JCM GLOBAL UBA Series, Operation And Maintenance Manual

Page 1: ...pport 702 651 3444 FAX 702 651 0214 E Mail techsupport jcmglobal com Web Site www jcmglobal com 2010 JCM American Corporation UBA Series Universal Bill Acceptor UBA 1x SS UBA x4 SS SU Operation and Ma...

Page 2: ...are not always mentioned in each case throughout this publication REVISION HISTORY Rev Date Reason for Update Comment A 6 16 05 Initial Version 1 10 26 06 Updated Initial Version 2 12 19 07 Updated Re...

Page 3: ...ct Information 1 17 Americas Oceania 1 17 JCM American Corporation 1 17 Europe Africa Russia Middle East 1 17 JCM Europe GmbH 1 17 UK Ireland 1 17 JCM United Kingdom Ltd 1 17 Asia 1 17 JCM Gold HK Ltd...

Page 4: ...st 3 1 JCM Europe GmbH 3 1 UK Ireland 3 1 JCM United Kingdom Ltd 3 1 Asia 3 1 JCM Gold HK Ltd 3 1 Japan Cash Machine Co Limited HQ 3 1 4 DISASSEMBLY REASSEMBLY 4 1 Tool Requirements 4 1 Primary Unit D...

Page 5: ...Downloading Procedure 6 2 Program Installation 6 2 Programming Instructions 6 3 Forced Download Requirements 6 4 Calibration Procedures 6 4 Calibration Description 6 4 Calibration Tool Requirements 6...

Page 6: ...erview A 1 Fault Table Listings A 1 Performance Tests A 5 Choosing and Selecting Operational Tests A 5 No 1 Transport Motor Forward Reverse Rotation Test A 5 No 2 Stacker Test A 5 No 3 Running Test A...

Page 7: ...or Standard Cash Box Dimensions Diagram 1 13 Figure 1 15 Bill Acceptor Large Cash Box Dimensions Diagram 1 14 Figure 2 1 Front Panel Dip Switch Block 2 1 Figure 2 2 End Mounting Screw Hole Locations 2...

Page 8: ...gure 4 11 Roller Guide Removal 4 4 Figure 4 12 Stacking Motor Removal 4 5 Figure 4 13 Stacking Clutch Shaft Removal 4 5 Figure 4 14 Right Guide Mounting Screw Removals 4 5 Figure 4 15 Last Left Side G...

Page 9: ...ment 6 1 Figure 6 2 Required Download Workbench Tools 6 1 Figure 6 3 UBA DIP Switch Port Location 6 2 Figure 6 4 Initial Setup Screen 6 2 Figure 6 5 Customer Information Screen 6 2 Figure 6 6 Destinat...

Page 10: ...SB Tool Suite Sensor Adjustment Screen 6 9 Figure 7 1 Entire UBA 10 11 12 SS 14 24 25 SS SU Units Accessory Optional Part Exploded Views 7 1 Figure 7 2 UBA Transport Cover Assembly Exploded View Part...

Page 11: ...or Pin Assignments 2 9 Table 6 1 Calibration Error Table 6 7 Table 7 1 Entire UBA 10 11 12 SS UBA 14 24 25 SS SU Unit Accessories Optional Parts List 7 2 Table 7 2 UBA Transport Unit Parts List 7 7 Ta...

Page 12: ...JCM Part No 960 000097R_Rev 3 2010 JCM American Corporation x UBA 1x SS UBA x4 SS SU Series List of Tables THIS PAGE INTENTIONALLY LEFT BLANK...

Page 13: ...with UBA Faceplate Unit Dimensions with ICB Standard Cash Box Dimensions Country Codes In order to make operation of this device easier and make navigation within this manual simpler the following ill...

Page 14: ...ion SS Security Stacker Downward vertical stacking standard SU Stack Upward Upward vertical stacking 4 Cash Box Capacity 5 Cash Box Type Color 0 Black Plastic S Steel WBA Style Box 6 Cash Box Handle T...

Page 15: ...r no circumstances allow the cloth to be wet enough to allow excess fluid to run into the device internal Printed Circuit Boards may be damaged Do not use any Alcohol solvents or scouring agents which...

Page 16: ...Section 1 Universal Bill Acceptor UBA 1x SS UBA x4 SS SU General Information Figure 1 4 Universal Bill Acceptor UBA X4 SS SU Major Component Parts UBA 14 24 Component Names Figure 1 3 illustrates the...

