JCM GLOBAL RDM-100 Series, Integration Manual

Page 1: ... 2016 JAPAN CASH MACHINE CO LTD Website http www jcmglobal com Issue 4111 IGE 01 00 RDM 100 Series Retail Deposit Module Integration Guide Revision A Aug 24 2016 P N 960 000186R_Rev A EDP 253995 ...

Page 2: ...k CB Scheme FCC IC Directives Electrical Current Symbol Direct Current indicates Direct Current values on product labels REVISION HISTORY Rev Date Reason for Update Comment A 8 24 16 Initial Document or or or or See Below Contains Transmitter Module FCC ID VZQNRWA3 MODEL NO NRWA3 IC 8285A NRWA3 This device complies with Part 15 of FCC Rules and RSS Gen of IC Rules Operation is subject to the follo...

Page 3: ... RS232C Interface Pin Assignment 10 USB Connector Pin Assignment 11 5 PREVENTIVE MAINTENANCE 12 Clearing a Banknote Jam 12 Option Top Cover Open Close 12 BNF Assembly Banknote Jam 12 Transport Assembly Banknote Jam 13 BAU Banknote Jam 13 Holding Transport Rear Assembly Banknote Jam 13 Upper and Lower Transport Assembly Banknote Jam 14 RJ Assembly Cash Box Transport Assembly Banknote Jam 15 Cleanin...

Page 4: ...HOOTING 28 Introduction 28 Troubleshooting Overview 28 Fault Table Listings 28 9 UNIT DIMENSIONS 33 Entire Unit Outside Dimensions 33 Entire Unit with Optional Top Cover Outside Dimensions 34 RDM 100 Installation Maintenance Space Requirements 35 10 TECHNICAL CONTACT INFORMATION 37 Americas 37 JCM American 37 Europe Middle East Africa Russia 37 JCM Europe GmbH 37 UK Ireland 37 JCM Europe UK Office...

Page 5: ...Transport Path 12 Figure 20 Transport Assembly Latch 13 Figure 21 Transport Path 13 Figure 22 BAU Latch 13 Figure 23 BAU Transport Path 13 Figure 24 Holding Transport Rear Cover Latch 13 Figure 25 Holding Transport Assembly 14 Figure 26 Holding Transport Rear Cover Latch 14 Figure 27 Upper Transport Assembly Open 14 Figure 28 Upper and Lower Transport Assembly 14 Figure 29 RDM 100 Unit Withdraw 1 ...

Page 6: ...Communication Interface 24 Figure 49 RDM 100 BAU Communication Interface 25 Figure 50 RDM 100 Power ON Status Operational Flowchart 26 Figure 51 RDM 100 Stand by Status Operational Flowchart 27 Figure 52 RDM 100 Error Status Operational Flowchart 27 Figure 53 RDM 100 Unit Entire Outside Dimensions 33 Figure 54 RDM 100 Unit with Optional Top Cover Entire Outside Dimensions 34 Figure 55 RDM 100 Inst...

Page 7: ...ical Specifications 5 Table 3 RDM 100 Environmental Specifications 6 Table 4 RDM 100 Electrical Specifications 6 Table 5 RDM 100 Structural Specifications 6 Table 6 RDM 100 Power Source Pin Assignments 10 Table 7 RDM 100 RS232C Interface Pin Assignments 10 Table 8 RDM 100 USB Connector Pin Assignments 11 Table 9 RDM 100 Sensor Type Cleaning Methods 17 Table 10 General Fault Conditions 28 ...

Page 8: ...THIS PAGE INTENTIONALLY LEFT BLANK RDM 100 Series Retail Deposit Module P N 960 000186R_Rev A EDP 253995 2016 JAPAN CASH MACHINE CO LTD vi ...

Page 9: ...ntenance Standard Interface Circuit Schematics Operational Flowchart Troubleshooting Unit Dimensions Technical Contact Information In order to make operating this device and navigat ing within this manual easier the following illustra tions are used Safety Instructions need to be observed in order to protect the operators and the equipment these are identified with Bold text and the following pict...

Page 10: ...e evaporated or sporadic chemicals 7 Clean and maintain the Unit regularly when located in an excessively smoke filled environ ment Mounting Dismounting Transportation Methods for mounting dismounting and transport ing the unit 1 Be sure to turn the Power OFF before mounting or removing the Unit from its permanent location Plugging or unplugging Connector Plugs from their receptacles while the Pow...

