JCM TAIKO, Service Manual

Page 1: ...Service Manual Issue 06 2008 4045 SME 000E...

Page 2: ...y Manufacturer names used in this manual are the registered trademarks of those companies Precautions Machine Design We take all possible measures to ensure the quality of this unit However performanc...

Page 3: ...d lower covers Failure to do so may result in your fingers becoming caught in the moving roller Be careful not to get your finger caught when closing the upper cover Do not modify the TAIKO unit Doing...

Page 4: ...cceptable Bill Width 66mm D Optional Unit 0 Without optional unit 1 With interface pin assignment conversion harness ccTalk compatible 2 ID 001 Interface Type Upper tray for 16PIN connector 3 Individu...

Page 5: ...TAIKO Package TAIKO unit Installation Guide This unit has been carefully packed with special attention taken in regard to quality However if you happen to find any thing damaged of missing please cont...

Page 6: ...nded by 92 31 EEC 93 68 EEC Low Voltage Directive 73 23 EEC Amended by 93 68 EEC and is supported by the following applicable standards EN61000 6 1 2001 EN61000 4 2 1995 A1 1998 A2 2001 EN61000 4 3 20...

Page 7: ...ntal information 1 2 This indicates steps in a procedure Be sure to perform these steps in the order given See This indicates related information to refer This indicates useful or important supplement...

Page 8: ...ical Specifications 2 2 2 1 2 Electrical Specifications 2 2 2 1 3 Environmental Specifications 2 2 2 1 4 Structural Specifications 2 3 2 2 Connector 2 4 2 2 1 Interface Connector X4 ID 003 serial MDB...

Page 9: ...rts 3 5 3 2 1 1 Reccomended Parts X4 ID 003 serial MDB Pulse ccTalk specification 3 5 3 2 1 2 Reccomended Parts 01 ID 001 parallel specification 3 5 3 2 2 Wiring Procedure 3 6 3 3 Clearing Bill JAM 3...

Page 10: ...rocedure 5 9 5 4 Cleaning 5 10 5 5 Maintenance Tool List 5 11 5 6 Wiring Diagram 5 12 5 5 1 PUB 7 Wiring Diagram 5 12 5 5 2 PUB 11 Wiring Diagram 5 13 5 7 Product Support 5 14 Chapter 6 Replacement 6...

Page 11: ...Integration Guide Bill Acceptor...

Page 12: ...k Specification 10 7 2 2 Interface Connector 01 Parallel ID 001 Specification 11 7 2 2 1 Interface Connector Pin Assignment 01 Parallel ID 001 Specification 11 7 3 Interface Circuit 12 7 3 1 ccTalk In...

Page 13: ...ecommended Parts 24 9 1 1 Recommended Parts X4 Serial ID 003 MDB Pulse ccTalk Specification 24 9 1 2 Recommended Parts 01 Parallel ID 001 Specification 24 9 2 Wiring Procedure 25 10 Clearing a Banknot...

Page 14: ...nit or connecting the wiring harness make sure that the power harness is unplugged from the power terminal to avoid unit damage When connecting the wiring harness to TAIKO unit be sure to confirm the...

Page 15: ...ethod 7 Optical Transparency Reflection 11 Optical Transparency Reflection MAG B Country Code ISO 3166 based 3 digit codes C Faceplate Type 0 Without faceplate 1 Bill Width Min 68mm Max 82mm 2 Bill Wi...

Page 16: ...001 EN61000 4 3 2002 A1 2002 EN61000 4 8 1993 A1 2001 EN61000 6 3 2001 EN55022 1994 A1 1995 A2 1997 ClassB EN60950 1 2001 A11 2004 First Edition Authorized signatory on behalf of the responsible perso...

Page 17: ...uide pin K Upper lid open close button L Optional connector No Optional Connector for M DIP switches Parallel ID 001 Interface Specification Top Right Bottom Rear Front C G L D K M H A B F Left J I E...

Page 18: ...May differ depending on the software for your country For details refer to the Software Information Sheet 2 Can be selected using the DIP switches 7 5 1 Refer to DIP switch settings No DIP switch sett...