Page 17: ...imately 2 seconds from Banknote insertion to Vend Signal output Approximately 5 seconds from Banknote insertion to stacking completion Diagnostic Indicators Front Panel Faceplate LEDs Escrow 1 Banknot...

Page 18: ...m provides powerful protection against Banknote stringing The drum rotates every time a Banknote passes through the unit and tangles around any foreign object attached to the Banknote such as string a...

Page 19: ...stic construction assures secure cash handling Equipped with dispute resolving windows to reveal the denominational value of last the last Banknote inserted See Figure 1 8 ICB System Optional This JCM...

Page 20: ...Corporation 1 8 Section 1 Universal Bill Acceptor UBA 1x SS UBA x4 SS SU General Information Standard Unit Dimensions Figure 1 9 illustrates the UBA 1x SS standard unit dimensions Figure 1 9 Bill Acce...

Page 21: ...mation Universal Bill Acceptor UBA 1x SS UBA x4 SS SU Section 1 UBA 1x Unit Dimensions with UBA Faceplate Figure 1 10 illustrates the UBA 1x SS complete unit dimensions with a UBA Faceplate Figure 1 1...

Page 22: ...1 Universal Bill Acceptor UBA 1x SS UBA x4 SS SU General Information UBA 1x Unit Dimensions with ICB Figure 1 11 illustrates the UBA 1x SS Complete Unit Dimensions with an Intelligent Cash Box ICB Fig...

Page 23: ...ral Information Universal Bill Acceptor UBA 1x SS UBA x4 SS SU Section 1 UBA x4 SS Unit Dimensions Figure 1 12 illustrates the UBA x4 SS Complete Unit Dimensions NOTE All Dimensions are in Millimeters...

Page 24: ...ion 1 Universal Bill Acceptor UBA 1x SS UBA x4 SS SU General Information UBA x4 SU Unit Dimensions Figure 1 13 illustrates the UBA x4 SU Complete Unit Dimensions NOTE All Dimensions are in Millimeters...

Page 25: ...n Corporation 1 1 3 General Information Universal Bill Acceptor UBA 1x SS UBA x4 SS SU Section 1 Standard Cash Box Dimensions Figure 1 14 illustrates the Standard Cash Box dimensions Figure 1 14 Bill...

Page 26: ...1 4 Section 1 Universal Bill Acceptor UBA 1x SS UBA x4 SS SU General Information Large Cash Box Dimensions Figure 1 15 illustrates the Large Cash Box dimensions NOTE All Dimensions are in Millimeters...

Page 27: ...tain England GBR Great Britain England GBR B Great Britain Gibraltar GBR GBI Great Britain Isle Of Man GBR MAN Greece GRC Greece GRC B Guatemala MGT Honduras HND Hong Kong HKG Hungary HUN Iceland ISL...

Page 28: ...SAU Singapore SGP Singapore SGP B Slovakia SVK Slovenia SVN South Africa ZAF Spain ESP Sri Lanka LKA Sweden SWE Switzerland CHE Switzerland CHE3 Switzerland CHE B Taiwan Republic Of China TWN Tanzania...

Page 29: ...reland JCM UNITED KINGDOM LTD Phone 44 0 870 770 2863 Fax 44 0 190 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1EJ UK E mail info jcm uk com Asi...

Page 30: ...JCM Part No 960 000097R_Rev 3 2010 JCM American Corporation 1 1 8 Section 1 Universal Bill Acceptor UBA 1x SS UBA x4 SS SU General Information THIS PAGE INTENTIONALLY LEFT BLANK...

Page 31: ...onnect the proper interface harness from the host machine to the UBA 4 Install the UBA into the host machine using Flat Head M4 mounting screws There are four mounting holes located on the frame end a...

Page 32: ...ura tions for the UBA Front panel DIP Switch Block Figure 2 5 Plate Key Lock Dimensions Location NOTE When two locks are installed they must rotate in the same direction as illustrated in Figure 2 6 N...

Page 33: ...ne 4 PC RS232C OUT Out Serial data signal output line from Acceptor to Controller 5 12V I F 12V DC Interface Power 6 PC RS232C IN In Serial data signal input line from Controller to Acceptor 7 GND I F...

Page 34: ...t Serial data signal output line from Acceptor to Controller 5 12V I F 12V DC Interface Power 6 PC RS232C IN In Serial data signal input line from Controller to Acceptor 7 GND I F Photo coupler Zero 0...

