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JCM iPRO-100-SH2-RC, Operation And Maintenance Manual

The JCM iPRO-100-SH2-RC is a cutting-edge device that streamlines operations and maintenance processes. Ensure proper usage and maximized performance with the comprehensive Operation and Maintenance Manual. Download this essential manual for free from our website, where user manuals are readily available for immediate access.

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P/N 960-000164R_Rev. 3 {EDP #213631} 

© 2018, JAPAN CASH MACHINE CO., LTD. 

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iPRO-RC™ Series Banknote Recycler 

List of Figures

Figure 4-36 O-Ring Removals   .............................................................................. 4-11
Figure 4-37 Pusher Plate Removal  ....................................................................... 4-11
Figure 4-38 Pusher Drive Gear Removal  .............................................................. 4-12
Figure 4-39 Pusher Timing Belt Removal 1   .......................................................... 4-12
Figure 4-40 Pusher Timing Belt Replacement   ...................................................... 4-12
Figure 4-41 Pusher Timing Belt Removal 2   .......................................................... 4-12
Figure 4-42 Pulley & O-Ring Removal   .................................................................. 4-12
Figure 4-43 Pusher Plate Removal  ....................................................................... 4-12
Figure 5-1 iPRO-RC Entire System Wiring Diagram (24V)  ................................... 5-1
Figure 5-2 iPRO-RC Transport Unit/Frame Unit System Wiring Diagram (Part 1)   5-2
Figure 5-3 iPRO-RC Frame Unit System Wiring Diagram (Part 2)   ....................... 5-3
Figure 6-1  Tool and Harness Connection ............................................................. 6-1
Figure 6-2  setup.exe Location ............................................................................... 6-1
Figure 6-3  Install Shield Wizard Screen ................................................................ 6-1
Figure 6-4  Installation File Extracting Screen  ....................................................... 6-2
Figure 6-5  Customer Information Screen .............................................................. 6-2
Figure 6-6  Destination Folder Screen ................................................................... 6-2
Figure 6-7  Current Settings Confirmation  ............................................................. 6-2
Figure 6-8  Installation Status Confirmation ........................................................... 6-2
Figure 6-9  Installation Completion Screen  ............................................................ 6-2
Figure 6-10  JCM Tool Suite Short-cut Icon ............................................................. 6-3
Figure 6-11  JCM Tool Suite Standard Edition ......................................................... 6-3
Figure 6-12  iPRO-RC DIP Switch Setting ............................................................... 6-3
Figure 6-13  DIP Switch Location ............................................................................. 6-3
Figure 6-14  Select Download .................................................................................. 6-3
Figure 6-15  Invalid File! Dialog Pop-Up Screen ...................................................... 6-3
Figure 6-16  Select Firmware 1 ................................................................................ 6-4
Figure 6-17  Select Firmware 2 ................................................................................ 6-4
Figure 6-18  Select Firmware 3 ................................................................................ 6-4
Figure 6-19  Download Progress Screen  ................................................................. 6-4
Figure 6-20  Download Progress Screen  ................................................................. 6-4
Figure 6-21  Download Completed Screen .............................................................. 6-5
Figure 6-22  KS-087 Reference Paper ..................................................................... 6-5
Figure 6-23  Reference Paper Insertion ................................................................... 6-5
Figure 6-24  iPRO Transport DIP Switch Setting  ..................................................... 6-6
Figure 6-25  DIP Switch Setting  ............................................................................... 6-6
Figure 6-26  DIP Switch Location ............................................................................. 6-6
Figure 6-27  Model Information Screen .................................................................... 6-6

Summary of Contents for iPRO-100-SH2-RC

Page 1: ... 2018 JAPAN CASH MACHINE CO LTD website http www jcmglobal com iPRO RC Series Banknote Recycler Operation and Maintenance Manual Revision 3 P N 960 000164R_Rev 3 EDP 213631 Issue 4088 SME 00 03 ...

Page 2: ...VISION HISTORY Rev No Date Reason for Update Comment A 6 06 12 Initial Version 1 12 30 13 Changed Specifications DIP Switch Settings Parts List Copyright 2 9 16 15 Updated Product Descriptions Parts Lists 3 2 7 18 Updated Product Descriptions in Section 1 and updated Parts Lists in Section 7 or or or or File No E142330 Subscriber 857947001 Vol 2 JPULA 04222 This device complies with part 15 of the...

Page 3: ...ecifications 1 6 Environmental Specifications 1 7 Electrical Specifications 1 7 Structural Specifications 1 7 Unit Dimensions 1 8 Entire Unit Outside Dimensions 1 8 Entire Unit Outside Dimensions Continued 1 9 Technical Contact Information 1 10 Americas 1 10 JCM American 1 10 Europe Middle East Africa Russia 1 10 JCM Europe GmbH 1 10 UK Ireland 1 10 JCM Europe UK Office 1 10 Asia and Oceania 1 10 ...

Page 4: ...rcuit Schematics Continued 2 14 Standard Interface Circuit Schematics Continued 2 15 Standard Interface Circuit Schematics Continued 2 16 Standard Interface Circuit Schematics Continued 2 17 Operational Flowchart 2 18 Operational Flowchart Continued 2 19 Operational Flowchart Continued 2 20 Operational Flowchart Continued 2 21 Operational Flowchart Continued 2 22 Operational Flowchart Continued 2 ...

Page 5: ...g Belt and O Ring Removal 4 11 Pusher Plate Re installation 4 12 5 WIRING DIAGRAMS 5 1 Entire System Wiring Diagram 5 1 Transport Unit Frame Unit Wiring Diagram Partial 5 2 Frame Unit Wiring Diagram Partial 5 3 6 PERFORMANCE TESTS 6 1 Download and Installation Workbench Tool Requirements 6 1 JCM Tool Suite Standard Edition Installation 6 1 JCM Tool Suite Standard Edition 6 3 Firmware Download Proc...

Page 6: ... 2 Parts List 7 16 iPRO RC RC Space 3 Exploded View 7 17 iPRO RC RC Space 3 Parts List 7 18 iPRO RC RC Space 4 Exploded View 7 19 iPRO RC RC Space 4 Parts List 7 20 iPRO RC RC Space 5 Exploded View 7 21 iPRO RC RC Space 5 Parts List 7 22 iPRO RC Rear Transport Assembly 1 Exploded View 7 23 iPRO RC Rear Transport Assembly 1 Parts List 7 24 iPRO RC Rear Transport Assembly 2 Exploded View 7 25 iPRO R...

Page 7: ... Cash Box Frame Unit Parts List 7 44 Optional Lock Unit Exploded View 7 45 Optional Lock Unit Parts List 7 46 8 INDEX 8 1 A TROUBLESHOOTING A 1 Introduction A 1 Troubleshooting Overview A 1 Malfunction LED Error Codes A 1 LED Indicator Conditions A 1 iPRO RC Recycler Unit Width and Length Guide Replacement Procedure A 4 Length Guide Replacement A 4 Length Guide Installation A 4 Width Guide Replace...

Page 8: ...THIS PAGE INTENTIONALLY LEFT BLANK iPRO RC Series Banknote Recycler P N 960 000164R_Rev 3 EDP 213631 2018 JAPAN CASH MACHINE CO LTD vi ...

Page 9: ...2 5 Banknote Restoration Methods 2 9 Figure 2 6 Retrieving Recycler Banknotes 2 9 Figure 2 7 Clearing a Banknote Jam 1 2 10 Figure 2 8 Clearing a Banknote Jam 2 2 10 Figure 2 9 Sensor and Roller Cleaning 2 11 Figure 2 10 iPRO RC Sensor Cleaning Locations 2 12 Figure 2 11 iPRO RC USB Interface Schematic Diagram 2 13 Figure 2 12 iPRO RC Photo Coupler Interface Schematic Diagram 2 14 Figure 2 13 iPRO...

Page 10: ...l 4 5 Figure 4 15 Upper Lower Flapper Pusher Lever Solenoid Removal 4 5 Figure 4 16 Flapper Open Close Circuit Board Removals 4 6 Figure 4 17 Banknote Transaction Sensor Transport Unit Encoder Circuit Board Double Note Sensor Removal 4 6 Figure 4 18 Banknote Transaction Sensor Box Detection Circuit Board Removal 4 6 Figure 4 19 Recycler Encoder Circuit Board Removal 4 7 Figure 4 20 Gear Shaft Remo...

Page 11: ...stallation File Extracting Screen 6 2 Figure 6 5 Customer Information Screen 6 2 Figure 6 6 Destination Folder Screen 6 2 Figure 6 7 Current Settings Confirmation 6 2 Figure 6 8 Installation Status Confirmation 6 2 Figure 6 9 Installation Completion Screen 6 2 Figure 6 10 JCM Tool Suite Short cut Icon 6 3 Figure 6 11 JCM Tool Suite Standard Edition 6 3 Figure 6 12 iPRO RC DIP Switch Setting 6 3 Fi...