Page 19: ...lling Type 1 2 3 faceplate 124mm W x 88mm H x 145 2mm D When installing Type 5 faceplate 124mm W x 88mm H x 143mm D Cashbox 2 Supplied by the customer 1 Allow 100 mm above the unit to open the lid for...

Page 20: ...4 Serial ID 003 MDB Pulse ccTalk Specification The following pin assignment is for TAIKO units with a blue JCM logo label If the logo is black the pin assignment may differ For details contact JCM Blu...

Page 21: ...D 001 Specification The following diagram is the interface connector as viewed from the acceptor side or from a relay board 16PIN Connector S16B PADSS 1 JST 7 2 2 1 Interface Connector Pin Assignment...

Page 22: ...on Position 88 17 6 51 Bill Ejection Position 3 2 2 to 6mm Panel Thickness 100 103 Door Installation Position 124 83 Max Bill Width 82 19 66 4 M4 50 Unit mm Top Right Side Bottom Front Rear A The leng...

Page 23: ...ling Type5 Faceplate 25 4 20 45 98 2 6mm Panel Thickness 38 3 Door Installation Position 88 51 Bill Ejection Position 3 125 103 Door Installation Position 100 67 Acceptable Bill Width 66 11 4 39 6 30...

Page 24: ...Item Left Side 8 7 6 5 4 3 2 1 ON 6 7 8 OFF OFF OFF ID 003 ON OFF OFF MDB OFF ON OFF ccTalk Not Encrypted ON ON OFF ccTalk Encrypted ON Pulse 4 SW I F Setting 7 5 1 Basic Settings X4 Serial ID 003 MDB...

Page 25: ...n Mode and the encryption code is unknown perform the Encryption Code Initializing Setting to initialize the Encryption Code to the last 6 digits of the TAIKO serial number Set DIP switch Nos 1 to 6 t...

Page 26: ...pattern 2 7 5 2 Basic Settings 01 Parallel ID 001 Specification ON OFF 1 Test Mode 1 Normal Mode 2 Escrow Mode No Escrow Mode 3 Double Scan Mode 2 Normal Mode 4 Five 5 drumcycle fishing prevention 3...

Page 27: ...he correct size of opening required for installing the TAIKO unit to the door 3 Grasp the TAIKO unit with your hand under the upper lid 4 Press down slightly on the faceplate and raise up on the TAIKO...

Page 28: ...per lid open close buttons once again open the upper lid and grasp the TAIKO unit with your hand under the upper lid 8 Insert the faceplate installation guide pin into the faceplate guide and slide th...

Page 29: ...it clicks into place Be careful not to get your finger caught when closing the upper lid Confirm that the TAIKO unit and faceplate are installed securely to the door To remove the TAIKO unit perform...

Page 30: ...over XG5X 0501 Omron Rock Lever II XG4Z 0002 Omron Applicable Wires UL1061 AWG24 1 27 mm pitch Flat Cable AWG28 UL2651 UL20012 Housing PADP 16V 1 S JST T erminal SPH 002T P0 5L JST Applicable Wires UL...

Page 31: ...ocedure when connecting the power harness 1 Confirm that there is no power being supplied to the power harness 2 Connect the power harness to the TAIKO unit s interface connector 3 Turn on the power a...

Page 32: ...jammed inside the TAIKO unit follow the instructions below to remove the jammed banknote Be sure to turn off the power to the TAIKO unit when opening the upper and lower lids Failure to do so may res...

Page 33: ...or benzine Optical Transparency Sensors Pinch Rollers Feed Rollers MAG Sensor PUB 11 Only With the upper lid open With the lower lid open Snesors Rollers Location 11 Error Codes The number of times t...

Page 34: ...jcm american com URL www jcmamerican com Europe Russia Middle East Africa Japan Cash Machine Germany GmbH M ndelheimer Weg 60 D 40472 D sseldorf Germany Phone 49 211 530645 0 Fax 49 211 530645 65 e ma...

Page 35: ...29 Note...

Page 36: ...30 Note...

Page 37: ...31 Note...