Page 35: ...2 GROUND Power 0V DC Ground Plain 3 M RES In Bill Acceptor s master reset signal line 4 NC Reserved 5 12V I F 12V DC Interface Power 6 NC Reserved 7 NC Reserved 8 Vbus USB Communication Vbus signal l...

Page 36: ...Ground Plain 7 LED Power LED Drive Line anode 8 LED LED Drive Line cathode I O input output is the terminal viewed from Bill Acceptor s side Header Type RF H08 07 2SD 1110 JST Contact Type RF SC2210 J...

Page 37: ...he Relay Con nector shown at Figure 2 9 Figure 2 7 Removing Acceptor Unit Figure 2 8 Installing Optional Circuit Board a1 a2 b Table 2 8 UBA 10 11 12 SS Conversion Board and Harness Kit Options UBA 10...

Page 38: ...ctively Table 2 10 Connector CN2 Pin Assignments Pin No Signal Name 1 M Reset 2 TXD 3 RXD 4 Interface Ground Connector CN2 Header 53103 0430 Japan Molex Contact Type 50083 8014 Japan Molex Housing 510...

Page 39: ...he Acceptor Head while pulling the Cash Box Handle for better leverage during extraction Table 2 12 Optional cc Talk Conversion Board Connector Pin Assignments JST PHDR 10VS 2mm 5x2 Pin No Signal Name...

Page 40: ...knote Jam When a Banknote is jammed near the Bill Accep tor s entrance 1 Pull the tab located on the top of the Accep tor to open the units cover and 2 Remove the jammed Banknote See Figure 2 15 When...

Page 41: ...help in reducing dirt and paper dust build up within a unit This will opti mize performance between regular Preventive Maintenance intervals This is the only cleaning card authorized for use on the U...

Page 42: ...Control Circuit Schematic Figure 2 20 illustrates the Standard Faceplate LED Lighting Control Circuit Schematic Diagram UBA Optional Conversion Board Interface Circuit Schematic Figure 2 21 illustrate...

Page 43: ...allation Operation Universal Bill Acceptor UBA 1x SS UBA x4 SS SU Section 2 UBA 10 11 12 SS Standard Interface Circuit Schematic Figure 2 22 illustrates the CPU Board UBA 10 11 12 SS Schematic Diagram...

Page 44: ...on 2 1 4 Section 2 Universal Bill Acceptor UBA 1x SS UBA x4 SS SU Installation Operation UBA 14 SS Interface Circuit Schematic Figure 2 23 illustrates the CPU Board UBA 14 SS Schematic Diagram Figure...

Page 45: ...5 Installation Operation Universal Bill Acceptor UBA 1x SS UBA x4 SS SU Section 2 External Input Output Connector Circuit Schematic Figure 2 24 illustrates the External Connector Interface Circuit Sch...

Page 46: ...JCM Part No 960 000097R_Rev 3 2010 JCM American Corporation 2 1 6 Universal Bill Acceptor UBA 1x SS UBA x4 SS SU THIS PAGE INTENTIONALLY LEFT BLANK...

Page 47: ...ion 2 1 7 Installation Operation Universal Bill Acceptor UBA 1x SS UBA x4 SS SU Section 2 Operational Flowcharts Figure 2 20 depicts part one of a typical Banknote acceptance flow process Go to Part 2...

Page 48: ...ation 2 1 8 Section 2 Universal Bill Acceptor UBA 1x SS UBA x4 SS SU Installation Operation Operational Flowchart Continued Figure 2 26 depicts part two of a typical Banknote acceptance flow process F...

Page 49: ...0 870 770 2863 Fax 44 0 190 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1EJ UK E mail info jcm uk com Asia JCM GOLD HK LTD Phone 852 2429 7187 F...

Page 50: ...JCM Part No 960 000097R_Rev 3 2008 JCM American Corporation 3 2 Section 3 Universal Bill Acceptor UBA 1x SS UBA x4 SS SU Communications THIS PAGE INTENTIONALLY LEFT BLANK...

Page 51: ...5mm Hex Head Driver Set of Jewelers Phillips Screw Drivers E Clip E Ring Plyers Needle Nose Plyers Tweezers Primary Unit Disassembly The following instructions are provided to perform an initial disa...

Page 52: ...d slide them in the reverse arrow direction as previously shown in Figure 4 4 Front Access Door Removal Perform the following steps to remove the UBA Front Access Door 1 Turn the Acceptor Unit upside...

Page 53: ...emove the ICB board from the top of the CPU Board See Figure 4 8 a 3 Lift up the Push Rivet located on the left side with a Flathead Screwdriver and remove the Wire Holder See Figure 4 8 b 4 Disconnec...