Page 12: ...3 Sensor Calibration Screen Button 6 9 Figure 6 44 Loading Model Information Screen 1 6 9 Figure 6 45 Loading Model Information Screen 2 6 9 Figure 6 46 Version Information Screen 1 6 9 Figure 6 47 Version Information Screen 2 6 9 Figure 6 48 Sensor Test Selection 6 10 Figure 6 49 Test Function Listing Screen 6 10 Figure 6 50 Calibration Test Function Screen Buttons 6 10 Figure 6 51 Load Sensor Da...

Page 13: ...View 7 33 Figure 7 18 WBA SH2 Cash Box Exploded View 1 7 35 Figure 7 19 WBA SH2 Cash Box Exploded View 2 7 36 Figure 7 20 WBA SH2 Cash Box Exploded View 3 7 38 Figure 7 21 WBA SH2 Cash Box Exploded View 4 7 39 Figure 7 22 WBA SH2 Cash Box Exploded View 5 7 41 Figure 7 23 iPRO RC Large Cash Box Frame Unit Exploded View 7 44 Figure 7 24 Optional Lock Unit Exploded View 7 45 Figure A 1 Opening the Re...

Page 14: ...THIS PAGE INTENTIONALLY LEFT BLANK iPRO RC Series Banknote Recycler P N 960 000164R_Rev 3 EDP 213631 2018 JAPAN CASH MACHINE CO LTD xii ...

Page 15: ...n Assignments 2 7 Table 2 9 Power Supply Pin Assignments 2 8 Table 2 10 Front Panel Bezel Interface Connection Pin Assignments 2 8 Table 2 11 iPRO RC Sensor Type Cleaning Methods 2 12 Table 6 1 Sensor Calibration Configuration 6 11 Table 6 2 Performance Test Configurations 6 12 Table 6 3 Get All Sensor State Configurations 6 13 Table 6 4 Non PC Performance Test Item and Configuration 6 14 Table 7 ...

Page 16: ...9 WBA SH2 Cash Box Parts List 2 7 37 Table 7 20 WBA SH2 Cash Box Parts List 3 7 38 Table 7 21 WBA SH2 Cash Box Parts List 4 7 40 Table 7 22 WBA SH2 Cash Box Parts List 5 7 42 Table 7 23 iPRO RC Large Cash Box Frame Unit Parts List 7 44 Table 7 24 Optional Lock Unit Parts List 7 46 Table A 1 iPRO Unit LED Code Conditions A 1 Table A 2 RC Unit LED Color Type Error Code Conditions A 2 Table A 3 Recyc...

Page 17: ...this manual simpler the following illustrations were used within the text Safety Instructions which need to be observed in order to protect the operators and equipment have been written in Bold text and have been given the following pictographs Special Notes which affect the use of the Banknote Recycler have been written in italic text and have been given the pictograph Steps requiring the operato...

Page 18: ...al Communication Harness 0 None 1 Standard with Power Harness 2 USB I F Harness with Power Harness 3 OEM 3441 05 03 4 OEM 3441 05 10 11 RC1 Recycler Unit Banknote Width Guide 12 RC2 Recycler Unit Banknote Width Guide 13 RC1 Recycler Unit Banknote Length Guide 14 RC2 Recycler Unit Banknote Length Guide 15 Lock Unit 0 No without Lock 1 Yes with Lock 16 Anti Static Option 0 No without Anti Static She...

Page 19: ...eets local safety stan dards MOUNTING DISMOUNTING TRANSPORTATION Methods for Mounting Dismounting and Trans porting the Unit are as follows 1 Be sure to turn the Power OFF to the iPRO RC Unit before mounting or removing the Recycler Unit from its permanent location Attaching or unplugging Connector Plugs from their Recepta cles while the Power is ON may damage the Unit 2 When reassembling a Unit s...

Page 20: ...n direction Figure 1 4 b 7 Make sure the denomination of each Banknote bundle inserted is correctly placed in the same direction 8 Make sure the Banknote bundle inserted is of the same denomination and from the same Country when restoring by hand 9 Insert the Banknotes being recycled into the Recycler Unit s Bins carefully until the bundle reaches the very back of the Bin 10 Verify that the bottom...

Page 21: ...tch Block E RC Unit LEDs Green Red Yellow F Recycler Unit Release Pushbutton G Restore Pushbutton for moving Banknotes from the Recycler Unit into the Cash Box H Recycler Unit Lock Supplied with Key I Recycler Unit J Cash Box Lock Holes Locks are User Supplied Options K Cash Box L Bezel Accessory One of 3 Options Available M Bezel Spacer N Centering Guide Release Port O Interface Connector Connect...

Page 22: ...rint Width Wider than 10mm 0 39 in Insertion Direction Banknote Refer to the specific Country s Software Information Sheet Barcode Coupon Two way with Barcode Surface Facing Upward Processing Speed Excludes the time lag associated with Host Communication Power Supply 24V DC Temperature 25º C 5º C From Banknote insertion to Vend signal output Approximately 2 seconds From Banknote insertion to stack...

Page 23: ...Sunlight Installation Indoors Only Table 1 6 iPRO RC Electrical Specifications Supply Voltage Use a Limited Power Source 24V DC 5 Greater than 3 5A Recommended Use a Current Limiting Power Source Current Consumption Standby 230mA Operation 1 5A Peak 2 5A Table 1 7 iPRO RC Structural Specifications Weight Empty Approximately 9kg 19 8lbs Mounting Horizontal Outside Dimensions Refer to Figure 1 6 iPR...

Page 24: ... iPRO RC Banknote Recycler Stan dard Unit with Bezel Outside Dimensions Figure 1 6 iPRO RC Banknote Recycler Standard Unit with Bezel Outside Dimensions UBA iPRO Bezel Unit Bezel Spacer MAX DEPTH7mm NOTE All dimension are in millimeters MAX DEPTH7mm Figure 1 7 iPRO RC Banknote Recycler Stan dard Unit with Bezel Lock Unit and Outside Dimensions Figure 1 7 iPRO RC Banknote Recycler Standard Unit wit...

Page 25: ...anknote Recycler Stan dard Unit with Bezel Outside Dimensions Figure 1 8 iPRO RC Banknote Recycler Standard Unit with Bezel Outside Dimensions UBA iPRO Bezel Unit Bezel Spacer MAX DEPTH7mm MAX DEPTH7mm NOTE All dimension are in millimeters Figure 1 9 iPRO RC Banknote Recycler Stan dard Unit with Bezel Lock Unit and Outside Dimensions Figure 1 9 iPRO RC Banknote Recycler Standard Unit with Bezel Lo...

Page 26: ...x 44 0 190 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail support jcmglobal eu Asia and Oceania JCM GOLD HK LTD Phone 852 2429 7187 Fax 852 2929 7003 Unit 1 7 3 F Favor Industrial Centre 2 6 Kin Hong Street Kwai Chung N T Hong Kong E mail asiasupport jcmglobal com JAPAN CASH MACHINE CO LTD HQ Phone 81 6 6703 8400 Fax 81 6 6707 0348...

Page 27: ...side of the Frame Figure 2 1 2 When a rear mounting configuration is preferred bolt the inside back of the iPRO RC Frame into its intended location using four 4 M4 Phillips Head Screws Figure 2 2 a1 through a4 3 When a bottom mounting configuration is pre ferred bolt the inside or outside of the iPRO RC Frame into its intended location using four 4 M4 Phillips Head Screws To bolt the Frame down fr...

Page 28: ...NHIBIT VEND 3 ACCEPT 4 VEND 4 INHIBIT VEND 4 ACCEPT 5 VEND 5 INHIBIT VEND 5 ACCEPT 6 VEND 6 INHIBIT VEND 6 ACCEPT 7 VEND 7 INHIBIT VEND 7 ACCEPT 8 OFF OFF Figure 2 3 Cable Interconnection Figure 2 3 Cable Interconnection a b c a iPRO RC Unit b Interface Connector c Interconnecting Harness d Host Machine Game Machine Kiosk etc e Power Connection Harness e d Table 2 2 iPRO RC Unit DIP Switch Setting...

Page 29: ...2 4 RC Selection Switch Configuration Switch 2 Switch 4 Description iPRO Unit without an RC Unit When the ICB Expansion Circuit Board is installed iPRO Unit without an RC Unit When the ICB Expansion Circuit Board is NOT installed iPRO Unit using an RC Unit NOTE Refer to the iPRO Service Manual for details regarding the DIP Switch Configurations when using the iPRO Unit without a Recycler Unit ...

Page 30: ...commended Wires Slit Wire UL1061 AWG 26 Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Recycler s backside Function 1 Reserved 2 Reserved 3 M RES IN Acceptor Hard Reset Signal Line 4 NC No Connection 5 Reserved 6 NC No Connection 7 NC No Connection 8 Vbus IN USB Communication Vbus Signal Line 5V DC 9 DATA IN OUT USB Communication Input Output Signal Line 10 DAT...