Page 11: ...red fifty Banknotes can be inserted into the BNF Insertion Slot at one time High Speed Processing The deposit processing speed is 6 Notes per second 150mm Banknotes Deposit Module featuring the BAU Unit High Speed and High Performance Banknote Acceptor Unit the BAU is featured as the Validation Unit The Banknotes validated by the BAU are stacked into the Cash Box Banknotes that can not be validate...

Page 12: ...sport Assembly d Transport Top Cover e BNF Top Cover f BNF Set Button g Banknote Insertion Slot h Banknote Return Slot i Latch Handle j Latch Button k Upper Transport Assembly l Lower Transport Assembly m Stay n Holding Transport Rear Cover o Latch Lever Holding Transport Assembly p Latch Lever Cash Box Front Transport Assembly q Course Cover r Cash Box Transport Path s Top Cover Option t Top Cove...

Page 13: ...mination Maximum Banknote Types Accepted Long side 110 177mm 4 33 6 97 in Short side 60 85mm 2 36 3 35 in Use the other return tray if the Long Side is greater than 160mm Insertion Direction Four Way Bulk Feed Approximately 250 Notes Maximum US Dollar New Banknote Processing Speed 6 Notes per second 150mm Banknotes Return Tray Capacity Approximately 20 Notes Maximum Separate Cash Box Usable Separa...

Page 14: ...rm color incandescent light range radiant of 0 to 45 degrees from all sides or if light from a Mercury Lamp a radiant angle between 10 to 85 degrees Installation Indoors Only Built in Fixture material shape must endure 55kg weight without distortion Table 4 RDM 100 Electrical Specifications Supply Voltage Use a Current Source Limiting Power Supply 24V DC 10 Current Consumption 24V DC Standby 0 4A ...

Page 15: ...steps to install the RDM 100 Unit 1 Confirm that the Rail Brackets Figure 6 a were installed on both sides of RDM 100 Unit 2 Position the RDM 100 Unit to align the Rail Bracket Installation Holes on the Cash Box Ceil ing to the Rail Brackets Holes Attach the Rail Brackets to the Cash Box Ceiling with the six 6 M4x8 or greater Screws with Washers Figure 7 a1 to a6 3 Withdraw the RDM 100 Unit from t...

Page 16: ... top side 5 Place the RDM 100 Unit to the home position 6 Confirm that the RDM 100 Unit is firmly installed without backlash 7 Slide the RDM 100 Unit forward and backward and confirm the movement is smooth This completes the RDM 100 Unit Installation Figure 9 Top Side Mounting Figure 9 Top Side Mounting a1 a2 a3 a4 Figure 10 Bottom Side Mounting Figure 10 Bottom Side Mounting a1 a2 a3 a4 b1 b2 b3 ...

Page 17: ...trates the RDM 100 Installation Dimensions Figure 14 RDM 100 Installation Dimensions Cash Box Ceiling Rectangle Hole 57 9 0 2 0 41 0 5 0 82 0 2 0 122 3 0 2 0 7 33 3 0 2 55 0 2 67 85 0 2 150 0 2 150 0 2 214 0 2 4xM4 when retainig from the Front Side 6xM4 4xØ4 5 0 2 All dimensions in millimeters Unit Front Side Figure 14 RDM 100 Installation Dimensions ...

Page 18: ... 4 GND GND 5 FG Host Frame Ground 6 NC Not Connected Table 7 RDM 100 RS232C Interface Pin Assignments Be sure to remove electrical power when connecting disconnecting the Communication Harness Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Unit s backside Function 1 NC Not Connected 2 TXD O Send data from the RDM 100 The signal name is considered from the RDM 1...

Page 19: ...in Assignments Be sure to remove electrical power when connecting disconnecting the Communication Harness Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Unit s backside Function 1 VBUS USB VBUS 2 D I O USB D 3 D I O USB D 4 GND USB GND The shell part of the GND and the connector is connected inside of the unit 3 4 1 2 Connector USB Type B Receptacle Mating Conn...

Page 20: ...ore letting loose of the cover BNF ASSEMBLY BANKNOTE JAM Perform the following steps to clear the Banknote Jam within the BNF Assembly 1 Open the BNF Top Cover while pressing the BNF Set Button located on both sides of the BNF Top Cover 2 If a Banknote is detected in the BNF Transport Path remove the jammed banknote 5 PREVENTIVE MAINTENANCE Figure 15 Opening Option Top Cover 1 Figure 15 Opening Op...