Page 54: ...r Board See the Fig ure 4 10 exploded inset 3 Remove the three 3 circuit board mounting screws lift the Lower Sensor Board up and slide it out of the side of the assembly as illustrated in Figure 4 10...

Page 55: ...hown in Figure 4 12 8 Align the gear of the Clutch Spring Stopper as shown in step c1 then remove E Clip c2 and screw c3 retaining the two gears and lift them up and out of the assembly 9 Turn the UBA...

Page 56: ...gure 4 15 b 18 Pull the Transport Opening Lever to open Transport Guide D The Unit will separate into three pieces consisting of Transport Guide A Transport Guides B C and Transport Guides D E respect...

Page 57: ...Board Disassembly Perform the following steps to remove the UBA Home Centering Sensor Board 1 The Centering Home Sensor Board is attached to Transport Guide A Remove the single Home Centering Sensor B...

Page 58: ...ack Motor Bar mounting screws See Figure 4 23 c and lift the Motor Bar assembly up and out of Transport Guide B 2 Remove the 2nd Roller Gear retainer E Clip and drop the 2nd Roller Gear down and out o...

Page 59: ...from Transport Guide C See Figure 4 26 a 2 Remove the Rear Sensor Guide assembly forward and then upward out of the Trans port Guide C Assembly See Figure 4 26 b 3 Remove the single Exit Sensor Board...

Page 60: ...30 b 7 Remove the two 2 E Clips securing the ends of the Mover Worm Gear Shaft See Figure 4 30 c 8 Pull the Mover Worm Gear Shaft out of the assembly along with the Final Mover Gear Parallel Pin and...

Page 61: ...ir adjacent two 2 Parallel Pins up and out of the assembly as Transport Shaft 2 is with drawn See Figure 4 33 b 18 Remove the three freed Timing Belts from the assembly Transport D Solenoid Removal Pe...

Page 62: ...Board mounting screws See Figure 4 37 b 3 Carefully lift the Cash Box Sensor Board up disconnect its Harness Connector Plug and remove the Cash Box Sensor Board from the Transport Guide E Assembly Pus...

Page 63: ...See Figure 4 41 b1 5 Lift the Bracket Gear assembly up and off the Transport Unit See Figure 4 41 b2 6 Remove Gear M1 Z12 P 1 See Figure 4 41 c 7 Remove the second 6B Bushing E Clip retainer then rem...

Page 64: ...JCM Part No 960 000097R_Rev 3 2010 JCM American Corporation 4 1 4 Section 4 Universal Bill Acceptor UBA 1x SS UBA x4 SS SU Disassembly Reassembly THIS PAGE INTENTIONALLY LEFT BLANK...

Page 65: ...ure 5 1 Universal Bill Acceptor UBA Primary Components UBA Primary Components Parts Diagram A Acceptor Unit B Upper Guide Lever C Front Access Door D Acceptor Unit Release Lever E Cash Box F USB Conne...

Page 66: ...JCM Part No 960 000097R_Rev 3 2010 JCM American Corporation 5 2 Section 5 Universal Bill Acceptor UBA 1x SS UBA x4 SS SU Wiring Diagrams THIS PAGE INTENTIONALLY LEFT BLANK...

Page 67: ...60 000097R_Rev 3 2010 JCM American Corporation 5 3 Wiring Diagrams Universal Bill Acceptor UBA 1x SS UBA x4 SS SU Section 5 UBA 1x SS SYSTEM WIRING DIAGRAM Figure 5 2 UBA 10 SS Bill Acceptor System Wi...

Page 68: ...poration 5 4 Universal Bill Acceptor UBA 1x SS UBA x4 SS SU THIS PAGE INTENTIONALLY LEFT BLANK NOTE If you intend to print this document please replace this page with the same page numbered 11x17 inch...

Page 69: ...97R_Rev 3 2010 JCM American Corporation 5 5 Wiring Diagrams Universal Bill Acceptor UBA 1x SS UBA x4 SS SU Section 5 UBA 1X SS System Wiring Diagram Continued 1 Figure 5 3 UBA 11 12 SS Bill Acceptor S...

Page 70: ...poration 5 6 Universal Bill Acceptor UBA 1x SS UBA x4 SS SU THIS PAGE INTENTIONALLY LEFT BLANK NOTE If you intend to print this document please replace this page with the same page numbered 11x17 inch...