Page 38: ...Copyright 2007 Japan Cash Machine Co Ltd All rights reserved 08 05 4045 IGE 001A c...

Page 39: ...Chapter2 Specifications TAIKO Service Manual 2 1 Specifications 2 2 Connector 2 3 Interface Circuit 2 4 External Dimensions 2 5 DIP Switch Settings Issue 10 2007 4045 SME 002J...

Page 40: ...RH to 85 RH No condensation Storage Humidity 20 RH to 85 RH No condensation Light Disturbande Avoid direct sunlight Interior lighting must be incandescent lamp Angle 15 dgrees or more Illumination 30...

Page 41: ...2 Supplied by the customer 1 Allow 100 mm above the unit to open the lid for removal of the unit from the faceplate 2 The cashbox must be 100 mm or more in depth from the bottom of the TAIKO unit 200...

Page 42: ...the Bill Acceptor side ccTalk Communication Blue Black Box Type Plug XG4C 1034 Omron The following diagram is the interface connector as viewed from the acceptor side or from a relay board When a rel...

Page 43: ...n Pin No Signal Name I O 1 Function 1 NC Not Connected 2 NC Not Connected 3 Enable Disable 4 Enable Disable 5 Vend 6 Vend 7 Vcc 12V DC Power Supply 8 Vss Power Supply GND 9 NC Not Connected 10 NC Not...

Page 44: ...receive line 7 INH INH signal receive line 8 VALID VALID signal send line 9 VEND1 VEND1 signal send line 10 VEND2 VEND2 signal send line 11 VEND3 VEND3 signal send line 12 NC Not Connected 13 NC Not C...

Page 45: ...ccTalk Reserve Reserve 4 3 6 Reserve 5 Reserve NC 9 D17 RB520S 30 D18 1SS400 R1 10K 3 4 IC1B SN74LV 14A 3 5 4 TR 1B UMH9 N ACCEPTOR CPU BOARD GND DC12V 12V 5 GND ccTalk 7 8 1 2 GND ccTalk 4 3 6 5 9 CO...

Page 46: ...1 100pF C2 100pF 5 6 IC1C SN74LV14A 3 5 4 TR 2B UMH9 N D21 1SS400 D19 1SS400 DGND ACCEPTOR CPU BOARD DC12V 12V 5 GND 7 8 1 2 GND Reserve RXD TXD 5 6 3 TXD 4 RXD MDB ID003 Reserve 9 CONTROL BOARD Examp...

Page 47: ...1 PC 1 PS2811 K C1 100pF C2 100pF 5 6 IC1C SN74LV14A 3 5 4 TR 2B UMH9 N D21 1SS400 D19 1SS400 DGND ACCEPTOR CPU BOARD DC12V 12V 5 GND 7 8 1 2 GND RXD TXD 5 6 3 TXD 4 RXD 9 PULSE CONTROL BOARD Example...

Page 48: ...1 3 C 8 1 1 A F A 2 8 3 2 6 D T 7 1 2 B 6 1 3 C 5 1 4 D 3 1 5 E F A 2 8 3 2 6 D T 3 1 6 F 2 1 7 G M C C V M C C V ACCEPTOR CPU BOARD 4 4 4 4 V 5 D V 3 3 D 1 3 4 5 2 0 7 3 5 8 0 5 1 7 1 2 8 0 5 3 4 4...

Page 49: ...it 18 98 47 2 42 7 Door Installation Position 88 17 6 51 Bill Ejection Position 3 2 2 to 6mm Panel Thickness 100 103 Door Installation Position 124 83 Max Banknote Width 82 19 66 4 M4 50 Unit mm Top R...

Page 50: ...rved 2 4 2 When installing the Type5 faceplate with TAIKO unit 25 4 20 45 98 2 6mm Panel Thickness 38 3 Door Installation Position 88 51 Bill Ejection Position 3 125 103 Door Installation Position 100...

Page 51: ...o the Software Specifications SW Reserved Setting Item 1 For details about the Test Mode refer to 5 3 Test Mode 2 The acceptance rate will be improved but operation time will be increased if a banknot...