Page 31: ...2 22S 10000 JAE Terminal 3 13 Recommended Wires Slit Wire UL1061 AWG 26 Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Recycler s backside Function 1 Reserved 2 Reserved 3 M RES IN Acceptor Hard Reset Signal Line 4 TXD OUT Output Signal Line from Acceptor to Host 5 Reserved 6 RXD IN Input Signal Line from Host to Acceptor 7 GND I F Interface Power Supply Photo ...

Page 32: ...2S 10000 JAE Terminal 3 13 Recommended Wires Slit Wire UL1061 AWG 26 Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Recycler s backside Function 1 Reserved 2 Reserved 3 M RES IN Acceptor Hard Reset Signal Line 4 TXD OUT Output Signal Line from Acceptor to Host 5 Reserved 6 RXD IN Input Signal Line from Host to Acceptor 7 NC No Connection 8 NC No Connection 9 NC...

Page 33: ...00 JAE D02 22 22S 10000 JAE Terminal 3 13 Recommended Wires Slit Wire UL1061 AWG 26 Pin No Signal Name I O I O input output is the terminal as viewed from the Banknote Recycler s backside Function 1 Reserved 2 Reserved 3 M RES IN Acceptor Hard Reset Signal Line 4 NC No Connection 5 Reserved 6 NC No Connection 7 NC No Connection 8 NC No Connection 9 NC No Connection 10 NC No Connection 11 Reserved ...

Page 34: ... I O I O input output is the terminal as viewed from the Banknote Recycler s backside Function 1 24V Power 24V DC Power Supply 2 24V Power 24V DC Power Supply 3 GND Power 0V DC Power 4 GND Power 0V DC Power Table 2 10 Front Panel Bezel Interface Connection Pin Assignments Header Type RF H08 07 2SD 1110 JST Contact Type RF SC2210 JST Housing RF 08 JST Recommended Wires Slit Wire UL1007 AWG 24 26 Pi...

Page 35: ... User supplied Key s to unlock the Cash Box 5 Open the Cash Box Door and remove the retrieved Banknotes Figure 2 6 a Sending Retrieved Banknotes to the Cash Box by Command 1 Send a Command to the iPRO RC Unit from the Host Machine in order to retrieve its Banknotes 2 Remove the Cash Box from the iPRO RC Unit to obtain the Banknotes just retrieved 3 Use the appropriate User supplied Key s to unlock...

Page 36: ...upplied Key s as shown in Figure 2 7 and remove the jammed Banknote from inside the Cash Box Figure 2 8 e Cleaning Procedure It is important to keep the Banknote Path Rollers and Belts clean Adhering foreign objects or dirt on the Validation Sensors may cause acceptance errors or an acceptance rate degradation Use a soft lint free Micro fiber Cloth or a Cotton Swab to wipe dirt and stains from the...

Page 37: ...pper Guides ensure they firmly click into place when closed Also when re assembling the iPRO RC Unit ensure that it re seats correctly into place when reassembly is complete NOTE Wipe and clean all of the Green colored Rollers and Belts shown in Figure 2 10 on page 2 12 using a slightly damp not wet lint free Micro fiber cloth Caution DO NOT allow liquids to drip into the Unit s interior otherwise...

Page 38: ...nit may not perform correctly b RC1 End Sensor LED l Lifter Home Position Sensor LED c Recycle Unit Sensor m Lifter Home Position Sensor PT d RC1 Full Sensor PT n RC2 End Sensor PT e Double Notes Detection Sensor LED o RC2 Full Sensor PT f Double Notes Detection Sensor PT p Transport Sensor 2 Prism g RC1 End Sensor PT q Lifter Home Position Sensor Prism h Transport Sensor 1 r Recycler Unit Sensor ...

Page 39: ...iPRO RC Series Banknote Recycler Section 2 Standard Interface Circuit Schematics Figure 2 11 illustrates the iPRO RC USB Interface Schematic Diagram Figure 2 11 iPRO RC USB Interface Sche matic Diagram Figure 2 11 iPRO RC USB Interface Schematic Diagram Controller Side Validator Side ...

Page 40: ...e Recycler Installation Standard Interface Circuit Schematics Continued Figure 2 12 illustrates the iPRO RC Photo Coupler Interface Schematic Diagram Figure 2 12 iPRO RC Photo Coupler Interface Schematic Diagram Figure 2 12 iPRO RC Photo Coupler Interface Schematic Diagram Controller Side Validator Side ...

Page 41: ...eries Banknote Recycler Section 2 Standard Interface Circuit Schematics Continued Figure 2 13 illustrates the iPRO RC RS232C Interface Schematic Diagram Figure 2 13 iPRO RC RS232C Interface Sche matic Diagram Figure 2 13 iPRO RC RS232C Interface Schematic Diagram Controller Side Validator Side ...

Page 42: ...es Banknote Recycler Installation Standard Interface Circuit Schematics Continued Figure 2 14 illustrates the iPRO RC ccTalk Interface Schematic Diagram Figure 2 14 iPRO RC ccTalk Interface Sche matic Diagram Figure 2 14 iPRO RC ccTalk Interface Schematic Diagram Controller Side Validator Side ...

Page 43: ...nknote Recycler Section 2 Standard Interface Circuit Schematics Continued Figure 2 15 illustrates the iPRO RC Bezel Circuit Interface Schematic Diagram Figure 2 15 iPRO RC Bezel Circuit Interface Schematic Diagram Figure 2 15 iPRO RC Bezel Circuit Interface Schematic Diagram Bezel Side Validator Side ...

Page 44: ...owchart Primary Sequence a Initializing b Stand by c Is Acceptance inhibited e External LED lights f Is a Banknote inserted B1 To Figure 2 17 Validation Flow on page2 19 of this Service Manual g Is Banknote dispensing required A Return from h or d in this Flow Apply Power to the Unit d External LED extinguished B2 To Figure 2 20 Dispensing Flow on page2 22 of this Service Manual h Is Banknote coll...

Page 45: ...rting the Banknote e Stop Transportation f Is the Banknote authentic g Returning the Banknote h Was Acceptance Inhibited a Intake the Banknote d Sampling the Banknote Data i Sending Denomination Signal k Is the Banknote being stored in the Cash Box C2 To Figure 2 19 Stacking Cash Box Flow on page2 21 of this Service Manual l Return the Banknote j Is the Banknote being stored in the Recycle Unit C1...

Page 46: ...ing a FULL Signal 2 a Transporting the Banknote to the Recycler Unit f Stop performance and send an Abnormal Oper ation Signal 1 b Is the Banknote transporting to the Recycler Unit e Was an Abnormal Error detected by the PB Unit h Stacking the Banknote A Return to the Figure 2 16 Primary Sequence Flow on page2 18 of this Service Manual 1 When an abnormal signal is received remove and re supply Pow...

Page 47: ... the Cash Box full j Stop performance and sending a FULL Signal 4 a Transporting the Banknote to the Cash Box f Stop performance and send an Abnormal Oper ation Signal 3 b Is the Banknote transporting to the Cash Box e Was an Abnormal Error detected by the PB Unit h Stacking the Banknote A Return to the Figure 2 16 Primary Sequence Flow on page2 18 of this Service Manual 3 When an Abnormal Signal ...

Page 48: ...Error occur e Was transportation retried ten 10 times f Stop performance and sending Dispensing VEND Signal 5 h Is the dispensing Banknote removed a Transporting the Banknote E To the Figure 2 21 Abnormal Error Flow on page2 23 of this Service Manual j Has the number of required Banknote dispensed A Return to Figure 2 16 Primary Sequence Flow on page2 18 of this Service Manual d Is the Banknote tr...

Page 49: ...or Figure 2 21 iPRO RC Operational Flowchart Abnormal Error E Return from the Figure 2 20 Dispensing Flow on page2 22 of this Service Manual b Sending Abnormal Signal d Stop transportation a Was transportation retried two 2 times 6 c Is a Banknote being dispensed from the Recycler Unit C3 Return to the Figure 2 23 Retrieving Cash Box Flow on page2 25 of this Guide 6 The specific Banknote position ...

Page 50: ...ving flow process Figure 2 22 iPRO RC Operational Flowchart Retrieving Figure 2 22 iPRO RC Operational Flowchart Retrieving B3 Return from the Figure 2 16 Primary Sequence Flow chart on page2 18 of this Service Manual b Is a Banknote being dispensed from the Recycler Unit a Transporting the Banknote C3 To the Figure 2 23 Retrieving Cash Box Flow on page2 25 of this Service Manual c Stop transporta...