Page 71: ...Universal Bill Acceptor UBA 1x SS UBA x4 SS SU Section 5 UBA 14 24 System Wiring Diagram Continued 2 NOTE To use as a UBA24 SU Unit short Pin 13 to Pin 20 on the rear Connector See Below NOTE Figure...

Page 72: ...poration 5 8 Universal Bill Acceptor UBA 1x SS UBA x4 SS SU THIS PAGE INTENTIONALLY LEFT BLANK NOTE If you intend to print this document please replace this page with the same page numbered 11x17 inch...

Page 73: ...2010 JCM American Corporation 5 9 Wiring Diagrams Universal Bill Acceptor UBA 1x SS UBA x4 SS SU Section 5 UBA 14 24 System Wiring Diagram Continued 3 Figure 5 5 UBA 14 24 Optional Conversion Board In...

Page 74: ...oration 5 1 0 Universal Bill Acceptor UBA 1x SS UBA x4 SS SU THIS PAGE INTENTIONALLY LEFT BLANK NOTE If you intend to print this document please replace this page with the same page numbered 11x17 inc...

Page 75: ...o perform a Workbench Software Download See Figure 6 2 JCM Universal Bill Acceptor UBA JCM External Power Supply Part No 701 000148 or equivalent PC containing a USB port OS Windows 2000 XP USB Cable...

Page 76: ...and Mouse click on the Next Screen Button as shown in Figure 6 5 6 Confirm the folder name given during Step 1 to install the UBA Downloader and Mouse click on the Next Screen Button as shown in the...

Page 77: ...ram has been installed onto the PC Computer use the following steps to install the information into the UBA Flash Memory 1 Set all UBA Front Panel DIP Switches to OFF and 2 Supply power to the UBA 3 S...

Page 78: ...for all optical and magnetic sensors within the unit This task can be accomplished at the host unit or at a workbench Calibration Tool Requirements The following equipment and tools are required for...

Page 79: ...created folder Adjustment Procedure To begin adjusting the UBA Unit proceed as folows 1 Double click on the latest version of the UBA_ADJTOOL_ Vxxxx exe applica tion and the Figure 6 14 Screen will ap...

Page 80: ...r center of the Lower Transport path See Figure 6 21 with the Label facing UP and firmly close the Upper Guide as shown in Figure 6 21 then Mouse click on the OK Screen Button again 10 When the Adjust...

Page 81: ...rror Value over 4 3V Light receiving Adjustment Error Check for dirty or wrong Calibration Paper use 4 B Adjustment Error Sensor Light Quantity Adjustment Error Replace either the Upper or Lower Senso...

Page 82: ...en the UBA USB Port and an open unassigned USB Port on the PC 3 When the PC recognizes that a new device is attached to it it will prompt the user to install the Device Drivers See Figure 6 26 4 Mouse...

Page 83: ...AccLoad Statistics from within the UBA Unit See Figure 6 31 a When the Statistics Tab is selected the AccLoad Screen shown in Figure 6 31 will appear To Read data back from the UBA Unit Mouse click on...

Page 84: ...JCM Part No 960 000097R_Rev 3 2010 JCM American Corporation 6 1 0 Section 6 Universal Bill Acceptor UBA 1x SS UBA x4 SS SU Programming Calibration Test THIS PAGE INTENTIONALLY LEFT BLANK...

Page 85: ...on Entire UBA 10 11 12 Unit UBA 14 24 25 Unit Views and Parts Lists Transport Unit Cover Assembly View and Parts Transport Unit Assembly View and Parts Frame Unit View and Parts Cash Box Unit View and...

Page 86: ...117623 400 100251R USB INTERFACE HARNESS without Cable Clip R For UBA 14 OEM Interface without SL 5N 120120 400 100561RA USB ID 003 INTERFACE HARNESS with Cable Clip R For UBA 14 OEM Interface with SL...

Page 87: ...7R_Rev 3 2010 JCM American Corporation 7 3 Exploded Views and Parts Lists Universal Bill Acceptor UBA 1x SS UBA x4 SS SU Section 7 Transport Unit Exploded Views Figure 7 2 UBA Transport Cover Assembly...

Page 88: ...R_Rev 3 2010 JCM American Corporation 7 4 Section 7 Universal Bill Acceptor UBA 1x SS UBA x4 SS SU Exploded Views and Parts Lists Transport Unit Exploded Views Continued 1 Figure 7 3 UBA Transport Uni...

