JCM GLOBAL TBV Series, Integration Manual

Page 1: ...imited Support http www jcmglobal com en contact default aspx Web Site http www jcmglobal com Issue 4060 IGE 01 00 TBV Series Transaction Based Validator Integration Guide Revision A August 6 2010 P N 960 100925R_Rev A EDP 186705 ...

Page 2: ... not always mentioned in each case throughout this publication Copyright 2010 By Japan CashMachine Co Limited TBV Series Transaction Based Validator Integration Guide International Compliance RoHS Directives UL c UL Mark CE Mark CB Scheme FCC Directives REVISION HISTORY Rev Date Reason for Update Comment A 8 06 10 Initial Document 1 2 or or or or JPULA 03013 Issue 4060 IGE 01 00 FCC WARNING Change...

Page 3: ...N 7 Installation Process 7 DIP Switch Configurations 7 Primary LED Indications 8 4 CONNECTOR PIN ASSIGNMENTS 9 5 PREVENTIVE MAINTENANCE 13 Retrieving Banknotes 13 Clearing a Banknote Jam 13 Cleaning Procedure 14 6 TBV SENSOR AND ROLLER LOCATIONS 15 7 OPERATIONAL FLOWCHART 16 8 STANDARD INTERFACE CIRCUIT SCHEMATICS 17 Standard Interface Circuit Schematics Continued 1 18 Standard Interface Circuit S...

Page 4: ...BV Series Integration Guide 11 INTERNATIONAL COMPLIANCE 29 12 TECHNICAL CONTACT INFORMATION 30 Americas Oceania 30 JCM Global 30 Europe Africa Russia Middle East 30 JCM Europe GmbH 30 UK Ireland 30 JCM Europe UK Office 30 Asia 30 JCM Gold HK Ltd 30 Japan Cash Machine Co Limited HQ 30 13 INDEX 31 ...

Page 5: ...oving the Cash Box 13 Figure 10 Opening the Cash Box Door 13 Figure 11 Removing a Jammed Banknote 1 13 Figure 12 Removing a Jammed Banknote 2 13 Figure 13 Removing a Jammed Banknote 3 14 Figure 14 TBV Sensor and Roller Cleaning Locations 15 Figure 15 TBV Operational Flowchart 16 Figure 16 TBV USB Interface Schematic Diagram 17 Figure 17 TBV Photo Coupler Interface Schematic Diagram 18 Figure 18 TB...

Page 6: ...P N 960 100925R_Rev A EDP 186705 2010 Japan CashMachine Co Limited iv THIS PAGE INTENTIONALLY LEFT BLANK TBV Series Integration Guide List of Figures ...

Page 7: ... Volume Switches DS2 7 Table 10 TBV Set Vend Denomination Switches DS3 7 Table 11 TBV Centering Mechanism Select Comm Interface Switches DS4 8 Table 12 TBV Photo Coupler RS232 Interface Selection Switch DS5 8 Table 13 TBV Option Memory Selection Switches DS6 8 Table 14 LED Error Pattern Indications 8 Table 15 TBV USB Interface Pin Assignments 9 Table 16 TBV Photo Coupler Interface Pin Assignments ...

Page 8: ...P N 960 100925R_Rev A EDP 186705 2010 Japan CashMachine Co Limited vi TBV Series Integration Guide List of Tables THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 9: ...Flowchart Standard Interface Circuit Schematics LED Diagnostics Unit Dimensions International Compliance Contact Information In order to make operation of this device easier and make navigation within this manual simpler the following illustrations were used within the text Safety Instructions which need to be observed in order to protect the operators and equipment have been written in bold text ...

Page 10: ...ease Latch f Transport Section Release Lever g Denomination INHIBIT ACCEPT Switches DS3 Set identical as DS1 h LED Indicator Green Yellow Red i USB Connector j Bezel LED Indicator Connector k Connector l Transport Section Rear Guide Latch m Interface Connector n Cash Box Lock Sensor Prism o Cash Box Lock Lever Back Side p Cash Box Release Lever q Cash Box Door Release Lever r Cash Box Handle s Thu...