Page 52: ...F OFF ON OFF Define Pattern 2 ON OFF ON OFF OFF OFF ON OFF ON ON ON ON ON ON OFF OFF ON OFF OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF OFF ON Adjustment Mode 1 Denomination Setting Mode LED Pattern S...

Page 53: ...et DIPswitch Nos 1 6 and 7 to ON and then turn on the power to the TAIKO unit After the LED flashes white set DIPswitch No 1 to OFF to enter the setting mode Insertthedenominationofbanknotethatyouwant...

Page 54: ...the acceptor with DipSw1 3 7 ON Other switches OFF Pattern 3 Power up the acceptor with DipSw1 7 ON Other switches OFF Pattern 4 Power up the acceptor with DipSw1 2 3 7 ON Other switches OFF Pattern...

Page 55: ...code is unknown perform the Encryption Code Initialisation Setting to improve the Encryption to the last 6 didgits of the TAIKO serial number Set DIP switch No 1 to 6 to ON Set DIP switch No 7 and 8...

Page 56: ...Chapter3 Installation Operation 3 1 Installation Removal 3 2 Wiring 3 3 Clearing a Banknote Jam Issue 06 2008 4045 SME 003D...

Page 57: ...re when installing the TAIKO unit 1 Use the panel cutting dimensions given below and create the correct size of opening required for installing the TAIKO unit to the door 2 Hold in the upper lid open...

Page 58: ...back to detach it from the faceplate back and up to detach it from the faceplate 5 Remove the faceplate brackets 2 and the hexagonal nuts 2 from the faceplate then insert the faceplate into the cutout...

Page 59: ...e and slide the TAIKO unit all the way into the guide and then push down as indicated by the arrows 9 Close the upper lid firmly until it clicks into place Confirm that the TAIKO unit and faceplate ar...

Page 60: ...ID 001 I F Harness 3280 05 100 as illustrated below CTPGUU When installing the TAIKO unit or connecting the wiring har ness make sure that the power harness is unplugged from the power terminal The TA...

Page 61: ...Wiring Procedure Perform the following procedure when connecting the power harness 1 Confirm that there is no power being supplied to the power harness 2 Connect the power harness to the TAIKO unit s...

Page 62: ...fingers becoming caught in the moving roller Open the upper lid 1 Confirm that the power to the TAIKO unit is turned off 2 Hold in the upper cover open close buttons and open the upper cover then pull...

Page 63: ...Chapter4 Download Adjustment TAIKO Service Manual 4 1 Download 4 2 Writing Serial No 4 3 Adjustment 4 4 Palm 4 5 Cloning Issue 12 2008 4045 SME 004H...

Page 64: ...it 1 TAIKO Harness A 2 VM 450 Connection Harness 2 1 2 Use a test bench and a harness instead of the power supply A test bench and a harness to be decided by each specification To identify each specif...

Page 65: ...4 Confirm the TAIKO s green LED lamp is flashing A1 JCM Power Supply Unit Part VM 30 EDP 116125 or equivalent TAIKO Unit AC Power Serial Port TAIKO Adapter EDP G00172 PC OS Windows R 98 SE 2000 XP A2...

Page 66: ...er 1 21 exe The following window will be appear 3 Select your PC s COM Port from the Port pull down menu 4 Select 38400 from the Baudrate pull down menu 5 Press the Version Check button to display cur...

Page 67: ...replaced CPU board 4 2 1 Requirements When writing serial No to the TAIKO Unit the following items are required PC OS Windows 98 SE 2000 XP TAIKO Unit TAIKO Harness Download adapter EDP G00172 Writin...

Page 68: ...4 1 2 Connecting Procedure to identify the tool TAIKO Unit PC and Power Supply Unit and the harness connection Be sure that the TAIKO is connected to PC by using the TAIKO Harness 3 Turn the TAIKO Uni...

Page 69: ...current serial number will be displayed in the box next to the button When the CPU board is new nothing is dis played in the box 4 Enter 6 digit of new serial number in the input box next to the Writ...

Page 70: ...nstead of the power supply A test bench and a harness to be decided by each specification To identify each specification refer to following table A ID 003 MDB Pulse ccTalk A1 JCM Power Supply Unit Par...