Page 21: ...a Banknote is detected in the BAU Transport remove the jammed banknote HOLDING TRANSPORT REAR ASSEMBLY BANKNOTE JAM Perform the following steps to clear a Banknote Jam within the Holding Transport Rear Assembly 1 To open the Holding Transport Rear Cover press the Latch Lever in the direction indicated by the engraved arrow and pull the Rear Cover open Figure 20 Transport Assembly Latch Figure 20 T...

Page 22: ...the Upper Transport Assembly 3 If a jammed Banknote is detected in the Transport Path remove the jammed Banknote Figure 25 Holding Transport Assembly Figure 25 Holding Transport Assembly Transport Path Latch Lever Figure 26 Holding Transport Rear Cover Latch Figure 26 Holding Transport Rear Cover Latch Latch Upper Transport Assembly Button Figure 27 Upper Transport Assembly Open Figure 27 Upper Tr...

Page 23: ... Course Cover upward while pressing the Latch Lever in direction indicated by the engraved arrow 5 If a jammed Banknote is detected in the Transport Path remove the Banknote Figure 29 RDM 100 Unit Withdraw 1 Figure 29 RDM 100 Unit Withdraw 1 Latch Handle Figure 30 RDM 100 Unit Withdraw 2 Figure 30 RDM 100 Unit Withdraw 2 Figure 31 Cash Box Transport Entrance Area Figure 31 Cash Box Transport Entra...

Page 24: ...lean the RDM 100 Unit s Sensors and Rollers proceed as follows 1 Turn the power OFF on both RDM 100 and the Host Machine 2 Open the RDM 100 Unit and each Assembly within the RDM 100 Unit 3 Clean the appropriate path and Lens of each Sensor and Roller Caution Do not use Alcohol thinner or Citrus based products for cleaning any Banknote transport Sensors or surfaces The lenses can become clouded by ...

Page 25: ... Transport Positioning Sensor 3 G RJ Assembly Holding Transport Positioning Sensor 4 Holding Transport Positioning Sensor 5 Holding Transport Positioning Sensor 6 Cash Box Transport Positioning Detection Sensor 1 Cash Box Transport Positioning Detection Sensor 2 H Cash Box Transport Assembly Cash Box Transport Positioning Detection Sensor 3 Figure 35 RDM 100 Sensor Locations Figure 35 RDM 100 Sens...

Page 26: ...t wet lint free Micro fiber cloth Sensors Yellow Color Rollers Green Color Belts Brown Color NOTE To open each Unit s Transport Path refer to the Clearing a Banknote Jam on page 12 BNF ASSEMBLY CLEANING BNF Remaining Sensor Start Sensor Cleaning Open the BNF Top Cover and clean the BNF Sensors and Rollers Figure 36 BNF Assembly Sensor Roller Cleaning Locations Figure 36 BNF Assembly Sensor Roller ...

Page 27: ...nsor is visible and clean the Sensors and Rollers Figure 37 Transport Assembly Top Cover Removal Figure 37 Transport Assembly Top Cover Removal When lifting the Transport Assembly Top Cover ensure it is in the correct open position The retaining shaft comes out of the unit easily To avoid damaging or cracking of the unit do not exert excessive force when removing Transport Assembly Top Cover Figur...

Page 28: ...the Transport Path Figure 39 Cutout Location Figure 39 Cutout Location Cutout Be sure the Shaft is installed into the Cutouts on both sides correctly If the Shaft is not installed correctly the Unit could become damaged Figure 40 Transport Assembly Sensor Roller Locations Figure 40 Transport Assembly Sensor Roller Locations BAU Front Positioning BNF Stop Sensor 2 Sensor Pinch Roller Transport Roll...

Page 29: ...Sensor Roller Belt Locations Figure 41 BAU Assembly Sensor Roller Belt Locations Entrance Sensor Reference Paper Exit Upper CIS Penetration Upper UV Lower UV Lower CIS Magnetic Sensor Reference Paper Sensor Pinch Roller Transport Belt Sensor NOTE Refer to the BAU Maintenance and Operation Manual for more details Figure 42 Holding Transport Rear Assembly Sensor Belt Locations Figure 42 Holding Tran...

