JCM DBV Series Operation And Maintenance Manual Download

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P/N 960-000180R_Rev. 1 {EDP #233427}

DBV® Series

DBV-400 Banknote Validator

List of Tables

Page

Table 1-1

DBV-400 Model Number Specifications .............................................. 1-2

Table 1-2

DBV-400 Type Number Specifications ................................................ 1-2

Table 1-3

DBV-400 Software Number Specifications .......................................... 1-2

Table 1-4

DBV-400 Technical Specifications ...................................................... 1-6

Table 1-5

DBV-400 Environmental Specifications ............................................... 1-7

Table 1-6

DBV-400 Electrical Specifications ....................................................... 1-7

Table 1-7

DBV-400 Structural Specifications ...................................................... 1-7

Table 2-1

DIP Switch Block 1 Settings ................................................................ 2-1

Table 2-2

DIP Switch Block 2 Settings ................................................................ 2-1

Table 2-3

Bezel LED Color DIP SW2 Settings .................................................... 2-2

Table 2-4

DBV-400 ID-003 MDB/Photo-Coupler Isolation Connector
Pin Assignments .................................................................................. 2-3

Table 2-5

DBV-400 ID-003 RS232 Connector Pin Assignments ......................... 2-4

Table 2-6

DBV-400 ID-003 TTL Connector Pin Assignments ............................. 2-5

Table 2-7

DBV-400 ID-002 Pulse Connector Pin Assignments ........................... 2-6

Table 2-8

DBV-400 ID-044 Pulse Connector Pin Assignments ........................... 2-7

Table 2-9

DBV-400 ID-044 Serial Connector Pin Assignments ........................... 2-8

Table 2-10 DBV-400 USB Interface Connector Pin Assignments ......................... 2-9
Table 2-11 DBV-400 USB Maintenance Interface Connector Pin Assignments .... 2-9
Table 2-12 DBV-400 Sensor Type Cleaning Methods ......................................... 2-12
Table 6-1

USB Driver Files .................................................................................. 6-2

Table 6-2

Performance Test Items Using a PC and Test Menu Selections ...... 6-10

Table 6-3

Sensor Test Items ............................................................................. 6-12

Table 6-4

Performance Test Items and DIP Switch 1 Settings .......................... 6-14

Table 6-5

Aging Test Interval Timing Settings ................................................... 6-14

Table 6-6

Sensor Test Procedure and Confirmation ......................................... 6-15

Table 6-7

DIP Switch 1 Test Confirmation ......................................................... 6-16

Table 6-8

DIP Switch 2 Test Confirmation ......................................................... 6-16

Table 6-9

Performance Confirmation ................................................................. 6-17

Table 7-1

Entire DBV-400 Unit Parts List ............................................................ 7-2

Table 7-2

DBV-400 Main Unit Parts List 1 ........................................................... 7-4

Table 7-3

DBV-400 Main Unit Parts List 2 ........................................................... 7-6

Table 7-4

DBV-400 Validation Guide Cover Assy. Parts List ..............................

Table 7-5

DBV-400 Validation Guide Parts List ................................................

Table 7-6

DBV-400 Cash Box Parts List .........................................................

7-1

Table 7-7

DBV-400 Bezel Unit Parts List ...........................................................

7-1

Table A-1

General Fault Conditions ..................................................................... A-1

Summary of Contents for DBV Series

Page 1: ...2016 JAPAN CASH MACHINE CO LTD Website http www jcmglobal com Issue 4107 SME 01 01 DBV Series DBV 400 Banknote Validator Operation and Maintenance Manual Revision 1 P N 960 000180R_Rev 1 EDP 233427...

Page 2: ...ated products JCM is a registered trademark of JAPAN CASH MACHINE CO LTD All other product names mentioned herein may be registered trademarks or trademarks of their respective companies Furthermore a...

Page 3: ...tal Specifications 1 7 Electrical Specifications 1 7 Structural Specifications 1 7 Unit Dimensions 1 8 Entire Unit Outside Dimensions 1 8 Entire Unit Outside Dimensions Continued 1 9 Entire Unit Outsi...