Page 89: ...R_Rev 3 2010 JCM American Corporation 7 5 Exploded Views and Parts Lists Universal Bill Acceptor UBA 1x SS UBA x4 SS SU Section 7 Transport Unit Exploded Views Continued 2 Figure 7 4 UBA Transport Uni...

Page 90: ...R_Rev 3 2010 JCM American Corporation 7 6 Section 7 Universal Bill Acceptor UBA 1x SS UBA x4 SS SU Exploded Views and Parts Lists Transport Unit Exploded Views Continued 3 Figure 7 5 UBA Transport Uni...

Page 91: ...900 100648R TIMING BELT 1 Recommended Service Part 117 103007 200 101112RA PULLEY SHAFT 4 118 091169 900 100947RA TRANSPORT PULLEY R 8 119 119302 900 100948RA PULLEY ROLLER R 4 120 103009 200 101113R...

Page 92: ...00608R UV COVER 1 157 103000 200 101110RA TRANSPORT ROLLER SHAFT 2 158 119299 900 100660R TRANSPORT ROLLER TR1 4 159 108996 250 100484 UBA TRANSPORT SPRING 1 160 103833 200 1001114RA SPRING CLIP 2 161...

Page 93: ...NAL CLUTCH 1 199 118806 200 100853 PLATE LOCK R 1 200 102792 900 100642 STACKING GEAR CLUTCH 1 201 103015 250 100509 CLUTCH SPRING 1 202 104061 900 100652 CLUTCH SPRING STOPPER 1 203 102978 900 100674...

Page 94: ...H 1 UBA 14 Recommended Service Part 121267 300 500024RA CPU BOARD USB Interface with applicable 16MB FLASH DUAL BARCODE SENSOR 1 UBA 24 Recommended Service Part 142101 300 599926RA CPU BOARD USB Inter...

Page 95: ...90430 6 2X10 X0 2 POLLY VYNAL SLIDER 1 262 091518 200 100852R E Clip 1 5 SUSTAINER 3 263 091517 100 100060R E Clip 2 0 SUSTAINER 11 264 091516 200 100984R E Clip 3 0 SUSTAINER 32 265 093074 100 100059...

Page 96: ...R_Rev 3 2010 JCM American Corporation 7 1 2 Section 7 Universal Bill Acceptor UBA 1x SS UBA x4 SS SU Exploded Views and Parts Lists UBA Frame Unit Exploded View Figure 7 6 Frame Unit Exploded View For...

Page 97: ...2 306 052620 200 100342R STAND GEAR SHAFT 1 308 052648 250 100536 FRONT GUIDE SPRING 1 309 108810 200 100707R UBA STAND GEAR SUSTAINER 2 310 103012 200 100839R STAND LEVER SHAFT 1 311 102987 200 10087...

Page 98: ...ev 3 2010 JCM American Corporation 7 1 4 Section 7 Universal Bill Acceptor UBA 1x SS UBA x4 SS SU Exploded Views and Parts Lists UBA SS Cash Box Unit Exploded View 521 Figure 7 7 UBA SS Standard Cash...

Page 99: ...v 3 2010 JCM American Corporation 7 1 5 Exploded Views and Parts Lists Universal Bill Acceptor UBA 1x SS UBA x4 SS SU Section 7 UBA SS Cash Box Unit Exploded View Continued Figure 7 8 UBA SS Large Cas...

Page 100: ...010 JCM American Corporation 7 1 6 Section 7 Universal Bill Acceptor UBA 1x SS UBA x4 SS SU Exploded Views and Parts Lists UBA Cash Box Pusher Unit Mechanism Exploded View Figure 7 9 UBA Cash Box Unit...

Page 101: ...JCM Part No 960 000097R_Rev 3 2010 JCM American Corporation 7 1 7 Universal Bill Acceptor UBA 1x SS UBA x4 SS SU THIS PAGE INTENTIONALLY LEFT BLANK...

Page 102: ...GUIDE 1 416 052634 200 101010 PULLEY STUD 2 417 128533 900 200352RA PULLEY S2M W5 B 2 418 128521 900 100764R PUSHER GUIDE RIGHT 1 419 128520 900 100765R PUSHER GUIDE LEFT 1 420 104615 900 100945R LAB...

Page 103: ...SLIDER 2 457 123914 200 000333R 1X5 PARALLEL PIN SUSTAINER 1 458 123526 900 200356R BOX TRANSPORT GEAR 2ND 1 461 123527 900 200053RA BOX TRANSPORT GEAR 1ST 1 463 128526 200 200570R GEAR STUD P 2 1 464...