Page 30: ...or 5 Holding Transport Positioning Sensor 4 Holding Transport Positioning Sensor 3 Holding Transport Positioning Sensor 2 Transport Belt Figure 44 Holding Transport Assembly Lower Sensor Belt Locations Figure 44 Holding Transport Assembly Lower Sensor Belt Locations Holding Transport Positioning Sensor 2 Holding Transport Positioning Sensor 3 Holding Transport Positioning Sensor 4 Holding Transpor...

Page 31: ... Cover and clean each Sensor and Roller Figure 45 Cash Box Transport Entrance Location Figure 45 Cash Box Transport Entrance Location Cash Box Transport Entrance Area Figure 46 Cash Box Transport Assembly Sensor Belt Locations Figure 46 Cash Box Transport Assembly Sensor Belt Locations Cash Box Transport Positioning Detection Sensor 1 Cash Box Transport Positioning Detection Sensor 2 Cash Box Tran...

Page 32: ... 11 9 16 1 2 4 5 6 13 8 10 12 15 3 7 14 T1 IN R1 OU T SHDN EN C1 C1 C2 C2 T1 OU T R1 IN NC NC VCC V V GND C242 0 1u C243 0 1u GND SP3220EBE Y C231 0 1u C244 0 1u GND C230 0 1u VCC 3 3 GND MMZ1005S601C MMZ1005S601C MMZ1005S601C R304 100 TXD 1 RXD 1 IC34 FL56 FL57 FL58 1 2 3 TXD RXD GND CN3 S03B XASK 1 Figure 47 RDM 100 Host Communication Interface Figure 48 RDM 100 USB Communication Interface CN1 U...

Page 33: ...TJ15S06M3L R112 100ｋ R113 100ｋ R129 100 R128 100 TR5 SSM3K339R SSM3J332R R111 100 BAU_TXD BAU_RXD GND GND GND C86 100u 50V 1 2 3 4 5 6 7 8 9 10 24V 24V GND GND RESET_BAU TXD RXD GND GND GND S10B PUDSS 1 CN7 POWER_BAU RESET_BAU TXD4 RXD4 R344 100 VCC 3 3 C252 0 1u C253 0 1u GND SP3220EBEY 11 9 16 1 2 4 5 6 13 8 10 12 15 3 7 14 C241 0 1u C254 0 1u C240 0 1u VCC 3 3 IC36 T1IN R1 OUT SHDN EN C1 C1 C2 ...

Page 34: ...TIONAL FLOWCHART Figure 50 illustrates the RDM 100 Power ON Status Operation Flowchart Figure 50 RDM 100 Power ON Status Operational Flowchart Figure 50 RDM 100 Power ON Status Operational Flowchart POWER ON a b c B a Initializing b Received Reset Command c Received Initialize Command B To Stand by YES YES NO NO ...

Page 35: ...atus Operational Flowchart Figure 51 RDM 100 Stand by Status Operational Flowchart B a Banknote detected in the Insertion Slot b Received Banknote Count Start Command C To Error B To Stand By B C a b c d e e Banknote is not detected in the Insertion Slot d Error occurred c Banknote Deposit Process NO NO NO NO YES YES YES YES Figure 52 RDM 100 Error Status Operational Flowchart Figure 52 RDM 100 Er...

Page 36: ...ng the process After determining the cause of the failure execute the Performance Test and then repair the unit replacing any appropriate parts deemed necessary Fault Table Listings Table 10 lists the various possible RDM 100 Unit fault conditions that can occur and the necessary actions required to correct them 8 TROUBLESHOOTING Table 10 General Fault Conditions Error Codes Part Description Remar...

Page 37: ... Positioning Sensor 1 S07 Sensor ON before Initial Movement starts A2 Sensor ON when Initial Movement starts A3 Sensor ON when Initial Movement stops A4 No Sensor ON within the time range specified A5 Sensor ON Never OFF A8 No Tracking Data AA Sensor ON when counting starts AB Sensor ON when counting stops 81 Sensor Calibration Error DA Value Low 82 Sensor Calibration Error DA Value High 85 Sensor...

Page 38: ...A Value Low 86 Sensor Offset Error DA Value High 5D A1 Holding Transport Positioning Sensor 4 S13 Sensor ON before Initial Movement starts A2 Sensor ON when Initial Movement starts A3 Sensor ON when Initial Movement stops A4 No Sensor ON within the time range specified A5 Sensor ON Never OFF A8 No Tracking Data AA Sensor ON when counting starts AB Sensor ON when counting stops 81 Sensor Calibratio...