Page 11: ...esent 3 This equipment is not full warranted for outdoor use Be sure that the Host Machine contains enough protection to avoid wet or dusty condi tions when installing it in both open air and indoor spaces 4 Avoid exposing the Unit to direct Sunlight and or an incandescent Lamp illumination having a Gradient Angle of 15 Degree or more and an il lumination index of 3 000 Lux or less 5 Insure that t...

Page 12: ... to clean dust and debris from the Banknote transportation path 4 Perform cleaning and maintenance regularly when using the equipment in places where excessive Automobile exhaust emission or Cigarette Smoke may exist 5 Be sure that the Guide or individual Unit Sections are properly replaced in their correct location following a maintenance procedure 6 Do not redesign or disassemble the Unit Un aut...

Page 13: ...peration Barcode Coupon Double Read Approximately 3 0 seconds note from Banknote insertion to Escrow Approximately 3 7 seconds note between the next Banknote insertion during a sequential insertion operation Barcode Coupon Single Read Approximately 1 3 seconds note from Banknote insertion to Escrow Approximately 2 0 seconds note between the next Banknote insertion during a sequential insertion ope...

Page 14: ...direct sunlight Interior lighting must be incandescent with a Radiant Angle of 15 Degree or more having an Illumination index of 3000 Lux or less Installation Indoors Only Table 6 TBV Electrical Specification Supply Voltage 24VDC 5 Greater than 4 1A 100W Recommend Current Consumption Standby Approximately 0 2 A Operation Approximately 2 0 A Peak Approximately 3 3 A Maximum 3 seconds Table 7 TBV St...

Page 15: ... confirm each Screw pitch condition Figure 8 M4 Screw Locations Bottom Rear Sides Table 8 BNF Set Vend Denomination Switches DS1 Switch No Switch ON Switch OFF 1 VEND 1 INHIBIT VEND 1 ACCEPT 2 VEND 2 INHIBIT VEND 2 ACCEPT 3 VEND 3 INHIBIT VEND 3 ACCEPT 4 VEND 4 INHIBIT VEND 4 ACCEPT 5 VEND 5 INHIBIT VEND 5 ACCEPT 6 VEND 6 INHIBIT VEND 6 ACCEPT 7 VEND 7 INHIBIT VEND 7 ACCEPT 8 N A Not Applicable N ...

Page 16: ...Switch No Switch ON Switch OFF 1 N A Not Applicable N A Never Switched to ON OFF Fixed 2 N A OFF Fixed Table 14 LED Error Pattern Indications Mode TBV LED Indication TBV Condition Normal Mode Lit Blue Stand by Waiting for a Banknote insertion Lit Yellow Waiting for a Host Machine Command OFF Extinguished BUSY Processing Validation or an INHIBIT Command Lit Green Cash Box Near Full detection Yellow...

Page 17: ... as viewed from the Banknote Validator s backside Function 1 24V DC POWER 24V DC Power Supply 2 M RESET IN Acceptor Reset Signal Input Line 3 USB IN OUT USB Communication Input Output Signal Line 4 USB IN OUT USB Communication Input Output Signal Line 5 USB GND USB Communication Ground 0V DC 6 No Connection 7 No Connection 8 No Connection 9 24V DC POWER 24V DC Power Supply 10 No Connection 11 No C...

Page 18: ...idator s backside Function 1 24V DC POWER 24V DC Power Supply 2 M RESET IN Acceptor Reset Signal Input Line 3 No Connection 4 No Connection 5 No Connection 6 No Connection 7 No Connection 8 No Connection 9 24V DC POWER 24V DC Power Supply 10 No Connection 11 Serial OUT OUT Serial Communication Output Signal Line TXD 12 12V Opto Interface Power Supply 12V DC 13 No Connection 14 No Connection 15 No ...

Page 19: ...alidator s backside Function 1 24V DC POWER 24V DC Power Supply 2 M RESET IN Acceptor Reset Signal Input Line 3 No Connection 4 No Connection 5 No Connection 6 No Connection 7 No Connection 8 No Connection 9 24V DC POWER 24V DC Power Supply 10 GND RS232 Interface Ground 11 Serial OUT OUT Serial Communication Output Signal Line TXD 12 12V Opto 12V DC or 5V 13 No Connection 14 No Connection 15 No Co...