Page 4: ...Circuit Schematics Continued 3 2 16 Standard Interface Circuit Schematics Continued 4 2 17 Standard Interface Circuit Schematics Continued 5 2 18 Standard Interface Circuit Schematics Continued 6 2 1...

Page 5: ...witch Test 6 13 Bezel LED Test 6 13 Performance Test Without a PC 6 14 Aging Test 6 14 Acceptance Test 6 15 Sensor Test 6 15 Push Button Test 6 16 DIP Switch Test 6 16 Other Performance Tests 6 17 7 E...

Page 6: ...Validator Troubleshooting Overview A 1 Fault Table Listings A 1 Adjustment Error A 2 Communication Error A 3 LED Indication Conditions A 3 LED Flash Error Code Conditions A 3 LED Flash Reject Code Co...

Page 7: ...ng a Banknote Jam 1 2 10 Figure 2 7 Clearing a Banknote Jam 2 2 10 Figure 2 8 Clearing a Banknote Jam 3 2 10 Figure 2 9 General Cleaning Image 2 11 Figure 2 10 DBV 400 Sensor and Roller Cleaning Locat...

Page 8: ...6 2 Figure 6 8 Installation Completion Screen 6 2 Figure 6 9 Hardware Update Wizard Screen 1 6 3 Figure 6 10 Hardware Update Wizard Screen 2 6 3 Figure 6 11 Normal Mode Selection 6 3 Figure 6 12 Test...

Page 9: ...t 6 9 Figure 6 44 Write EEPROM Succeeded 6 9 Figure 6 45 DS1 Switch Settings 1 6 10 Figure 6 46 JCM Tool Suite Standard Edition Screen Pull Down Menu 2 6 10 Figure 6 47 Main Screen 6 10 Figure 6 48 Fe...

Page 10: ...n 6 16 Figure 6 73 DIP Switch Test DIP SW2 Setting 6 16 Figure 6 74 DIP SW1 8 OFF for DS1 Testing 6 16 Figure 6 75 DIP SW1 8 OFF for DS2 Testing 6 16 Figure 6 76 Other Tests DIP SW2 Setting 6 17 Figur...

Page 11: ...Connector Pin Assignments 2 7 Table 2 9 DBV 400 ID 044 Serial Connector Pin Assignments 2 8 Table 2 10 DBV 400 USB Interface Connector Pin Assignments 2 9 Table 2 11 DBV 400 USB Maintenance Interface...

Page 12: ...CO LTD x Page DBV Series DBV 400 Banknote Validator Table A 2 Adjustment Fault Conditions A 2 Table A 3 Communication Fault Conditions A 3 Table A 4 LED Flash Error Codes A 3 Table A 5 LED Flash Reje...

Page 13: ...nsions Technical Contact Information In order to make operating this device and navigat ing within this manual easier the following illus trations are used Safety Instructions need to be observed in o...

Page 14: ...direct Sunlight and or Incandescent Lamp illumination having a Gradient Angle of 15 Degrees or more and an illumination index of 3000 Lux or less Ensure that the Host Machine is also designed to avoi...

Page 15: ...use personal injury 2 When closing the Validation Guide of the Unit make sure that it clicks firmly into place 3 Do not disassemble the Unit incorrectly or rede sign it in any way Unauthorized use by...

Page 16: ...idation Sensors is less than 2 seconds with a Banknote to Banknote processing speed less than 1 7 seconds High Banknote Acceptance Rates 98 or higher using 6 wavelengths of optical sensors Accepts Ban...

Page 17: ...400 Component Names a Transport Unit b Bezel Option c Banknote Insertion Slot d Bezel LED e Validation Guide f Cash Box Release Button g Cash Box Door Open Close Button h Cash Box i USB Connector for...

Page 18: ...Sheet for each Country s particular Banknote insertion direction Processing Speed Excluding Host Communication time lag Power Supply 12V DC Temperature 25 C 5 C Humidity 30 60 Approximately 2 seconds...

Page 19: ...ny voltage between 12V DC and 24V DC Current Consumption Standard Operation Inrush 12V DC 2 5A 24V DC 2 0A Standby 12V DC 0 12A 24V DC 0 07A Operation 12V DC 1 4A 24V DC 0 7A Peak 12V DC 2 2A 24V DC 1...