Page 39: ...ecified 81 Sensor Calibration Error DA Value Low 82 Sensor Calibration Error DA Value High 85 Sensor Offset Error DA Value Low 86 Sensor Offset Error DA Value High 61 A2 Cash Box Transport Positioning Sensor 3 S17 Sensor ON when Initial Movement starts A3 Sensor ON when Initial Movement stops A4 No Sensor ON within the time range specified A5 Sensor ON Never OFF A7 Tracking Data Error A8 No Tracki...

Page 40: ...4 Initializing B5 Counting F0 Before Counting Warning Code 70 40 BNF Drive M1 Lock Up 71 40 BAU Transport M2 Lock Up 72 40 Holding Transport M3 Lock Up 73 62 Pusher Plate Drive M4 Pusher Plate upward movement error 63 Pusher Plate downward movement error 74 60 Switch SL1 Receive Direction Movement Error 61 Reject Direction Movement Error E0 B0 Transport Path Banknote Remaining after Initial Revers...

Page 41: ...SIONS Figure 53 illustrates the RDM 100 Unit s Entire Outside Dimensions Figure 53 RDM 100 Unit Entire Outside Dimensions 150 6xØ4 5 150 140 35 531 3 484 4 40 216 9 33 163 8 32 6 46 7 87 15 7 214 25 3 269 8 198 65 40 45 36 2 94 2 97 NOTE All dimensions in millimeters Cash Box Ceiling Cash Box Ceiling Figure 53 RDM 100 Unit Entire Outside Dimensions ...

Page 42: ...RDM 100 Unit with Optional Top Cover Entire Outside Dimensions Figure 54 RDM 100 Unit with Optional Top Cover Entire Outside Dimensions 163 8 33 87 46 7 32 6 15 7 531 3 484 4 40 216 9 140 35 150 150 6xØ4 5 25 3 214 40 45 36 2 94 2 97 269 8 198 65 NOTE All dimensions in millimeters Cash Box Ceiling Cash Box Ceiling Figure 54 RDM 100 Unit with Optional Top Cover Entire Outside Dimensions ...

Page 43: ...g Transport Part installation and main tenance space requirement Figure 55 RDM 100 Installation and Maintenance Space Requirement 459 Holding Transport Assembly Open Space NOTE All dimensions in millimeters Figure 55 RDM 100 Installation and Maintenance Space Requirement Figure 56 RDM 100 with Optional Top Cover Installation and Maintenance Space Requirement 459 Holding Transport Asesembly Open Sp...

Page 44: ...Unit Withdraw Space 335 2 BNF Assembly Open Space 316 Transport Assembly Open Space 371 7 BAU Open Space 78 3 Holding Transport Rear Assembly Open Space NOTE All dimensions in millimeters Figure 57 RDM 100 Each Unit Installation and Maintenance Space Requirement Figure 58 RDM 100 Each Unit and Optional Top Cover Installation and Maintenance Space Requirement 680 5 Top Cover Open Space 355 6 Unit W...

Page 45: ...4 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail support jcmglobal eu ASIA AND OCEANIA JCM Gold HK Ltd Phone 852 2429 7187 Fax 852 2929 7003 Unit 1 7 3 F Favor Industrial Centre 2 6 Kin Hong Street Kwai Chung N T Hong Kong E mail asiapactechsupport jcmglobal com JAPAN CASH MACHINE CO LTD HQ Phone 81 6 6703 8400 Fax 81 6 6707 0348 2 3 15 Nis...

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Page 47: ...ations of 2 N Navigation within manual procedure for 1 P Pin Assignments Table Listing of 10 Precautionary Symbols types of 2 Primary Features RDM 100 RDM Product Series of 3 R RDM 100 photo of a 1 S Safety pictographs indicating 1 to 3 symbols inside boxed area 1 Special Notes italic text highlights finger points to 1 Steps sequential numbering of 1 T Technical Contact Information location listin...

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Page 50: ...P N 960 000186R_Rev A EDP 253995 2016 JAPAN CASH MACHINE CO LTD RDM 100 Series Retail Deposit Module Issue 4111 IGE 01 00 ...