Page 51: ...on page2 20 of this Service Manual c Was transportation retried three 3 times e Retrieving the Banknote f Is the Cash Box FULL detected g Stop performance and send the FULL Signal 8 h Is the Banknote retrieved while dispensing error i Has the number of required Banknotes retrieved while retrieving sequence B2 To the Figure 2 20 Dispensing Flow on page2 22 of this Service Manual B3 To the Figure 2 ...

Page 52: ...P N 960 000164R_Rev 3 EDP 213631 2018 JAPAN CASH MACHINE CO LTD 2 2 6 Section 2 iPRO RC Series Banknote Recycler Installation THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 53: ...7 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail support jcmglobal eu Asia and Oceania JCM GOLD HK LTD Phone 852 2429 7187 Fax 852 2929 7003 Unit 1 7 3 F Favor Industrial Centre 2 6 Kin Hong Street Kwai Chung N T Hong Kong E mail asiasupport jcmglobal com JAPAN CASH MACHINE CO LTD HQ Phone 81 6 6703 8400 Fax 81 6 6707 0348 2 3 15 Nishi...

Page 54: ...P N 960 000164R_Rev 3 EDP 213631 2018 JAPAN CASH MACHINE CO LTD 3 2 iPRO RC Series Banknote Recycler THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 55: ... Belt O Ring Removal Pusher Plate Re installation Tool Requirements The following tools are required to perform iPRO RC disassembly and reassembly 1 2 Phillips Screw Drivers A 2 2 5 3 and 4 E Clip Holder Needlenose Pliers Tweezers Power Source Board Removal To remove the Power Source Circuit Board pro ceed as follows 1 Separate the Transport Unit Recycler Box Unit and Cash Box Unit from the Frame ...

Page 56: ...o remove the Emission Side Double Note Sensor proceed as follows 1 Remove the Frame Transport Guide Figure 4 5 a from the top of the Frame 2 Remove the Emission Side Double Note Sensor Figure 4 5 c from the Frame Transport Guide and unplug its single 1 Signal Connector Fig ure 4 5 d Figure 4 2 Lifter Motor Encoder Circuit Board Assembly Removal a1 a2 a3 a4 b c d e Figure 4 2 Lifter Motor Encoder C...

Page 57: ...or LED proceed as follows 1 Remove the six 6 Mounting Screws Figure 4 8 a1 to a6 retaining the Rear Frame Cover Figure 4 8 b to the back side of the Frame 2 Remove the four 4 Mounting Screws Figure 4 8 c1 to c4 retaining the Center Shelf in place Figure 4 8 d and slide it out of the Frame Figure 4 5 Emission Side Double Note Sensor Removal a b c d e Figure 4 5 Emission Side Double Note Sensor Remo...

Page 58: ...T Lifter Home Position Sensor LED PT Removal To remove the Upper Lower Full Sensor LED the Upper Lower End Sensor PT and the Lifter Motor Home Position Sensor LED PT proceed as follows 1 Remove the two 2 Mounting Screws Figure 4 13 a1 a2 retaining the UBA iPRO RC Internal Top Frame Figure 4 13 b in place and take the UBA iPRO RC Internal Top Frame off of the Right Frame Assembly Figure 4 13 c 2 Re...

Page 59: ...t Board Removal To remove the Flapper Open Close Circuit Board proceed as follows 1 Remove the two 2 E Rings Figure 4 16 a1 a2 retaining the two 2 Flapper Pusher Brackets Figure 4 16 b1 b2 in place and remove the Flapper Pusher Brackets from the Rear Transport Assembly Figure 4 16 c 2 Remove the two 2 Mounting Screws Figure 4 16 e1 e2 retaining the Flapper Open Close Cir cuit Boards Figure 4 16 f1...

Page 60: ...he Lower Rear Transport Cover Figure 4 18 b in place from the Rear Transport Assembly 2 Remove the Banknote Transaction Sensor Figure 4 18 c from the Rear Transport Assembly and unplug the single 1 Signal Connector Figure 4 18 d from the Board 3 Remove the Cash Box Detection Circuit Board Figure 4 18 f from the Rear Transport Assembly and unplug the single 1 Signal Connector Fig ure 4 18 g from th...

Page 61: ...ansport Motor Assy Removal To remove the Recycler Transport Motors proceed as follows 1 Remove the nine 9 Gears Figure 4 20 a1 to a9 the six 6 Shafts Figure 4 20 b1 to b6 and the two 2 Poly Vinyl Sliders Figure 4 20 c1 c2 from the Rear Transport Assembly 2 Remove the two 2 Mounting Screws Figure 4 21 a1 a2 b1 b2 retaining the two 2 Recycler Transport Motors Figure 4 21 c1 c2 in place then remove t...

Page 62: ...g out from the Rear Transport Assembly Figure 4 24 b1 b2 6 Remove the two 2 E Rings Figure 4 24 c1 c2 and the two 2 related Bearings Figure 4 24 d1 d2 then pull the two 2 Shafts Figure 4 24 e1 e2 out and remove the single 1 Timing Belt with its related pulleys Figure 4 24 f from the Assembly Pick Roller Removal To remove the Pick Roller proceed as follows 1 Remove the two 2 Mounting Screws Figure ...

Page 63: ...ure 4 29 b1 to b4 and the two 2 Gears Figure 4 29 c1 c2 then pull the two 2 Shafts Figure 4 29 d1 d2 out of the RC Course Assy 3 Remove the two 2 E Rings Figure 4 30 a1 a2 the Feed Roller Figure 4 30 b the single 1 Spacer Figure 4 30 c the single 1 Bearing Figure 4 30 d the single 1 Gear Figure 4 30 e the two 2 Parallel Pins Figure 4 30 f1 f2 and the single 1 Vinyl Poly Slider Figure 4 30 g from t...

Page 64: ...e 4 34 a1 a2 and the One Way Holder Figure 4 34 b from the Shaft Figure 4 34 c 6 Remove the single 1 E Ring Figure 4 34 d and the Stop Roller Figure 4 34 e from the Shaft Figure 4 30 Feed Roller Removal a1 f2 g a2 b f1 c2 c d e h Figure 4 30 Feed Roller Removal NOTE Be careful that the Springs Figure 4 31 d1 d2 are not lost when removing the Flappers NOTE When re assembling the Plastic Bearing Bus...

Page 65: ...he Pusher Mechanism Assembly 3 Remove the three 3 Frame Mounting Screws Figure 4 38 e1 e2 e3 from the Pusher Mecha nism Frame NOTE Position the Impeller on the slotted portion of the Shaft when re installing Figure 4 34 g1 g2 NOTE Be sure that the Impeller wing s direction is tilted toward the front and that both sides of the wings are set in a parallel position as shown in the Figure 4 34 re asse...

Page 66: ...op rotating 3 Reinstall the small Gear and its related E Ring removed during Step 1 as indicated by the l Arrow 4 Rotate the White Gear in the direction indicated by the m Arrow and make sure that the Home Position Arm Figure 4 43 f meets the surface of the Pusher Mechanism Figure 4 43 g This completes the iPRO RC Disassembly and Reassembly Instructions section Figure 4 38 Pusher Drive Gear Remova...

Page 67: ...nsport Motor Upper Recycler Encoder Circuit Board For Recycler Transport Motor Lower 1 2 3 S16A S16C S16KE 1 2 3 S16A S16C S16KE S5A S5C S5KE 1 2 3 CN1 CN1 CN1 CN4 CN6 1 2 3 4 5 6 1 2 3 4 5 6 S5A S5C S5KE S6A S6C S6KE S7A S7C S7KE S8A S8C S8KE S16A S16C S16KE 1 2 3 7 8 5 6 3 4 1 2 9 10 11 12 S14C S14E S12A S12K S13C S13E S11A S11K S10A S10K S10C S10E UMOT UMOT NC 1 2 3 DMOT DMOT 1 2 S11C S11E S13A...

Page 68: ...USB DM USB DP GND I F 13V I F DCGND 13VDC POWER M RESE T I TTL1 O TTL1 I TTL3 O TTL4 SERIAL GND SERIAL OUT SERIAL IN Opto GND LED POWER I TTL2 O TTL2 O TTL3 USB Vbus USB DM USB DP GND I F 5 2 1 3 15 11 17 20 13 4 6 7 14 16 18 19 8 9 10 12 CN14 12 10 9 8 19 18 16 14 7 6 4 13 20 17 11 15 3 1 2 5 GND I F USB DP USB DM USB Vbus O TTL3 O TTL2 I TTL2 LED POWER Opto GND SERIAL IN SERIAL OUT SERIAL GND O ...

Page 69: ... 4 5 6 7 Vcc S1A S1C S1KE S2A S2K S2C S2E S3A S3K S3C S3E 5V S9C S17C GND S4A S4K S4C S4E 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Sensor Harness Connected to Software Debug ICE Vcc S1A S1C S1KE 1 2 3 4 Transport Unit Encoder Circuit Board CN1 S2A S2K 1 2 S2C S2E 1 2 S3A 2 S3K S3C 3 4 S3E 1 Double Note Detection Sensor LED Double Note Detection Sensor PT Note Transaction Detection Sensor...