Page 20: ...Dimensions Figure 1 5 DBV 400 Unit With JCM Standard Bezel Outside Dimensions 93 84 50 8 84 98 2 74 7 127 153 3 250 24 9 31 4 34 9 62 4 38 8 8 9 15 1 2x5 4 10 1 116 133 6 4x5 4 61 7 4 R2 249 6 107 14...

Page 21: ...Outside Dimensions Figure 1 7 DBV 400 Unit With TOB Type Bezel Outside Dimensions 93 84 50 8 104 2 77 7 12 5 30 4 2 5 3 7 9 137 9 153 3 4 5 3 79 4 R1 269 3 106 3 84 5 104 2 93 269 3 91 37 3 69 2 13 2...

Page 22: ...es the DBV 400 Unit with Compatible Type Bezel outside dimensions Figure 1 9 DBV 400 Unit With Compatible Type Bezel Outside Dimensions Figure 1 9 DBV 400 Unit With Compatible Type Bezel Outside Dimen...

Page 23: ...eu UK Ireland JCM EUROPE UK OFFICE Phone 44 0 190 837 7331 Fax 44 0 190 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail support jcmgl...

Page 24: ...P N 960 000180R_Rev 1 EDP 233427 2016 JAPAN CASH MACHINE CO LTD 1 1 2 Section 1 DBV Series DBV 400 Banknote Validator General Information THIS PAGE INTENTIONALLY LEFT BLANK...

Page 25: ...2 Settings for the DBV 400 Unit and its Bezel DIP Switch Block 1 DIP Switch Block 1 DIP SW1 is used to Accept enable or Inhibit disable acceptance of each Banknote denomination DIP Switch Block 2 DIP...

Page 26: ...Harness and apply electrical power to the DBV 400 Unit 4 Select the desired Bezel LED color by setting the DIP SW2 as indicated in Table 2 3 5 Set the DIP SW1 8 to OFF to configure the default Bezel...

Page 27: ...SL Crimp Terminal Series70058 Female with Tin Sn Plated Contact 24 30 AWG Maximum Insulation Diameter Less than 1 52 Molex Recommended Wire for Power Supply and Power Ground Insulation Diameter AWG 24...

Page 28: ...Tin Sn Plated Contact 24 30 AWG Maximum Insulation Diameter Less than 1 52 Molex Recommended Wire for Power Supply and Power Ground AWG 24 Maximum Insulation Diameter Less than 1 52 Recommended Wire f...

Page 29: ...Maximum Insulation Diameter Less than 1 52 Molex Recommended Wire for Power Supply and Power Ground AWG 24 Maximum Insulation Diameter Less than 1 52 Recommended Wire for Signal Ground AWG 24 30 Maxim...

Page 30: ...th Tin Sn Plated Contact 24 30 AWG Maximum Insulation Diameter Less than 1 52 Molex Recommended Wire for Power Supply and Power Ground AWG 24 Maximum Insulation Diameter Less than 1 52 Recommended Wir...

Page 31: ...ale with Tin Sn Plated Contact 24 30 AWG Maximum Insulation Diameter Less than 1 52 Molex Recommended Wire for Power Supply and Power Ground AWG 24 Maximum Insulation Diameter Less than 1 52 Recommend...

Page 32: ...tact 24 30 AWG Maximum Insulation Diameter Less than 1 52 Molex Recommended Wire for Power Supply and Power Ground AWG 24 Maximum Insulation Diameter Less than 1 52 Recommended Wire for Signal Ground...

Page 33: ...0 Side S4B XH A JST Housing Cable Side XHP 4B JST Contact Cable Side SXH 001T PO 6 JST Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Validator s side Function 1 V...

Page 34: ...d Banknote located inside the Banknote Validator proceed as follows 1 Press the Validation Guide Open Close Latch Figure 2 6 a upward and pull the Validation Guide out of the DBV 400 Unit as indicated...

Page 35: ...e Cash Box from the DBV 400 Unit Figure 2 3 or Figure 2 4 and pull the Validation Guide out of the DBV 400 Unit Figure 2 6 3 Clean the appropriate path and Lens of each Sensor See Figure 2 10 for Sens...