Page 20: ...ote Validator s backside Function 1 24V DC POWER 24V DC Power Supply 2 M RESET IN Acceptor Reset Signal Input Line 3 No Connection 4 No Connection 5 No Connection 6 No Connection 7 No Connection 8 No Connection 9 24V DC POWER 24V DC Power Supply 10 GND ccTalk Interface Ground 11 No Connection 12 12V Opto Interface Power Supply 12V DC 13 No Connection 14 No Connection 15 No Connection 16 No Connect...

Page 21: ...ide and lift the Acceptor s Top Door up and open These latches are indicated by the Blue Arrows in Figure 11b 3 Remove the jammed Banknote 4 If the Banknote jam location is still not evident open the Transport Section s Upper Guide by simultaneously pressing in on its Front Guide Latches See Figure 11 c located on each side of the Transport Section s Upper Guide and lift the Transport s Top Door u...

Page 22: ...lvents citrus based products or scouring agents that may cause damage to the Validation Section Sensors and Rollers Sensor and Roller Cleaning Procedure 1 Turn the TBV and Host Machine s Power Supply s OFF 2 Open the Upper Chassis 3 Clean the appropriate path and Lens of each Sensor See Figure 14 areas a through y and the corresponding Table 18 descriptions to locate each Sensor and Roller that re...

Page 23: ...ar Full Sensor j Pusher Plate Position Sensor w Retard Roller Wipe clean using a lint free cloth Use a lint free cloth soaked with purified water and wrung dry to clean the Retard Roller the Feed Roller and the Pick Up Roller k Cash Box Lock Sensor x Feed Roller l ICB Provisional y Pick Up Roller m Pusher Mechanism Home Position Sensor 6 TBV SENSOR AND ROLLER LOCATIONS Figure 14 illustrated the va...

Page 24: ...uthentic i Is Denomination Settings un inhibited j Output the Denomination Value Signal k Was a STACKING Command Received l Start Transporting a Banknote m Banknote Transportation Complete n Output a VEND Signal o Start Stacking p Is the Cash Box Full q Return the Banknote r Is the Banknote Return Complete s Output a JAM ERROR Signal t Signal to Change the Cash Box u Remove a Jammed Banknote B Ret...

Page 25: ...e 8 STANDARD INTERFACE CIRCUIT SCHEMATICS Figure 16 illustrates the TBV USB Interface Schematic Diagram CONTROLLER SIDE EXAMPLE TBV SIDE INTERFACE CONNECTOR USB Specification Rev 2 0 Maximum Speed 12Mbps Connect FG to a Chassis Frame Ground To CPU Reset Direct Connection Figure 16 TBV USB Interface Schematic Diagram ...

Page 26: ...CE CIRCUIT SCHEMATICS CONTINUED 1 Figure 17 illustrates the TBV Photo Coupler Interface Schematic Diagram CONTROLLER SIDE EXAMPLE TBV SIDE INTERFACE CONNECTOR Connect FG to a Chassis Frame Ground DIP SW 5 Shown ON ON Photo Coupler OFF RS232 Default To CPU Reset Direct Connection Figure 17 TBV Photo Coupler Interface Schematic Diagram ...

Page 27: ...INTERFACE CIRCUIT SCHEMATICS CONTINUED 2 Figure 18 illustrates the TBV RS232 Interface Schematic Diagram CONTROLLER SIDE EXAMPLE TBV SIDE INTERFACE CONNECTOR To CPU Reset Connect FG to a Chassis Frame Ground DIP SW 5 Shown OFF ON Photo Coupler OFF RS232 Default Direct Connection Figure 18 TBV RS232 Interface Schematic Diagram ...

Page 28: ...ntegration Guide STANDARD INTERFACE CIRCUIT SCHEMATICS CONTINUED 3 Figure 19 illustrates the TBV ccTalk Interface Schematic Diagram CONTROLLER SIDE EXAMPLE TBV SIDE INTERFACE CONNECTOR Connect FG to a Chassis Frame Ground To CPU Reset Direct Connection Figure 19 TBV ccTalk Interface Schematic Diagram ...

Page 29: ...fering inside the TBV Unit Banknote Transport Path Check that the flashing pattern is correct and identify the indicated error by referring to the Error Codes Table then perform the necessary action required See Standard Error Codes on page 22 or the Reject Error Codes on page 25 of this Guide Most Banknotes are rejected TBV s Bezel LED is flashing Green The current Software is not designed to acc...