Page 104: ...4 109917 200 101100RA NIPPLE PIN 1 495 109916 200 101101RA SOCKET GUIDE 1 496 113235 200 101102RA FULCRUM SHAFT 2 1 497 128669 900 100422R UBA SS CASH BOX PUSHER MECHNISM MP6 1 498 113208 900 101041RA...

Page 105: ...50HR T 4 WK 1 Recommended Service Parts 139239 900 200365R PROTECTION SPONGE Standard Cash Box 1 Recommended Service Parts 519 101172 172 100002R 2X6 BINDING PHILLIPS SELF TIGHTENING SCREW 5 520 13030...

Page 106: ...t No 960 000097R_Rev 3 2010 JCM American Corporation 7 2 2 Section 7 Universal Bill Acceptor UBA 1x SS UBA x4 SS SU Exploded Views and Parts Lists Face Unit Exploded View Figure 7 10 Face Unit Explode...

Page 107: ...3 300 100432RA LED CIRCUIT BOARD 1 Table 7 6 Optional Unit Parts List Ref No EDP Number JAC Part No Description Qty Remarks OP101 123467 300 500007R 24VDC 13 5VDC Circuit Board plus RS 232C Signal Lev...

Page 108: ...JCM Part No 960 000097R_Rev 3 2010 JCM American Corporation 7 2 4 Section 7 Universal Bill Acceptor UBA 1x SS UBA x4 SS SU Exploded Views and Parts Lists THIS PAGE INTENTIONALLY LEFT BLANK...

Page 109: ...ngs troubleshooting of A 1 Disassembly Reassembly instructions for 4 1 disassembly reassembly of 4 6 4 7 Downloading cable required for 6 1 software procedure for 6 2 E Exploded views illustrations of...

Page 110: ...l Notes italic text highlights 1 1 Specifications electrical 1 5 model number 1 2 structural 1 5 technical 1 5 Steps sequential numbering of 1 1 Symbol definitions 3 types of 1 2 T Timing Belt Transpo...

Page 111: ...lure execute the Performance Test perform a sensor readjust ment and then repair the UBA Unit replacing any appropriate parts deemed necessary Fault Table Listings Table A 1 through Table A 3 list the...

Page 112: ...ports the currency values and country allowing acceptance Software not designed to accept current Bills Check the particular specifications for the required Bill type acceptance and make sure the bill...

Page 113: ...he ADJTOOL_V exe program by double clicking on its icon PC Operating System OS is not compatible The current Adjustment program only supports the Windows 2000 XP Operating System The program files are...

Page 114: ...or pins Check for any bent missing or damaged pins in the connector plugs and mating receptacles CPU Board is corrupted Exchange the CPU Board with a known good one Refer to Circuit Board Removal on p...

Page 115: ...st shown in the following Test Tables Set DIP Switch 8 to OFF initially to start each test No 1 Transport Motor Forward Reverse Rotation Test The tests listed in Table A 4 detect the for ward and reve...

Page 116: ...Board failure may have occurred Check all harness and connectors Change the Box Sensor Board and or CPU Board if required with a known good board Refer to Sec tion 4 regarding Circuit Board Removal D...

Page 117: ...nd or a Lower Sensor Board with a known good board Refer to Section 4 regarding Circuit Board Removal Cash Box Error 10 Flashes OFF A Cash Box Sensor Board failure may have occurred Check all harness...

Page 118: ...ard Refer to Section 4 regarding Circuit Board Removal DIP Switch Block Settings If diagnostic LED status is different from the Table A 7 listed states contact JCM Technical Support Table A 8 Centerin...

Page 119: ...status is different from the Table A 9 listed states contact JCM Technical Support No 7 General Sensor Test The tests listed in Table A 10 detect the UBA s Sensors operational conditions To check the...

Page 120: ...D should illuminate If the Green LED flickers ON and OFF while rotating the Anti Pullback Roller the sensor s condition is normal Centering Home Position Sensor 3 ON 1 2 4 6 OFF Move the Centering Mec...

Page 121: ...t Table A 11 UBA Bill Acceptance Test Error Conditions No 8 Bill Acceptance Test The tests listed in Table A 11 detects the UBA s ability to properly accept bills Begin acceptance testing as follows 1...

Page 122: ...sassembly Instructions and Circuit Board Removal 3 Flashes OFF Transport Jam Type 2 An Exit Sensor Board failure may have occurred Check all harnesses and connectors Exchange the Exit Sensor Board and...