Page 36: ...DBV 400 Sensor Type Cleaning Methods Sym Sensor Roller Type Cleaning Method a Exit Sensor Wipe clean using a soft lint free Micro fiber Cloth or vacuum clean using a vacuum cleaner b Side Sensor c Ins...

Page 37: ...oto Coupler Isolation Interface Schematic Diagram Figure 2 11 DBV 400 ID 003 MDB Photo Coupler Isolation Interface Schematic Diagram Power Power 5V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4...

Page 38: ...Schematic Diagram Figure 2 12 DBV 400 ID 003 RS232C Interface Schematic Diagram Figure 2 12 DBV 400 ID 003 RS232C Interface Schematic Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7...

Page 39: ...erface Schematic Diagram Figure 2 13 DBV 400 ID 003 TTL Interface Schematic Diagram Figure 2 13 DBV 400 ID 003 TTL Interface Schematic Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 IN12V 24V GN...

Page 40: ...002 Pulse Interface Schematic Diagram Figure 2 14 DBV 400 ID 002 Pulse Interface Schematic Diagram Figure 2 14 DBV 400 ID 002 Pulse Interface Schematic Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16...

Page 41: ...BV 400 ID 044 Pulse Interface Schematic Diagram Figure 2 15 DBV 400 ID 044 Pulse Interface Schematic Diagram Figure 2 15 DBV 400 ID 044 Pulse Interface Schematic Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13...

Page 42: ...BV 400 ID 044 Serial Interface Schematic Diagram Figure 2 16 DBV 400 ID 044 Serial Interface Schematic Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 IN12V 24V GND IN12V 24V GND GND TXD D E SOFT...

Page 43: ...Section 2 Standard Interface Circuit Schematics Continued 6 Figure 2 17 illustrates the DBV 400 USB Interface Schematic Diagram Figure 2 17 DBV 400 USB Interface Schematic Diagram Figure 2 17 DBV 400...

Page 44: ...P N 960 000180R_Rev 1 EDP 233427 2016 JAPAN CASH MACHINE CO LTD 2 2 0 DBV Series DBV 400 Banknote Validator THIS PAGE INTENTIONALLY LEFT BLANK...

Page 45: ...nitializing Figure 2 18 DBV 400 Operational Flowchart Initializing b Initializing c Stand by d Enable Acceptance f Bezel LED Display shows Enable Accept Pattern g Inserted Banknote h Take in the Bankn...

Page 46: ...8 c Denomination Signal Output g Is the Banknote transported to Stacker D To f function on this chart f Transporting the Banknote B To Stacking Flow Figure 2 20 1 When an abnormal signal is received r...

Page 47: ...37 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail support jcmglobal eu Asia and Oceania JCM GOLD HK LTD Phone 852 2429 7187 Fax 852 2929...

Page 48: ...P N 960 000180R_Rev 1 EDP 233427 2016 JAPAN CASH MACHINE CO LTD 3 2 Section 3 DBV Series DBV 400 Banknote Validator Communications THIS PAGE INTENTIONALLY LEFT BLANK...

Page 49: ...by the arrow A 2 Remove the four 4 Mounting Screws Figure 4 2 b1 through b4 securing the Bezel Unit Figure 4 2 a to the DBV 400 Main Unit Then remove the Bezel Unit from the DBV 400 Main Unit 3 Unplu...

Page 50: ...b1 and b8 securing the Motor Gear Cover D4 Figure 4 8 a and remove the Motor Gear Cover D4 from the Main Frame Assy Figure 4 8 c 2 Remove the Motor Harness Assy Figure 4 8 d from the Main Frame Assy I...

Page 51: ...6 securing the Outside Guide Cover Figure 4 12 a to the Validation Guide Figure 4 12 c 2 Unplug the single 1 Connector Figure 4 13 a 3 Remove the four 4 Mounting Screws Figure 4 13 b1 and b4 securing...

Page 52: ...a8 to unlock the tabs on the Box Base Assembly Figure 4 14 b 2 Remove the Box Base Assy Figure 4 15 a from the Box Frame D 4 Figure 4 15 b NOTE To unlock each tab make sure the square cut beveled surf...