Page 70: ...P N 960 000164R_Rev 3 EDP 213631 2018 JAPAN CASH MACHINE CO LTD 5 4 Section 5 iPRO RC Series Banknote Recycler Wiring Diagrams THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 71: ...Harness Connector locations The Driver and Tools required for the iPRO RC Calibration are installed on the PC once the JCMToolSuite StandardEdition exe is installed To install the JCMToolSuiteStandardEdition exe proceed as follows 1 Copy the JCMToolSuiteStandardEdition zip File and paste it in a related Folder on the PC desktop 2 Extract the JCMToolSuiteStandardEdition zip Files and Double Click o...

Page 72: ... the desired location 9 Check the Current Settings Area Figure 6 7 a and click on the Install Screen Button Figure 6 7 b to begin the installation process 10 Confirm the installation status by observing the Green Status Bar Figure 6 8 a 11 When installation is complete the InstallShield Wizard Completed Screen shown in Figure 6 9 will appear 12 Click on the Finish Screen Button This completes the ...

Page 73: ...will begin alter nately flashing at a Green and Red Color Rate and the iPRO RC Status will revert to Stand by Mode 6 Launch the JCMToolSuiteStandardEdition exe Program 7 When the JCM Tool Suite Standard Edition Screen shown in Figure 6 14 appears click on the Service Mode Pull down Menu and select Down load Figure 6 14 a 8 The JCM Downloader Suite Edition Ver X XX Program will activate automatical...

Page 74: ...een and Red Color rate 13 Click on the center Download Screen Button Figure 6 19 a to begin a Firmware download The LED will begin flashing alter nately at a Green and Red Color Rate while a download is in progress The Downloading Screen will display a Blue Progress Bar during the download operation Figure 6 19 b and a Blue Text Line below the Download Screen Button will indicate the download Per ...

Page 75: ...ustrates the KS 087 iPRO RC Reference Paper Placing the Reference Paper The iPRO RC requires only one 1 Reference Paper KS 087 type for calibration and perfor mance testing Insert the KS 087 Reference Paper into the iPRO Transport Unit s Insertion Slot following the Cali bration Tool instruction Figure 6 22 Calibration and Testing Program This portion provides the Calibration and Testing Program i...

Page 76: ...ng Procedures 12 Insert a piece of KS 087 Reference Paper into the iPRO Transport Unit Insertion Slot when the message provided in the lower Text Field area of the Screen Figure 6 30 a appears then click on the Start Screen Button Figure 6 30 b to begin the Double Note Detection Sensor Calibration Procedure 13 Confirm that the Test s progress appears on the iPRO RC Maintenance Tool Screen by view ...

Page 77: ...tional Message stated in the Figure 6 34c Text Field to begin the Transport Sensor Check 21 Confirm that the Test s progress appears on the iPRO RC Maintenance Tool Screen by view ing the Figure 6 35a Green Progress Bar 22 Confirm that the message Transport Sensor Check Success Figure 6 36 a appears The Transport Sensor Check is complete when this message appears 23 Click on the Start Screen Butto...

Page 78: ... the required iPRO RC Model Name using seven 7 Characters Figure 6 41 a and a Serial No containing a maximum of ten 10 Characters Figure 6 41 b into each related Text Entry Field then click on the Saving the Serial Number Screen Button Figure 6 41 c 4 Confirm that the message in the second Text Field of the Maintenance Tool Screen reads Saving Completed Figure 6 42 a Figure 6 36 iPRO RC Maintenanc...

Page 79: ...tenance Tool Version Perform the following steps to read an iPRO RC Unit s Software Version using the iPRO RCMain tenanceTool exe Application 1 Click on the iPRO RC Maintenance Tool Tool Bar s Help pull down Menu and select Ver sion from the selections available Figure 6 46 a 2 The iPRO RCMaintenanceTool exe Calibration Application Version information will appear in a Pop up Dialog Screen on the P...

Page 80: ...the Test s performance Figure 6 51 b 3 When reading current data is complete the Bold Text Processing word will turn to Grayed out text Figure 6 51 b and a Load OK text message will appear in the related Status result Field Figure 6 51 c DOUBLE NOTE DETECTION SENSOR CALIBRATION 1 Insert a piece of KS 087 Reference Paper into the iPRO Transport Unit Insertion Slot 2 Click on the Double Note Detecti...

Page 81: ... Sensor and the RC2 Full Sensor text line labels Table 6 1 lists the Sensor Calibration Items their descriptions and their resulting configurations Individual Performance Test The six 6 Function Buttons shown in Figure 6 54 are for activating Calibration tests for the following functions Transport Sensor Test Checks the Transport movement Sensor Motor Test Checks the Motor Normal Reverse rotation ...

Page 82: ...gurations Button Description Status Indication Recycler Unit LED Normal Stand by Testing Abnormal Transport Sensor Test Detects a Banknote s presence on the Double Note Detection Sensor Does not detect double Notes Green Lit Green Flash Detect Banknote presence on Transport Sensor 1 Detect Banknote presence on Transport Sensor 2 Motor Test RC1 Motor CW Speed Checks the RC1 Space Transport Motor s ...

Page 83: ...FF Recycle Unit Sensor Detects that the Recycler Unit is seated ON OFF Stacker Encoder Board Detects the Pusher Plate s Home Position of the Cash Box Pusher Plate Home Sensor ON OFF Lifter Home Position Detects the Lifter s Home Position of the Lifter Home Sensor ON OFF RC1 Flapper Open Detect the RC1 Space Flapper s Open condition of the Flapper Open Close Sensor OPEN CLOSE RC2 Flapper Open Detec...

Page 84: ...Checks each moving part and Sensor through aging movements 1 2 5 8 4 Red Lit Green Lit Green Lit Green Lit 3 RC1 Space Transport Motor Normal Rotation Test Checks the RC1 Space Transport Motor s normal rotation movement 1 2 5 8 1 Red Lit Green Lit Green Lit Green Lit Green Lit Green Lit 4 RC1 Space Transport Motor Reverse Rotation Test Checks the RC1 Space Transport Motor s reverse rotation moveme...

Page 85: ...Banknote Acceptance Test without a PC 1 Turn the iPRO RC Power Switch to OFF 2 Set the desired DIP Switch Number on the iPRO Transport Unit s and Recycler Unit s 8 Position DIP Switch to ON to select the desired Performance Test Table 6 4 3 Turn the iPRO RC Power Switch ON The iPRO Transport Unit s LEDs will alternately flash at a Green and a Red Color Rate when entering the Performance Test Mode ...

Page 86: ...P N 960 000164R_Rev 3 EDP 213631 2018 JAPAN CASH MACHINE CO LTD 6 1 6 Section 6 iPRO RC Series Banknote Recycler Performance Tests THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 87: ...O RC Frame Unit Exploded View iPRO RC Lower Unit iPRO RC Upper Course Assembly iPRO RC RC Space Unit Exploded View iPRO RC Rear Transport Assembly Exploded View WBA SH2 Cash Box Unit Exploded View iPRO RC Large Cash Box Frame Unit Exploded View Optional Lock Unit Exploded View 7 EXPLODED VIEWS AND PARTS LISTS NOTE Parts may be changed for improvement without notice Figure 7 1 Entire iPRO RC Unit E...

Page 88: ...e 1 202277 UBA iPRO Bezel SS Metal M1 Metal Silver Green LED 1 No Relay Harness Bezel Harness 200399 202278 UBA iPRO Bezel SS Metal M2 Metal Silver Blue LED 1 5 195963 UBA iPRO RC RC Space 1 237347 UBA iPRO RC RC Space with Anti Static Sheet 1 226497 UBA iPRO RC RC Space with P Lock Plastic Simple Lock 1 6 131854 WBA SH2 Cash Box Unit 1 127891 UBA iPRO Large Cash Box with Key Spacers and Tangs Ref...

Page 89: ...CHINE CO LTD 7 3 Exploded Views and Parts Lists iPRO RC Series Banknote Recycler Section 7 iPRO RC Frame Unit 1 Exploded View Figure 7 2 iPRO RC Frame Unit 1 Exploded View 100 101 102 105 103 106 104 105 106 Figure 7 2 iPRO RC Frame Unit 1 Exploded View ...

Page 90: ... Frame Unit 1 Parts List Table 7 2 iPRO RC Frame Unit 1 Parts List Ref No EDP No Description Qty Remark 100 265015 RC Bezel Assy 1 101 196443 UBA iPRO RC Upper Frame 1 102 265780 UBA iPRO Transport Rail 2 103 196441 UBA iPRO RC Rear Frame 1 104 128427 M3x5 Flat Head Screw Nyloc 2 105 006036 M3x4 Washer 12 106 149635 M3x4 Low Head Flat Screw Nyloc 4 ...