Page 30: ...arness connected Clean or adjust the following parts and Sensors Relative Parts BNF Feed Roller BNF Retard Roller BNF Assignation Sensor Entrance Sensor Feed out Sensor If the error is not resolved change the above related part or parts Yellow 4 Yellow 4 Cash Box Removal The Cash Box has been removed Solution Check that the following parts are properly assembled and or Harness connected Clean or a...

Page 31: ...rning to the Home end position Solution Check that the following parts are properly assembled and or Harness connected Clean or adjust the following parts and Sensors Relative Parts Pusher Mechanism Stack Motor Stack Home Position Sensor Stack Encoder Sensor If the error is not resolved change the above related part or parts Red 9 Red 9 Pusher Mechanism Half way Position Problem The Pusher Mechani...

Page 32: ... properly performed Solution Check that the following parts are properly assembled and or Harness connected Clean or adjust the following parts and Sensors Relative Parts CPU Board If the error is not resolved change the above related part or parts Red 20 Red 20 EEPROM Writing Error EEPROM writing is not properly performed Solution Check that the following parts are properly assembled and or Harne...

Page 33: ...ion Sensor Entrance Sensor Centering Sensor Line Sensor Feed out Sensor Box Feed out Sensor If the error is not resolved change the above related part or parts Blue Green 6 UV Sensor Problem The UV Sensor detects an abnormal Banknote Type Solution Check that the following parts are properly assembled and or Harness connected Clean or adjust the following parts and Sensors Relative Parts UV Sensor ...

Page 34: ...and Sensors Relative Parts Line Sensor If the error is not resolved change the above related part or parts Blue Green 15 Counterfeiting Banknote Action The Banknote has been validated as a Counterfeiting Banknote Solution Check that the following parts are properly assembled and or Harness connected Clean or adjust the following parts and Sensors Relative Parts Line Sensor If the error is not reso...

Page 35: ...mited 2 7 Transaction Based Validator Integration Guide 10 UNIT DIMENSIONS TBV Entire Unit Outside Dimensions Figure 20 illustrates the TBV Unit s entire outside dimensions NOTE All Dimension are in Millimeters Figure 20 TBV Banknote Acceptor s Outside Dimensions ...

Page 36: ... 21 illustrates the TBV Unit clearance dimensions TBV Cash Box Outside Dimensions Figure 22 illustrates the TBV entire Unit outside dimensions NOTE All Dimension are in Millimeters Figure 21 TBV Banknote Acceptor s Clearance Dimensions NOTE All Dimension are in Millimeters Gasket Seal Clearance Figure 22 TBV Banknote Acceptor Cash Box Outside Dimensions ...

Page 37: ...suant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications Operation of this equipment i...

Page 38: ...u UK IRELAND JCM Europe UK Office Phone 44 0 1908 377 331 Fax 44 0 190 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail info jcmglobal eu ASIA JCM Gold HK Ltd Phone 852 2429 7187 Fax 852 2929 7003 Unit 1 7 3 F Favor Industrial Centre 2 6 Kin Hong Street Kwai Chung N T Hong Kong E mail asiapactechsupport jcmglobal com Japan Cash Machi...

Page 39: ...low process of 16 I Installation steps required for 7 M Model Descriptions Product Number Specifications of 3 N Navigation within manual procedure for 1 P Pin Assignments 26 Pin D Sub Connector Pins Table Listing of 9 Precautionary Symbols types of 3 Preventive Maintenance cleaning materials requirements for 13 Primary Features TBV Product Series of 3 S Safety pictographs indicating 1 to 3 Safety ...

Page 40: ...P N 960 100925R_Rev A EDP 186705 2010 Japan CashMachine Co Limited 32 THIS PAGE INTENTIONALLY LEFT BLANK TBV Series IntegrationGuide Index ...

Page 41: ...P N 960 100925R_Rev A EDP 186705 2010 Japan CashMachine Co Limited TBV Series IntegrationGuide Index ...

Page 42: ...P N 960 100925R_Rev A EDP 186705 2010 Japan CashMachine Co Limited TBV Series Integration Guide Issue 4060 IGE 01 00 ...