Page 53: ...Motor Encoder Stacker Motor Encoder Pusher Home Sensor Box In Sensor CN5 CN9 CN1 CN1 Host Interface and Power Input Molex C Grid 18 For the Debugging Tool CN8 CN10 CN2 CN11 Program Download Side Senso...

Page 54: ...P N 960 000180R_Rev 1 EDP 233427 2016 JAPAN CASH MACHINE CO LTD 5 2 Section 5 DBV Series DBV 400 Banknote Validator Wiring Diagrams THIS PAGE INTENTIONALLY LEFT BLANK...

Page 55: ...en the DBV 400 Unit and the PC Installation Procedures This section provides the JCM Tool Suite Standard Edition installation procedure Application Software Installation Perform the following steps to...

Page 56: ...nstallation Procedure DBV 400 USB Drivers need to be installed on the PC before the JCM Tool Suite Standard Edition can be used To install the DBV 400 Software Driver proceed as follows 1 Copy the DBV...

Page 57: ...oad Procedures The following two 2 procedures are available to download the DBV 400 Software Program The DBV 400 Software Program is loaded on the Unit Normal The DBV 400 Software Program is not loade...

Page 58: ...0 Unit The Download Screen will display a Progress Bar during the download operation Figure 6 20 b and a Blue Text Line below the Download Screen Button will display the download Percentage as Downloa...

Page 59: ...unlock the Box Latch and then out in the direction Figure 6 24 2 Press the Validation Guide Open Close Latch Figure 6 25 a upward then pull the Validation Guide Figure 6 25 b out of the DBV 400 Unit 3...

Page 60: ...location until the Guide clicks into place and ensure that it is tightly locked 8 Pull the KS 095A Reference Paper Figure 6 29 b just slightly in the direction indicated by the red arrow A until the R...

Page 61: ...e Sensor Calibration button Figure 6 33 a 2 Confirm that the DBV 400 SENSOR CALIBRATION Screen appears Figure 6 34 3 Make sure the Validation Guide Open Close Latch refer to Figure 1 4 n is Closed sec...

Page 62: ...n Tool dialogue screen appears to change the Serial Number When using the default Serial Number click the No button Figure 6 40 a to finish the calibration To change the Serial Number click the YES bu...

Page 63: ...e 6 42 a to close the message dialogue box 12 Click the Start button Figure 6 43 a to save the calibration settings 13 When the Write EEPROM Succeeded screen appears click the OK button Figure 6 44 a...

Page 64: ...t together using the recommended USB Cable 5 Launch the JCM Tool Suite Standard Edition Application The JCM Tool Suite Standard Edition Screen shown in Figure 6 46 will appear when the application bec...

Page 65: ...Motor area Figure 6 50 b 5 Click the Stop Screen Button Figure 6 50 a to end the test Stacking Test Perform the following steps to begin the Stacking Test 1 Launch the Main Screen refer to Performanc...

Page 66: ...The Box In Sensor detects the presence of a Cash Box Push down release the Cash Box DT Lever ON OFF Exit Sensor Detects that a Banknote is present at the Exit Sensor Cover uncover the Exit Sensor usi...

Page 67: ...re 6 59 a to end the test Bezel LED Test Perform the following steps to begin the LED Test 1 Launch the Main Screen refer to Performance Test Preparation on page 6 10 2 Click the Performance Test Pull...

Page 68: ...t intervals set by DIP SW1 6 7 Sensor Test ON ON OFF Each Sensor Performance Check Acceptance Test ON ON ON ON ON OFF Acceptance Check with Validation Acceptance Test ON ON ON ON ON ON OFF Acceptance...

Page 69: ...rate 5 Perform each Sensor Test refer to Test Proce dure in Table 6 6 6 Confirm that the resulting Bezel LED condition matches the Bezel LED color stated in Table 6 6 7 Set the DIP SW1 8 to ON to end...

Page 70: ...7 and Table 6 8 7 Confirm that the resulting Bezel LED condition matches the color stated in Table 6 7 for DIP Switch 1Test Confirmation and Table 6 8 for DIP Switch 2 Test Confirmation 8 Set the DIP...

Page 71: ...e DBV 400 Unit 5 Set the DIP SW1 8 to OFF to start the test 6 Confirm that each test is performed normally as stated in Table 6 9 7 Set the DIP SW1 8 to ON to end the test Table 6 9 Performance Confir...