Page 91: ...cler Section 7 iPRO RC Frame Unit 2 Exploded View Figure 7 3 iPRO RC Frame Unit 2 Exploded View Ｃ Ｎ ７ Ｃ Ｎ １ ０ Ｃ Ｎ １ ２ Ｃ Ｎ ４ ＣＮ１１ ＣＮ１３ Ｃ Ｎ ５ Ｃ Ｎ ３ Ｃ Ｎ ８ ＣＮ６ ＣＮ１ ＣＮ９ 200 202 201 203 204 205 206 207 208 209 210 210 211 212 211 212 214 215 216 217 218 219 220 221 222 223 224 225 216 213 Figure 7 3 iPRO RC Frame Unit 2 Exploded View ...

Page 92: ...42 Double Note Detection Sensor LED 1 209 256324 Recycler CPU Board Assy 1 210 006036 M3x4 Washer 6 211 113803 M3x8 Low Flat Head Screw Nyloc 4 212 149635 M3x4 Low Flat Head Screw Nyloc 4 213 003609 M3x6 W Washer 4 214 196553 End Detection Sensor Harness 1 215 196548 Lifter Motor Encoder Harness 1 216 196550 Sensor Harness 1 217 196551 Recycler Transport Motor Encoder Harness 1 218 216594 Recycler...

Page 93: ... RC Series Banknote Recycler Section 7 iPRO RC Frame Unit 3 Exploded View Figure 7 4 iPRO RC Frame Unit 3 Exploded View 300 301 302 302 303 304 305 306 307 308 309 318 320 320 309 221 311 215 312 318 319 307 321 322 310 323 325 327 314 326 313 317 315 316 317 Figure 7 4 iPRO RC Frame Unit 3 Exploded View ...

Page 94: ...itch Spacer 1 309 196473 Lift Up Gear 2 310 196474 Lift Motor Gear C 1 311 116208 Centering Home Position Sensor Board Assy 1 312 196484 Reuse Clamp 3 313 196438 UBA iPRO RC Internal Frame 1 314 196442 RC Box Frame Ground Plate 1 315 201245 Polyacetal Washer DURACON 2 316 063250 2 6x6 Phillips Self Tightening Binding 2 317 113898 ø3x18 Parallel Pin Hard 2 318 133880 ø2x15 Parallel Pin Hard 2 319 1...

Page 95: ...s and Parts Lists iPRO RC Series Banknote Recycler Section 7 iPRO RC Frame Unit 4 Exploded View Figure 7 5 iPRO RC Frame Unit 4 Exploded View 400 225 410 401 411 413 401 412 401 409 408 225 414 414 402 403 404 406 405 407 401 225 401 401 Figure 7 5 iPRO RC Frame Unit 4 Exploded View ...

Page 96: ...Cover 6 402 196446 Frame Guide 1 1 403 102984 Cash Box Holder B 1 404 052649 Box Lever Spring 1 405 196458 Box Pusher Holder 1 406 196471 Box Pusher Spring 1 407 196435 UBA iPRO RC Right Frame 1 408 196545 End Detection Sensor Upper LED 1 409 196545 End Detection Sensor Lower LED 1 410 196546 Full Detection Sensor Upper PT 1 411 196546 Full Detection Sensor Lower PT 1 412 196545 Lifter Home Detect...

Page 97: ...loded Views and Parts Lists iPRO RC Series Banknote Recycler Section 7 iPRO RC Frame Unit 5 Exploded View Figure 7 6 iPRO RC Frame Unit 5 Exploded View 214 510 511 501 509 508 500 502 505 506 503 504 512 512 507 501 501 214 214 Figure 7 6 iPRO RC Frame Unit 5 Exploded View ...

Page 98: ... 500 196449 Frame Guide 4 1 501 196450 Sensor Cover 4 502 196447 Frame Guide 2 1 503 102983 Cash Box Holder A 1 504 052649 Box Lever Spring 1 505 196458 Box Pusher Holder 1 506 196471 Box Pusher Spring 1 507 196436 UBA iPRO RC Left Frame 1 508 196546 Full Detection Sensor Upper PT 1 509 196546 Full Detection Sensor Lower PT 1 510 196545 End Detection Sensor Upper LED 1 511 196545 End Detection Sen...

Page 99: ...eries Banknote Recycler Section 7 iPRO RC RC Space 1 Exploded View Figure 7 7 iPRO RC RC Space 1 Exploded View 615 618 616 617 619 603 620 604 620 613 613 605 600 612 601 601 602 614 608 608 611 610 610 609 606 606 609 607 611 610 610 Plastic Simple Lock Cylinder Lock Figure 7 7 iPRO RC RC Space 1 Exploded View ...

Page 100: ...196466 Length Guide 133 Blue 1 196468 Length Guide 140 Orange 1 196469 Length Guide 147 Green 1 204457 Length Guide 152 Black 1 196470 Length Guide 158 Black 1 605 195917 Length Guide Assist Sheet 1 606 195888 Fulcrum Shaft 2 607 195915 RC Skid 2 608 265781 Front Width Guide 4 609 195916 RC Pressure Guide 2 610 003609 M3x6 W Washer Small 8 611 081564 M2 6x5 Flat Head Screw Nyloc 4 612 063352 M2 3x...

Page 101: ...AN CASH MACHINE CO LTD 7 1 5 Exploded Views and Parts Lists iPRO RC Series Banknote Recycler Section 7 iPRO RC RC Space 2 Exploded View Figure 7 8 iPRO RC RC Space 2 Exploded View 700 701 702 702 703 Figure 7 8 iPRO RC RC Space 2 Exploded View ...

Page 102: ...List Table 7 8 iPRO RC RC Space 2 Parts List Ref No EDP No Description Qty Remark 700 and 701 196465 Width Guide 67 Red 2 Choose two of the three guides or no guide Refer to the Software Information Sheet to choose appropriate guides for each currency 196467 Width Guide 72 Blue 2 196463 Width Guide 62 Gray 2 702 003609 M3x6 W Washer Small 4 703 229876 RC Course Assy 1 ...

Page 103: ...RO RC Series Banknote Recycler Section 7 iPRO RC RC Space 3 Exploded View Figure 7 9 iPRO RC RC Space 3 Exploded View 809 823 808 810 822 811 812 814 823 815 813 807 817 818 821 816 819 819 820 820 801 803 804 822 802 805 806 822 823 801 824 802 823 802 805 824 Figure 7 9 iPRO RC RC Space 3 Exploded View ...

Page 104: ...8 195884 RC Idle Shaft 2 809 195871 RC Idle Z21 2 810 195885 Pick Shaft 2 811 195872 RC Pick Gear 2 812 194075 Pick Roller 2 813 195886 End Lever Shaft 2 814 195910 End Lever 2 815 195923 End Helical Extension Spring 2 816 195898 Center Guide Cover 1 227351 1 For P Lock 817 110909 Prism C 1 818 195892 RC Upper Cover 1 819 005520 M3x8 W Washer Large 2 820 195947 M3x4 Super Low Head Screw Nyloc 12 8...

Page 105: ... Views and Parts Lists iPRO RC Series Banknote Recycler Section 7 iPRO RC RC Space 4 Exploded View Figure 7 10 iPRO RC RC Space 4 Exploded View 909 910 912 905 905 911 912 913 914 915 907 901 906 908 904 905 912 903 913 915 902 901 900 Figure 7 10 iPRO RC RC Space 4 Exploded View ...

Page 106: ...me Assy Left 1 901 195880 Rack Guide Roller 4 902 195911 Width Guide Left 1 903 195876 Rack Gear Left 1 904 195895 Lifter Left 2 905 195922 Pick Helical Extension Spring 4 906 195891 RC Frame Assy Right 1 907 195873 Idle Gear Z20 3 908 195912 Width Guide Right 1 909 195877 Rack Gear Right 1 910 195896 Lifter Right 2 911 110909 Prism C 1 912 195946 M3x4 Binding Nyloc 8 913 005555 M2 6x6 W Washer Sm...

Page 107: ...RC Space 5 Exploded View 1020 1027 1026 1030 1023 1026 1027 1030 1021 1023 1019 1021 1025 1019 1026 1030 1027 1021 1023 1019 1026 1030 1027 1021 1023 1019 1020 1024 1022 1032 1013 1010 1008 1012 1011 1007 1008 1009 1006 1026 1028 1029 1005 1027 1004 1029 1000 1029 1001 1002 1003 1027 1031 1018 1017 1029 1015 1016 1028 1026 1026 1018 1014 1026 1031 1031 Figure 7 11 iPRO RC RC Space 5 Exploded View ...