Page 71: ...lashing 5 Set the DIP switch No 1 OFF and confirm that TAIKO s green LED lamp lights 6 Insert the reference paper KS 070 to the TAIKO Unit Then the roller start rotating and then continue to insert th...

Page 72: ...nt is completed the reference paper come out of the TAIKO Unit automatically Remove the reference paper 10 Confirm the green LED lights and set the DIP switch No 8 ON to start the no paper adjustment...

Page 73: ...nch and a harness instead of the power supply A test bench and a harness to be decided by each specification To identify each specification refer to following table A ID 003 MDB Pulse ccTalk A1 JCM Po...

Page 74: ...ftware from palm the file needs to be converted into prc format Follow the steps below to install the File Converter PdbConvEN exe 1 Save the setup exe SETUP LST PdbConvEN CAB to your PC 2 Double clic...

Page 75: ...nsion is completed Converted file is stored where original file were in 5 Click the Finish button and close the PdbConvEn exe Please import the downlader ID003DWN prc for the palm and the software con...

Page 76: ...following screen will be displayed Palm R Tungsten C TAIKO Unit AC Power Interface Connector Host Machine AC Power B1 JCM Power Supply Unit Part VM 450 EDP 059307 or equivalent Interface Connector Wit...

Page 77: ...g the area A shown below the software information which is currently installed in the TAIKO Unit will be shown 5 Tap the area B and select the software you want to download 6 Tap the Send button to st...

Page 78: ...y A test bench and a harness to be decided by each specification To identify each specification refer to following table A ID 003 MDB Pulse ccTalk A1 JCM Power Supply Unit Part VM 30 EDP 116125 or equ...

Page 79: ...ights yellow 6 When the LED lamp of the Slave TAIKO Unit lights blue or flashes green the clon ing is complete Approx 15 minutes 7 Set the DIP switch of the Master TAIKO Unit No 1 ON 8 When producing...

Page 80: ...e Shooting Maintenance TAIKO Service Manual 5 1 Error Codes 5 2 Trouble Shooting 5 3 Test Mode Diagnostics 5 4 Cleaning 5 5 Maintenance Tool Lists 5 6 Wiring Diagrams 5 7 Product Support Issue 06 2008...

Page 81: ...ction below 5 2 1 General Troubles Symptom Error Message Possible Causes Recovery Action Power is not supplied to the acceptor Verify the specified voltage and ground are supplied to appropriate pins...

Page 82: ...ith fingertips and replace it as required See 7 2 TAIKO PUB 7 PUB 11 Unit There is any foreign objects is on the transport path Remove the foreign objects from the transport path and clean See 5 4 Cle...

Page 83: ...ee 2 5 DIP Switch Setting The command from Host is set to inhibit Set the command to accept CPU Sensor failure is occurred Replace CPU Sensor Board See Chapter 6 Replacement Procedure Sensor needs to...

Page 84: ...IP switch setting is wrong Set all DIP Switches OFF and supply the power to the TAIKO unit Connector is unplugged or is not connected properly Connect all connector properly Connector pin is broken Ve...

Page 85: ...F Exit Flapper Test ON ON OFF ON ON OFF OFF OFF 5 3 2 DIP Switch Test Procedure Test the DIP switches 1 Set all DIP switches ON and then supply the power to the TAIKO uit 2 Set the switch No 1 OFF to...

Page 86: ...5 Penetration Lower to Upper Right NIR 6 Penetration Lower to Upper Left NIR 7 Penetration Lower to Upper Right BLUE 8 Penetration Lower to Upper Left BLUE 5 3 4 Transport Motor Reverse Rotation Test...

Page 87: ...n of the acceptance of the bils 1 Set the switch No 1 2 and 5 ON and supply the power ON 2 Set the switch No 1 OFF to start the test Then insert the bill to the TAIKO unit 3 If the bill is returned th...

Page 88: ...LED lamp lights no error is found If TAIKO s red LED lamp lights the Entrance Flapper has a problem 5 3 9 Exit Flapper Test Procedure Test the exit flapper 1 Set the switch Nos 1 2 4 and 5 ON and tur...