Page 72: ...P N 960 000180R_Rev 1 EDP 233427 2016 JAPAN CASH MACHINE CO LTD 6 1 8 Section 6 DBV Series DBV 400 Banknote Validator Calibration and Testing THIS PAGE INTENTIONALLY LEFT BLANK...

Page 73: ...information Entire DBV 400 Unit Exploded View DBV 400 Main Unit Exploded View DBV 400 Validation Guide Cover Assy Exploded View DBV 400 Validation Guide Exploded View DBV 400 Cash Box Exploded View D...

Page 74: ...242209 DBV 400 Cash Box Medium Rear Access 1 4 237913 DBV 400 Cash Box Large 1 5 234108 DBV 400 Standard Bezel Unit 1 For Standard Bezel 234110 DBV 400 Snack Mask Bezel Unit 1 For Snack Mask Bezel 23...

Page 75: ...Validator Section 7 DBV 400 Main Unit Exploded View 1 Figure 7 2 DBV 400 Main Unit Exploded View 1 Figure 7 2 DBV 400 Main Unit Exploded View 1 100 101 102 103 104 105 106 107 108 109 110 111 112 113...

Page 76: ...or Pinion Gear 2 A press fit is required for assembly 111 231424 Motor Encoder 2 A press fit is required for assembly 112 234023 Transport Gear 0 8 Z29 1 113 236948 Stacker Gear A 1 114 231435 Sound D...

Page 77: ...ews and Parts Lists DBV Series DBV 400 Banknote Validator Section 7 DBV 400 Main Unit Exploded View 2 Figure 7 3 DBV 400 Main Unit Exploded View 2 Figure 7 3 DBV 400 Main Unit Exploded View 2 200 201...

Page 78: ...202 234087 SUS PIN 3 25 1 203 234054 Hex Head P Shaft 5 204 234021 Centering Gear 0 8 Z22 1 205 234020 Gear 0 8 Z20 3 206 234024 Transport Gear 0 8 Z22 1 207 239927 Transport Roller Gear A 1 208 23408...

Page 79: ...QTY Remark 300 244551 Validation Guide Cover D4 1 301 237715 KB5201 JC22LF Side Sensor 1 302 237714 KB5201 JC12LF Side Sensor 1 303 237718 Inside Validation Sensor Board 4107 3520 003x 01x 1 304 1485...

Page 80: ...alidator Exploded Views and Parts Lists DBV 400 Validation Guide Exploded View Figure 7 5 DBV 400 Validation Guide Exploded View Figure 7 5 DBV 400 Validation Guide Exploded View 400 401 402 403 404 4...

Page 81: ...r Arm Shaft 1 405 238468 Driven Roller 5 406 234095 Roller Pin 4 407 234062 Roller Arm D4 4 408 234025 Roller Arm Spring 2 409 234064 Outside Guide Prism A 1 410 234015 F Roller Spring D4 2 411 102977...

Page 82: ...x Exploded View Figure 7 6 DBV 400 Cash Box Exploded View Figure 7 6 DBV 400 Cash Box Exploded View 500 501 502 503 504 505 506 507 508 509 510 511 512 513 508 507 506 501 502 503 504 516 514 514 515...

Page 83: ...x Arm Spring 1 517 269568 231472 Pusher Arm Shaft 1 518 231474 Pusher Shaft A 1 519 269565 231444 Pusher Arm A 1 520 244544 Transport Roller Gear D 1 Non Service Part 521 242658 Transport Roller Gear...

Page 84: ...234077 Box Receive Plate D4 1K 1 For DBV 400 Large Cash Box 537 238199 Box Spring D4 300 1 For DBV 400 Small Cash Box 238200 Box Spring D4 500 1 For DBV 400 Medium Cash Box 231386 Box 1500 Spring 2 F...

Page 85: ...0 TOB Bezel Insert 1 For TOB Bezel Euro Bezel 604 234078 DBV 400 Standard Bezel 1 For Standard Bezel 234080 DBV 400 Snack Mask Bezel 1 For Snack Mask Bezel 238568 DBV 400 TOB Bezel 1 For TOB Bezel 240...