Page 108: ...908 One Way Holder 2 1010 195323 Pinch Roller Holder 4 1011 195879 RC Pinch Roller 4 1012 195935 Rear Transport Shaft 11 4 1013 195899 Pinch Roller Spring 4 1014 195881 RC Drive Shaft 2 1015 194073 Feed Roller 2 1016 195907 Feed Timing Lag Spacer 2 1017 195870 RC Drive Gear 2 2 1018 195878 RC Pull Roller 4 1019 007500 Bearing 4 1020 195869 RC Drive Gear 1 2 1021 010073 Bearing 4 1022 195924 Stop T...

Page 109: ...and Parts Lists iPRO RC Series Banknote Recycler Section 7 iPRO RC Rear Transport Assembly 1 Exploded View Figure 7 12 iPRO RC Rear Transport Assem bly 1 Exploded View 1101 1105 1102 1101 1103 1100 1101 1105 1102 1103 1101 1104 Figure 7 12 iPRO RC Rear Transport Assembly 1 Exploded View ...

Page 110: ...C Rear Transport Assembly 1 Parts List Table 7 12 iPRO RC Rear Transport Assembly 1 Parts List Ref No EDP No Description Qty Remark 1100 195318 Rear Transport Main Frame 1 1101 195937 Rear Transport Pulley 1 12 1102 195323 Pinch Roller Holder 4 1103 195928 Rear Transport Shaft 4 1104 195935 Rear Transport Shaft 11 4 1105 195902 Pinch Roller Spring 4 ...

Page 111: ...s Banknote Recycler Section 7 iPRO RC Rear Transport Assembly 2 Exploded View Figure 7 13 iPRO RC Rear Transport Assem bly 2 Exploded View 1209 1210 1211 1212 1215 1213 1214 1208 1207 219 1205 1208 1207 220 1200 1201 1203 1206 1204 1206 1202 1204 1203 1202 Figure 7 13 iPRO RC Rear Transport Assembly 2 Exploded View ...

Page 112: ...Rear Transport Idler Pulley 2 2 1201 195759 Timing Belt 1 1202 195930 Rear Transport Shaft 6 2 1203 010073 Ball Bearing 2 1204 003707 ø3 E Ring 2 1205 005555 M2 6x6 W Washer Small 4 1206 195960 2 6x6 Phillips Self Tightening Washer Head 2 1207 102989 Motor Spacer 2 1208 102786 Gear Transport Motor 2 1209 195927 Rear Transport Shaft 3 2 1210 195938 Rear Transport Pulley 2 2 1211 010073 Ball Bearing...

Page 113: ... RC Rear Transport Assembly 3 Exploded View Figure 7 14 iPRO RC Rear Transport Assem bly 3 Exploded View Figure 7 14 iPRO RC Rear Transport Assembly 3 Exploded View 1324 1323 1319 1322 1320 1320 1321 1314 1315 1301 1307 1306 1302 1303 1304 1305 1306 1316 1317 1318 1307 1308 216 1309 1300 1304 216 1311 216 216 1310 1314 1315 1312 1313 217 1313 1312 ...

Page 114: ...Self Tightening Binding 2 1306 195937 Rear Transport Pulley 1 4 1307 195931 Rear Transport Shaft 7 3 1308 196558 Transport Unit Encoder Board Assy 1 1309 196543 Double Note Detection Sensor PT 1 1310 196559 Cash Box Detection Board Assy 1 1311 196544 Note Transaction Detection Sensor 2 1312 196556 Recycler Encoder Board Assy 2 1313 144840 2 3x8 Phillips Self Tightening Binding 2 1314 010073 Ball B...

Page 115: ...s Lists iPRO RC Series Banknote Recycler Section 7 iPRO RC Rear Transport Assembly 4 Exploded View Figure 7 15 iPRO RC Rear Transport Assem bly 4 Exploded View 1400 1401 1402 1403 1405 1404 1407 1400 1401 1402 1403 1405 1406 1407 1408 Figure 7 15 iPRO RC Rear Transport Assembly 4 Exploded View ...

Page 116: ...y 4 Parts List Ref No EDP No Description Qty Remark Rear Transport Main Frame 1 Assy 3 1400 195929 Rear Transport Shaft 5 6 1401 195934 Rear Transport Shaft 10 2 1402 195943 Rear Transport Gear 3 4 1403 195961 ø4 1xf6 5xt1 0 Poly Slider 2 1404 195944 Rear Transport Gear 4 2 1405 195873 Idle Gear Z20 3 1406 195945 Rear Transport Gear 5 1 1407 195320 Rear Transport Gear Cover 2 1408 144840 2 6x8 Phi...

Page 117: ...ote Recycler Section 7 iPRO RC Rear Transport Assembly 5 Exploded View Figure 7 16 iPRO RC Rear Transport Assem bly 5 Exploded View 1500 1507 222 1508 1509 1503 1511 1510 1501 1502 1507 223 1508 1509 1503 1511 1510 1501 1502 224 1505 1506 1504 224 1505 1506 1504 Figure 7 16 iPRO RC Rear Transport Assembly 5 Exploded View ...

Page 118: ...ansport Main Frame 1 Assy 4 1500 005555 M2 6x6 W Washer Small 4 1501 195959 Flapper Pusher Bracket Assy 2 1502 195921 Flapper Pusher Bracket Spring 2 1503 195960 2 6x6 Phillips Self Tightening Washer Head 2 1504 003707 ø3 E Ring 2 1505 196557 Flapper Open Close Detection Board Assy 2 1506 063250 2 6x6 Phillips Self Tightening Binding 2 1507 195933 Rear Transport Shaft 2 1508 255582 Flapper Pusher ...

Page 119: ...Lists iPRO RC Series Banknote Recycler Section 7 iPRO RC Rear Transport Assembly 6 Exploded View Figure 7 17 iPRO RC Rear Transport Assem bly 6 Exploded View 1600 1601 1602 1604 1605 1604 1603 218 1606 1608 1610 1607 1608 1609 1607 1610 Figure 7 17 iPRO RC Rear Transport Assembly 6 Exploded View ...

Page 120: ...n Qty Remark Rear Transport Main Frame 1 Assy 5 1600 144840 2 6x8 Phillips Self Tightening Binding 2 1601 196560 Power Board Assy 1 1602 144840 2 6x8 Phillips Self Tightening Binding 2 1603 052620 Stacker Gear Shaft 1 1604 052648 Frame Ground Spring 2 1605 108810 Box Connecting Gear SUS 2 1606 195319 Rear Transport Upper Frame 1 1607 195941 Rear Transport Gear 1 2 1608 195942 Rear Transport Gear 2...

Page 121: ...WBA SH2 Cash Box Exploded View 1 WBA SH2 Cash Box Parts List 1 Table 7 18 WBA SH2 Cash Box Parts List 1 Ref No EDP No Description Qty Remark 1700 131845 WBA SH Half Box 1 1701 131844 WBA SH2 Pusher Mechanism 1 1702 003609 M3x6 Washer Small 2 Figure 7 18 WBA SH2 Cash Box Exploded View 1 1700 1701 1702 Figure 7 18 WBA SH2 Cash Box Exploded View 1 ...

Page 122: ... Series Banknote Recycler Exploded Views and Parts Lists WBA SH2 Cash Box Exploded View 2 Figure 7 19 WBA SH2 Cash Box Exploded View 2 1816 1812 1811 1810 1807 1810 1816 1812 1809 1808 1815 1814 1806 1816 1803 1804 1802 1801 1800 1813 1805 1817 Figure 7 19 WBA SH2 Cash Box Exploded View 2 ...

Page 123: ...391 Handle Plate 1 1801 064526 Box Handle 1 1802 064390 Front Box Cover 1 1803 064388 Bottom Box Cover 1 1804 064821 WSH Box Spring 2 1805 064398 Spring Plate 1 1806 064406 Box Frame A 1 1807 064408 Box Frame B 1 1808 052500 Tang Catch 1 1809 064393 Nut Stud 2 1810 064520 Box Pin 2 1811 064387 Box Cover A 1 1812 064525 Box Stud 2 1813 003600 M3x5 Washer 4 1814 003707 ø3 E Ring 2 1815 052192 ø4x2 R...

Page 124: ...ler Exploded Views and Parts Lists WBA SH2 Cash Box Exploded View 3 WBA SH2 Cash Box Parts List 3 Table 7 20 WBA SH2 Cash Box Parts List 3 Ref No EDP No Description Qty Remark 1900 005555 M2 6x6 W Washer Small 6 Figure 7 20 WBA SH2 Cash Box Exploded View 3 1900 1900 Figure 7 20 WBA SH2 Cash Box Exploded View 3 ...

Page 125: ...sts iPRO RC Series Banknote Recycler Section 7 WBA SH2 Cash Box Exploded View 4 Figure 7 21 WBA SH2 Cash Box Exploded View 4 2015 2011 2017 2012 2007 2009 2005 2016 2002 2003 2001 2000 2016 2006 2001 2016 2006 2017 2004 2017 2016 2010 2008 2013 2014 2017 Figure 7 21 WBA SH2 Cash Box Exploded View 4 ...