Page 89: ...rate may go down Clean the acceptor parts once a month Wipe out on the sensor with lint free cloth or cotton bud Remove the paper dust or foreign object completely on the rollers DO NOT use the organi...

Page 90: ...unit is to supply the power to TAIKO unit TAIKO Harness A 127527 3280 05 54 This harness is to connect with TAIKO unit ant Power Supply Unit TAIKO Harness B 116488 3280 03 11 This harness is to conne...

Page 91: ...0 06 03 Transport Motor 20PC1212 3280 05 02 3280 05 03 Sensor Board 3280 06 02B CN1 CN3 CN1 CN4 CN2 3280 05 01 3280 05 04 CN3 CN4 CN5 CN6 CN1 CN2 CN7 CN8 USER INTERFACE CONNECTOR MAINTENANCE CONNECTOR...

Page 92: ...12 3280 05 02 3280 05 03 CN1 Sensor Board 3280 06 02B CN3 CN1 NIR B B NIR Ptr Ptr R IR R IR CN4 CN2 3280 05 01 3280 05 04 CN3 CN4 CN5 CN6 CPU BOARD 3280 06 11 NIR B Ptr R IR B NIR Ptr IR R CN1 CN2 CN7...

Page 93: ...Corporation 925 Pilot Road Las Vegas NV 89119 U S A Phone 1 702 651 0000 Fax 1 702 644 5512 e mail customerservice jcm american com URL www jcmamerican com Europe Russia Middle East Africa Japan Cash...

Page 94: ...Manual 6 1 Replacement of Faceplate Guide 6 2 Replacement of CPU Board 6 3 Replacement of MAG Board PUB 11 Only 6 4 Replacement of Sensor Board 6 5 Replacement of Encoder Board Motor Unit 6 6 Replace...

Page 95: ...w the instructions below 1 Take out two 2 screws from bihind the Faceplate unit 2 Remove a 1 Faceplate Guide from the Faceplate 3 Insert a 1 new Faceplate Guide into the Faceplate and then tighten two...

Page 96: ...oard follow the instructions below 1 Insert your fingernail into the gap of left or right side of the Upper Lid Lift up the Upper Lid Cover with your fingernail and remove it 2 Unplug four 4 connector...

Page 97: ...td All rights reserved 6 3 Replacement of MAG Board PUB 11 Only The MAG board is mounted in the PUB 11 unit When replacing the MAG Board follow the instructions below 1 Take out a connector and two 2...

Page 98: ...4 Replacement of Sensor Board When replacing the Sensor Board follow the instructions below 1 Take out two 2 screws from the both left and right side of the TAIKO unit 2 Remove a Upper Lid Side Cover...

Page 99: ...anual 6 6 CHAPTER 6 2006 Japan Cash Machine Co Ltd All rights reserved 3 Remove the transport unit form the Lower Base 4 Take out three 3 screws each from the both side of the Transport Unit Remove th...

Page 100: ...ved 5 Remove the Feed Roller Assy of the both side of the Center Unit Take out three 3 washers each from the both side of the Center Unit 6 Insert the minus driver or equivalent into the encircled are...

Page 101: ...PTER 6 2006 Japan Cash Machine Co Ltd All rights reserved 7 Take out a 1 screw and a 1 prism from the Center Guide A 8 Take out two 2 screws on the Sensor Board Slide aside the Sensor Board and re mov...

Page 102: ...of Encoder Board Motor Unit When replacing the Encoder Board and Motor Unit follow the instructions below 1 Take out a 1 screw from the Center Guide B Refer replacement procedure 6 of 6 4 Replacement...

Page 103: ...rved 6 6 Replacement of Solenoid When replacing the Entrance and Exit Solenoid follow the instructions below 1 Take out two 2 screws from the Lower Guide and then remove the Guide Assy 2 Put the Lower...

Page 104: ...TAIKO Service Manual CHAPTER 6 2006 Japan Cash Machine Co Ltd All rights reserved 3 Remove two 2 Guide Levers from the Lower Guide 4 Take out two 2 screws and then remove a 1 Entrance and a 1 Exit Sol...