEN SAE 10 13 1 087025 VALVE SHUTTLE CARTRIDGE 14 2 083169 ELBOW 90 DEG 4 6 C50X 15 2 083183 CONNECTOR 6 G6X 16 1 083173 CHECK VALVE IN LINE 10 17 1 083172 ELBOW SWIVEL NUT 10 C6X 18 1 083171 ELBOW 90 DEG 12 10 C50X 19 3 089016 GAUGE 0 5000 PSI 20 2 083184 CONNECTOR 6 F50X 21 1 087031 CABLE GLAND DIN CONN 43650 22 2 087032 VALVE CHECK P O CARTRIDGE 23 1...

Page 67: ...JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 56 02 26 04 Rev A REFERENCE 450187 Horn Assembly ITEM QTY PART NUMBER DESCRIPTION COMMENTS 1 1 020001 HORN BASE 2 1 020002 HORN FED SIGNAL ...

Page 68: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 57 7 6 07 Rev 0 REFERENCE 406203 Electrical Panel HPU ...

Page 69: ...REFERENCE 406203 7 6 07 Rev 0 Electrical Panel HPU JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 58 ...

Page 70: ...REFERENCE 406203 7 6 07 Rev 0 Electrical Panel HPU JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 59 ...

Page 71: ...21 1 020018 SEALING RING 5263 3 4 22 1 020019 LOCKNUT RID METAL CON 3 4 T 23 13 5 020104 DUCT WIRING 2 25 X 3 00 TY DUC 24 13 5 020105 COVER WIRE DUCT TY DUCT 25 1 020069 METER ELASPED HOUR 32 24 020028 WIRE 10 GA THHN WHITE 33 120 020029 WIRE 10 GA THHN RED 41 4 020501 TERM BLOCK J16 AB1492 J16 42 2 020509 CENTER JUMPER 2 POLE J16 43 3 020505 CENTER JUMPER 2POLE J4 44 48 020191 WIRE 16 GA MTW WHI...

Page 72: ...Rev 0 Electrical Panel HPU JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 61 64 1 020183 RELAY TIME DELAY OFF 65 1 026794 SOCKET DIN RAIL MT 11 PIN 66 1 020506 CENTER JUMPER 3POLE J4 ITEM QTY PART NUMBER DESCRIPTION COMMENTS ...

Page 73: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 62 7 6 07 Rev E REFERENCE 406058 External Lube Assembly W Res ...

Page 74: ...REFERENCE 406058 7 6 07 Rev E External Lube Assembly W Res JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 63 ...

Page 75: ...REFERENCE 406058 7 6 07 Rev E External Lube Assembly W Res JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 64 ...

Page 76: ...REFERENCE 406058 7 6 07 Rev E External Lube Assembly W Res JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 65 ...

Page 77: ...16 14 1 088104 16G 16MP 15 1 088144 16G 16FFORX90S 16 24 088014 HOSE 16G2 17 1 085004 ASSY FILTER DONALDSON HAK05 19 2 083052 5406 20 12 20 1 083193 5404 12 12 21 2 083191 5605 12 12 12 22 1 083192 NIPPLE 3 4 NPT X 5 BLK 23 1 083216 use 080034 same as 083216 24 1 083026 5502 04 02 25 1 083016 PLUG SAMPLER 26 1 083160 5406 12 08 27 1 080027 SWITCH FLOW 54 28 1 083062 5406 HP 08 29 1 083030 5404 12 ...

Page 78: ...8016 WASHER FLAT 5 16 58 6 078017 WASHER FLAT 3 8 59 4 078023 WASHER LOCK 5 16 60 8 078024 WASHER LOCK 3 8 61 7 076026 NUT NYLOCK 1 4 20NC 62 4 076022 NUT 5 16 18NC 63 8 076027 NUT NYLOCK 5 16 18NC 64 3 083517 CAP PIPE BLACK 1 2 NPT 65 1 083249 PLUG PIPE NPT SQ HEAD 2 1 2 66 1 090194 DECAL ROTATION ARROW 67 1 090311 DECAL DANGER HIGH VOLTAGE 69 1 020519 SW LEVEL GEMS LS 7 TYPE 9 70 1 020520 RIGID ...

Page 79: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 68 7 6 07 Rev B REFERENCE 406059 External Lube Reservoir Weldt ...

Page 80: ... 1 080060 WELD FLANGE 3 4 NPT 16 3 080000 WELDING FLANGE 1 W PILOT 17 2 080114 WELD FLANGE 2 NPT 18 2 080122 WELD FLANGE 2 1 2NPT W O PILOT 19 1 406032 KIT TANK GASKET 20 12 070027 CAP SCREW HEX 1 2 13NC X1 1 4 21 12 076005 NUT NYLOCK 1 2 13NC 22 12 078019 WASHER FLAT 1 2 23 1 083909 5404 N 40x4 000 24 1 083923 CAP BLACK PIPE 2 1 2 25 1 085019 FILTER BREATHER 26 2 080032 PLUG MAGNETIC 1 ...

Page 81: ...JCI 24 7 Parts Number 888 474 0115 2006 JCI PAGE 70 7 6 07 Rev B REFERENCE 406082 JBOX Lube Assembly ...

Page 82: ...20039 LOCKNUT RID METAL CONDUIT 1 2 6 1 020516 CONNECTOR CGB193 1 2 25 375 7 2 020040 CONNECTOR CGB295 3 4 50 56 8 2 020018 SEALING RING 5263 3 4 9 2 020019 LOCKNUT RID METAL CON 3 4 T 10 6 020182 DIN MOUNTING RAIL DIN 3 11 1 020103 GROUND BAR KIT 14 POS 12 18 020500 TERM BLOCK J4 AB1492 J4 13 2 020510 END PLATES AB 1492 EBJ3 14 2 020512 END STOP AB1492 EAJ35 15 1 020148 KNOCKOUT SEAL 1 2 16 2 070...

Page 83: ... FLEX CONN 3 4 STR NM 2 360 020033 FLEX 3 4 CONDUIT NM 3 396 025386 WIRE 12 THHN GRN 4 648 025381 WIRE 10 THHN BLK 5 648 025387 WIRE 10 THHN WHT 6 396 020030 WIRE 16 MTW BLK 7 1944 020133 WIRE 14 MTW RED 8 324 020179 WIRE 16 MTW WHT 9 0 038 020177 MARKER SLEEVE PSPT 187 1W 10 396 020031 WIRE 16 MTW BLU NOT SHOWN 11 1 026138 FLEX CONN 3 4 90 NM NOT SHOWN ...

Page 84: ...REFERENCE 406146 7 6 07 Rev 0 Lube Cable Assembly JCI 24 7 Parts Number 888 474 0115 2007 JCI PAGE 73 ...

Page 85: ...ENCE 546326 150 FT SENSOR CABLE ITEM QTY PART NUMBER DESCRIPTION COMMENTS 1 1 020116 PLUG 6 PIN 90DEG MS3108B14S 6P 2 2 020117 CABLE CLAMP W BUSH MS3057 6A 3 2 020119 PLUG DUST CAP MS25042 14D 4 150 020130 CABLE 18 4 SHIELD EWCA25384 5 1 020131 CONN PLUG STR MS3106B14S 6P ...