Page 126: ...81620 O Ring 6 2002 052557 Pusher Link 1 1 2003 070749 Upper Arm Pin 82 1 2004 070750 Left Arm Shaft 82 1 2005 070741 Pusher Link 2 82 2 2006 070748 Upper Right Shaft 82 2 2007 052580 Arm Roller 1 2 2008 064413 SH Pusher Rack 1 2009 052579 Right Guide Roller 1 2010 064424 Spring Bushing 1 2011 052631 Right Roller Pin 2 2012 064521 SH Pusher Spring 1 2013 052628 Left Arm Shaft 1 2014 052626 Gear Ro...

Page 127: ...2117 2114 2103 2103 2101 2102 2100 2104 2114 2112 2115 2110 2118 2113 2106 2114 2104 2117 2131 2114 2114 2132 2133 2134 2121 2155 2122 2124 2123 2125 2155 2155 2126 2127 2131 2132 2133 2134 2126 2128 2113 2130 2114 2129 2124 2123 2125 2121 2122 2155 2155 2155 2147 2151 2152 2147 2150 2114 2155 2149 2148 2155 2114 2153 2115 2154 2114 2155 2142 2143 2147 2144 2155 2146 2145 2147 2137 2114 2136 2115 ...

Page 128: ...13 003707 ø3 E Ring 3 2114 003708 ø4 E Ring 16 2115 038938 ø2x10 Parallel Pin Hard 6 2116 064863 ø2x14 Parallel Pin Hard 1 2117 049531 2 6x8 Phillips Self Tightening 2 2118 005555 M2 6x6 W Washer Small 4 2119 086743 Box Guide A 1 2120 086744 Box Guide B 1 2121 052515 Pulley W5 B 2 2122 052634 Stud Pulley 2 2123 026104 Driven Pulley 2 2124 064422 Bushing 2 2125 064519 Stud Pulley 2 2126 064528 Roll...

Page 129: ...143 064430 Guide Beam 1 2144 064431 Roller Beam 1 2145 064418 Home Arm 1 2146 052650 Flapper Spring 1 2147 034851 Roller 4 2148 064403 Roller Arm 1 2149 064517 Roller Shaft 1 2150 064513 Roller Arm Beam 1 2151 064522 Lever Spring 1 2152 064421 Arm Lever 1 2153 086741 Arm Shaft 1 2154 064420 Home Arm Cam 1 2155 003705 ø2 E Ring 12 Table 7 22 WBA SH2 Cash Box Parts List 5 Ref No EDP No Description Q...

Page 130: ...Frame Unit Parts List Ref No EDP No Description Qty Remark 2200 204990 Base Frame for the Large Cash Box 1 2201 204988 Base Guide for the Large Cash Box 2 2202 204985 Rear Frame for the Large Cash Box 1 2203 206443 Large Cash Box Frame Assy 1 2204 003609 M3x6 W Washer Small 2 2205 006036 M3x4 Washer 10 Figure 7 23 iPRO RC Large Cash Box Frame Unit Exploded View 2205 2200 2201 2202 2204 2204 2203 2...

Page 131: ...4 5 Exploded Views and Parts Lists iPRO RC Series Banknote Recycler Section 7 Optional Lock Unit Exploded View Figure 7 24 Optional Lock Unit Exploded View OP1 OP2 OP3 OP3 OP3 OP7 OP7 OP9 OP8 OP4 OP11 OP11 OP10 OP6 OP5 OP2 Figure 7 24 Optional Lock Unit Exploded View ...

Page 132: ... List Ref No EDP No Description Qty Remark OP1 204987 UBA iPRO RC Key Bracket 1 OP2 204986 UBA iPRO RC Key Lever 1 OP3 204989 Key Unit Block 1 OP4 149984 Key Shaft 1 OP5 149643 Key Cover 1 OP6 149646 Key Tang 1 The lock assy is supplied by the user OP7 003609 M3x6 W Washer Small 1 OP8 003707 ø3 E ring 2 OP9 081564 M2 6x5 Flat Screw Nyloc 2 OP10 010377 M2 6x5 W Washer Small 1 OP11 001767 M3x5 W Was...

Page 133: ...ket Clearing a 2 10 M Model Descriptions Product Number Specifications of 1 2 N Navigation within manual procedure for 1 1 P Performance Testing instructions for 6 1 Pin Assignments Table listing primary interface connector 2 4 2 5 2 6 2 7 2 8 Precautionary Symbols types of 1 2 Primary Features iPRO RC Product Series of 1 4 S Safety pictographs indicating 1 to 3 symbols inside boxed area 1 1 Speci...

Page 134: ...P N 960 000164R_Rev 3 EDP 213631 2018 JAPAN CASH MACHINE CO LTD 8 2 THIS PAGE INTENTIONALLY LEFT BLANK Section 8 iPRO RC Series Banknote Recycler Index ...

Page 135: ...when specific errors occur e g a Banknote Jam inside the Unit The Green and Red LEDs of the iPRO Transport Unit and the three 3 Multi Color LEDs Green Red Yellow of the RC Unit indicate Error Status and Communication Error conditions via their flashing and extinguished lighting sequences LED Indicator Conditions Table A 1 lists the Green and Red LED Status Error Code indications for the iPRO Trans...

Page 136: ...ng regulation time or transportation amount Flashes 5 times The Feed Motor pulse pitches are less than the rated value while initializing Flashes 6 times When the Feed Motor is running the rated value is not detected at the proper time Flashes 7 times When the Stacker Motor is running the rated value is not detected at the proper time Flashes 8 times EEPROM is not read or written Flashes 9 times P...

Page 137: ...een A Reset was not performed after power was supplied Table A 4 Various Recycler Unit LED Flashing Error Code Conditions LED Flashes Error Causes 0 iPRO Transport Unit Performance Error 1 iPRO RC Motor Speed Error 2 Unit disabled to confirm that the RC1 Space Transport Motor is performing correctly 3 Unit disabled to confirm that the RC2 Space Transport Motor is performing correctly 4 Unit disabl...

Page 138: ...e the L Guide Assist Strip Figure A 2 e and install the Length Guide replacement Length Guide Installation To install a new Length Guide into the Recycler Unit proceed as follows 1 Place the new Length Guide in the direction indicated by Graphic Arrow A in Figure A 3a 2 Slide the Length Guide in the direction indicated by Graphic Arrow B and align it to the edge of the RC Recycler Door Figure A 3 ...

Page 139: ...d into both sides of the Recycler Unit This completes the iPRO RC Troubleshooting Section NOTE When installing a Width Guide fit the Width Guide into the Recycler Unit indentations as shown in Figure A 5c NOTE A Width Guide may not be necessary depending on the denomination value desired Refer to the specific Software Information Sheet to confirm the Width Guide selection required for your Country...

Page 140: ... errors may occur when using Reference Paper that has been used for calibration of more than 400 Units Table A 5 Additional Maintenance Equipment Parts List Ltr EDP No A Product EDP Number that begins with a G is a Product developed by JCM E Germany JAC No Description Qty Remark a 202366 Use EDP Reference Paper KS 087 1 b G00205 501 100218R UAC Module 1 c G00230 400 100249R UAC USB Cable 1 d G0021...

Page 141: ...ate Banknotes of different widths and a different stacking configuration 1 2 C 4 Centering Mechanism a mechanical assembly designed to center Banknotes that enter the Validator at skewed angle 1 4 5 Current Limiting Power Source an electronic circuit designed to prevent damage to a Power Supply in the event a short circuit occurs 1 7 D 6 DIP Switch an acronym for Dual In line Package Switch a moun...

Page 142: ...dimensional 1 4 J 11 JCM Tool Suite Standard Edition a JCM PC Application Program that includes Sub routine Programs for Downloading a File Calibrating Sensors examining Performance Metrics testing Acceptor Func tions Enabling Disabling the ICB Feature and viewing an image of the last Banknote accepted 6 1 P 12 Photo Coupler Isolation a method of increasing safety to both the equipment and personn...

Page 143: ...knote Validator The Recy cler adds additional capability and functionality to the iPRO Unit by stacking storing and recycling Banknotes back to the customer on demand These features are particu larly useful during cash transactions and vending operations 1 1 18 RS232C a common Serial Data communication standard Protocol 1 6 T 19 TTL acronym for Transistor to Transistor Logic levels 1 6 ...

Page 144: ...P N 960 000164R_Rev 3 EDP 213631 2018 JAPAN CASH MACHINE CO LTD B 4 Appendix B iPRO RC Series Banknote Recycler Glossary THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 145: ...P N 960 000164R_Rev 3 EDP 213631 2018 JAPAN CASH MACHINE CO LTD iPRO RC Series Banknote Recycler ...

Page 146: ...iPRO RC Series Banknote Recycler P N 960 000164R_Rev 3 EDP 213631 2018 JAPAN CASH MACHINE CO LTD Issue 4088 SME 00 03 ...

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