Page 86: ...0 000180R_Rev 1 EDP 233427 _Feb 12 2020 2020 JAPAN CASH MACHINE CO LTD 7 14 Section 7 DBV Series DBV 400 Banknote Validator Exploded Views and Parts Lists THIS PAGE INTENTIONALLY LEFT BLANK February 1...

Page 87: ...ps required for 2 1 M Model Descriptions Product Number Specifications of 1 2 N Navigation within manual procedure for 1 1 P PC Calibration Preparation for 6 7 Performance Testing instructions for 6 1...

Page 88: ...P N 960 000180R_Rev 1 EDP 233427 2016 JAPAN CASH MACHINE CO LTD 8 2 THIS PAGE INTENTIONALLY LEFT BLANK Section 8 DBV Series DBV 400 Banknote Validator Index...

Page 89: ...e various possible DBV 400 Unit fault conditions that can occur and the necessary actions required to correct them A TROUBLESHOOTING Table A 1 General Fault Conditions Symptoms Error Messages Possible...

Page 90: ...e Transport Path Open the Validation Guide refer to Figure 2 7 or Cash Box Door refer to Figure 2 3 or Figure 2 4 remove the foreign object or jammed Banknote and then close the Validation Guide or Ca...

Page 91: ...Table A 4 LED Flash Error Codes Normal Operation Performance Test Error Causes and Solutions Bezel LED Sequence Bezel LED Status LED Sequence White 3 White 1 External Flash ROM Boot Program ROM Check...

Page 92: ...parts and Sensors Relative Parts Pusher Mechanism Stacker Motor Stacker Home Sensor Stacker Motor Encoder If the error is not resolved change the above related part or parts and calibrate the DBV 400...

Page 93: ...Harness are connected Clean or adjust the following Sensor Relative Parts Box Sensor If the error is not resolved change the above related part or parts and calibrate the DBV 400 Unit Magenta 3 Magent...

Page 94: ...6 Banknote Length Abnormal The Sensors detected the Banknote length was longer or shorter than the specified value Solution Clean the Banknote Path Check that the Banknote is not damaged or exhibiting...

Page 95: ...bove related part or parts and calibrate the DBV 400 Unit Green 3 Green 5 Inhibit Setting Abnormal The Banknote has been inhibited by DIP Switch Setting or Host Command Solution Check DIP Switch Block...

Page 96: ...678 Use EDP Reference Paper KS 095A 1 b 239641 Use EDP Main Frame Assy Disassembly Tool 8 c 239642 Use EDP Cash Box Disassembling Tool 8 d G00205 501 100218R UAC Module 1 e G00230 400 100249R UAC USB...

Page 97: ...eference Papers in their original Shipping Carton to avoid exposing them to direct Sunlight and or bright indoor light Ensure that the Reference Papers being stored are not damaged as they are replace...

Page 98: ...P N 960 000180R_Rev 1 EDP 233427 2016 JAPAN CASH MACHINE CO LTD A 1 0 Appendix A DBV Series DBV 400 Banknote Validator Troubleshooting THIS PAGE INTENTIONALLY LEFT BLANK...

Page 99: ...rmed on electronic equipment which ensures that all circuits are properly aligned and operating at optimum levels Calibration is accomplished using a software based program that checks and sets the op...

Page 100: ...eneric term for any electronic cabinet equipment or platform where a DBV 400 Unit will be installed The Host Machine supplies both the power and the communications interface necessary for proper opera...

Page 101: ...recau tions are intended to promote personal safety and prevent damage to equipment when working with the applicable JCM Product 1 2 R 15 Reference paper specially coated colored paper strips that are...

Page 102: ...al computers built today The DBV 400 features a USB interface allowing the user to download data files into flash memory quickly and easily from a PC 2 9 V 20 Validator Electronic equipment that accep...

Page 103: ...P N 960 000180R_Rev 1 EDP 233427 2016 JAPAN CASH MACHINE CO LTD DBV Series DBV 400 Banknote Validator...

Page 104: ...DBV Series DBV 400 Banknote Validator P N 960 000180R_Rev 1 EDP 233427 2016 JAPAN CASH MACHINE CO LTD Issue 4107 SME 01 01...

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