Page 123: ...ard Removal 11 Flashes OFF ICB Module Error ICB Module missing or requires replacement 12 Flashes OFF Cheated Sensor blocked at an improper time 13 Flashes OFF Centering Mechanism Solenoid Error A Sol...

Page 124: ...Section 6 of this Service Manual 11 Flashes OFF ICB Module Intelligent Cash Box ICB Communications Error Failure Type 02 12 Flashes OFF ICB Module Intelligent Cash Box ICB Check Sum Error Failure Typ...

Page 125: ...clean the lenses and sensors refer to Section 2 regarding Preventive Maintenance An Upper and or Lower Sensor Board failure may have occurred Check all harnesses and connectors To change the Upper Lo...

Page 126: ...JCM Part No 960 000097R_Rev 3 2010 JCM American Corporation A 1 6 Appendix A Universal Bill Acceptor UBA 1x SS x4 SS SU Troubleshooting THIS PAGE INTENTIONALLY LEFT BLANK...

Page 127: ...Page 1 6 C 5 Country Codes specific codes given to a country to identify its currency type See Page 1 12 6 CPU an acronym for Central Processing Unit See Page 4 3 D 7 DIP Switch Dual Inline Package Sw...

Page 128: ...k received Banknotes Bills into the Cash Box See Page 4 12 R 16 RS 232C Communication a common serial data communication standard protocol See Page 1 7 S 17 Sensor a Photo Sensitive Device and LED com...

Page 129: ...JCM Part No 960 000097R_Rev 3 2008 JCM American Corporation Universal Bill Acceptor UBA 1x SS UBA x4 SS SU...

Page 130: ...BA x4 SS SU JCM Part No 960 000097R_Rev 3 2008 JCM American Corporation 925 Pilot Road Las Vegas Nevada 89119 Office 800 683 7248 Tech Support 702 651 3444 FAX 702 651 0214 E mail techsupport jcm amer...

Page 131: ...M Part No 960 000097R_Rev 3 5 3 Section 5 UBA Series Universal Bill Acceptor UBA 1x SS x4 SS SU UBA System Wiring Diagrams F o ld Fo ld Fol d F o l d UBA SYSTEM WIRING DIAGRAMS Figure 5 2 UBA 10 SS Bi...

Page 132: ...t No 960 000097R_Rev 3 2010 JCM American Corporation 5 4 UBA System Wiring Diagrams UBA Series Universal Bill Acceptor UBA 1x SS x4 SS SU Section 5 PAGE 5 4 IS INTENTIONALLY BLANK F o ld Fo ld Fol d F...

Page 133: ...t No 960 000097R_Rev 3 5 5 Section 5 UBA Series Universal Bill Acceptor UBA 1x SS x4 SS SU UBA System Wiring Diagrams F o ld Fo ld Fol d F o l d System Wiring Diagrams Continued Figure 5 3 UBA 11 12 S...

Page 134: ...t No 960 000097R_Rev 3 2010 JCM American Corporation 5 6 UBA System Wiring Diagrams UBA Series Universal Bill Acceptor UBA 1x SS x4 SS SU Section 5 PAGE 5 6 IS INTENTIONALLY BLANK F o ld Fo ld Fol d F...

Page 135: ...Bill Acceptor UBA 1x SS x4 SS SU UBA System Wiring Diagrams F o ld Fo ld Fol d F o l d System Wiring Diagrams Continued NOTE To use as a UBA24 SU Unit short Pin 13 to Pin 20 on the rear Connector See...

Page 136: ...t No 960 000097R_Rev 3 2010 JCM American Corporation 5 8 UBA System Wiring Diagrams UBA Series Universal Bill Acceptor UBA 1x SS x4 SS SU Section 5 PAGE 5 8 IS INTENTIONALLY BLANK F o ld Fo ld Fol d F...

Page 137: ...00097R_Rev 3 5 9 Section 5 UBA Series Universal Bill Acceptor UBA 1x SS x4 SS SU UBA System Wiring Diagrams F o ld Fo ld Fol d F o l d System Wiring Diagrams Continued Figure 5 5 UBA 14 24 Optional Co...

Page 138: ...No 960 000097R_Rev 3 2010 JCM American Corporation 5 1 0 UBA System Wiring Diagrams UBA Series Universal Bill Acceptor UBA 1x SS x4 SS SU Section 5 PAGE 5 1 0 IS INTENTIONALLY BLANK F o ld Fo ld Fol d...