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Part No. 960-100932R_Rev. A

© 2014, JCM American, Corporation

Part No. 960-100932R_Rev. A

© 2014, JCM American, Corporation

1 2

5

iVIZION® Banknote Validator

Operator’s Guide

Operator’s Guide

June,  2014

CLEANING THE TRANSPORT (MONTHLY/12,000 CYCLES)

1. Open the Rear Transport Cover on the Transport Unit. To do so, pull forward on 

the green release catch on the top of the Transport Unit, to expose the rear section 
of the Transport Unit for cleaning (refer to 

Figure

 

3

).

2. Use a clean, lint-free Micro-Fiber cloth (dampened with cleaning solution) to 

wipe off any dirt and stains from the Optical Sensors (refer to the yellow areas in 

Figure

 

3

). 

3. Locate the Feed-In Optical Sensor Lenses, directly in front of the Anti-Stringing 

Mechanism (refer to the red areas in 

Figure

 

3

). This area features a grooved 

channel in the molding that can collect dust in dirty environments. 

4. Use a clean, lint-free Micro-Fiber cloth to wipe the grooved channel clean, and 

reduce the risk of false “Bill Jam” errors. 

5. Using a clean, lint-free Micro-Fiber cloth (dampened with cleaning solution), 

clean and dry the Feed-In Optical Sensor Lenses located on each side of the 
Transport Path.

NOTE: Be sure to wipe down the entire Bill Path in both the upper and lower 

sections of the Transport Unit.

 Figure 3 

iVIZION Transport Unit

CLEANING THE TRANSPORT (ANNUAL/144,000 CYCLES)

1. Perform the Monthly Transport Cleaning Procedures (refer to Page 5).
2. Perform the 6 Month Transport Cleaning Procedures (refer to Page 9).
3. Use the JCM Tool Suite application to run the Aging Test. Listen for excessive or 

unusual noise. 

4. The Transport Unit uses light pipes for the transfer of some optical signals in the 

unit. Remove the bottom cover of the Transport Unit to clean the Lenses on the 
inside of the Transport Cover where these signals cross over (refer to 

Figure

 

8,

 

yellow areas).

5. Clean the Sensor components on the Processor PCB, using compressed air or 

moisture-free low pressure (LP) air to blow out any dust.

6. Remove the Motor Gear Assembly. 

7. Remove the Encoder PCB from the Motor Gear Assembly. 
8. Use compressed air or moisture-free low pressure (LP) air to blow out any dust or 

debris from the gears.

9. Inspect the Motor Drive Gear Assembly for damaged or worn gears. 

10. Reinstall the Motor Drive Gear Assembly in the Transport Unit, and then reinstall 

the bottom cover.

11. Use a clean, dry, lint-free Microfiber cloth to wipe down the Transport Unit and 

remove any cleaning solution, moisture or residue that may remain on the Optical 
Sensor Lenses.

NOTE: Perform at least 5 Aging Cycles. If necessary, replace the Motor Gear 

Assembly.

NOTE: Refer to Section 4 of the iVIZION Operation and Maintenance Manual 

(JCM P/N 960-100929R) for removal instructions.

NOTE: If necessary, replace the Motor Drive Gear Assembly.

 Figure 8 

iVIZION Transport Unit (Inverted)

Summary of Contents for iVIZION

Page 1: ...e Maintenance Instructions This Guide describes procedures for the cleaning and maintenance of the iVIZION Banknote Validator For additional information refer to Section 2 of the iVIZION Operation and...

Page 2: ...ed Technician s Cleaning Brush JCM P N 501 000097R nylon brush or acid brush Wood or plastic wand PS75 002 or equivalent 12 Volt DC Power Supply or a suitable 24 Volt DC Power Supply JCM Tool Suite In...

Page 3: ...in the Validator Head refer to Figure 2 iVIZION Validator Head Yellow Area Transport Clean all the Sensor Lenses in the Transport Unit refer to Figures 3 and 8 iVIZION Transport Unit Yellow Areas Tra...

Page 4: ...ure residue or haze from the Imaging and Optical Sensor Lenses Make sure the entire Bill Path is free of any smudges streaks or residue NOTE Be sure to wipe down the entire Bill Path in both the upper...

Page 5: ...TRANSPORT ANNUAL 144 000 CYCLES 1 Perform the Monthly Transport Cleaning Procedures refer to Page 5 2 Perform the 6 Month Transport Cleaning Procedures refer to Page 9 3 Use the JCM Tool Suite applic...

Page 6: ...ION 1 Using JCM Tool Suite check the Statistics for information on performance Be sure to note the three most common Error Codes for Banknotes and Tickets During the Maintenance Procedure check areas...

Page 7: ...ing the Maintenance Procedure check areas of the iVIZION Validator that might generate the noted Error Codes 2 Perform a visual inspection of the entire iVIZION Unit Validator Head and Transport Unit...

Page 8: ...ul not to scratch the Rollers Scratched Rollers will collect dirt faster and may require more frequent cleaning Figure 5 iVIZION Validator Head CLEANING THE TRANSPORT 6 MONTHS 72 000 CYCLES 1 Perform...

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