KING PIN
x 4
STEERING AND CASTER BLOCK ASSEMBLY:
.030 ALUMINUM
WASHER
x 4
STEERING BLOCK
LEFT & RIGHT
x 1 EACH
4-40 MINI
LOCKNUT
x 2
4-40 x 1/4"
BUTTON HEAD
x 2
CASTER BLOCK
LEFT & RIGHT
x 1 EACH
BALL CUP
x 12
NOTE DIRECTION OF STEERING BLOCK AND CASTER BLOCK
ATTENTION!
TITANIUM TURNBUCKLE
2.00" (CAMBER)
x 2
HINGE PIN 1.55"
(FRONT INNER)
x 2
4-40 x 3/8"
BUTTON HEAD
x 2
SHORT
BALL END
x 4
FRONT A-ARM
x 2
PIVOT SLEEVE
x 2
BALL END DUST COVER
x 14
HINGE PIN 1.OO"
(FRONT OUTER)
x 2
TITANIUM TURNBUCKLE
1.775" (STEERING)
x 2
1. INSTALL ONE 3/16 x 3/8 BEARING ONTO THE CVD AXLE. SLIDE THE AXLE
ASSEMBLY INTO THE BACK OF THE STEERING BLOCK.
2. IN ORDER, SLIDE A BEARING SPACER, 3/16 x 3/8 BEARING,
AND CVD FRONT HEX ONTO THE CVD AXLE.
3. PRESS THE BEARING INTO THE STEERING BLOCK
AND INSERT A ROLL PIN THROUGH THE GROOVE
IN THE CVD HEX AND INTO THE AXLE.
5. PARTIALLY THREAD A FRONT WHEEL NUT ON THE AXLE.
6. SLIDE THE CVD BONE THROUGH THE CASTER BLOCK. WHEN ANGLED
CORRECTLY, THE CVD BONE WILL DROP THROUGH THE CASTER BLOCK
FREELY. FIT THE STEERING BLOCK OVER THE CASTOR BLOCK AND
SECURE IT USING TWO KING PIN SCREWS.
7. SLIDE ONE .030" WASHER ON EACH OF TWO SHORT BALL ENDS.
THREAD ONE BALL END WITH WASHER INTO THE CASTER BLOCK.
(APPLY A SMALL AMOUNT OF THREAD LOCKING COMPOUND)
8. SLIDE ONE SHORT BALL END WITH WASHER INTO THE STEERING BLOCK.
SECURE IT WITH ONE 4-40 MINI LOCKNUT.
9. REPEAT FOR THE OPPOSITE SIDE ASSEMBLY.
3/16 x 3/8 BEARING
3/16 x 3/8 BEARING
KING PIN
x 2
4-40 x 5/16"
SOCKET HEAD
x 4
3/16 x 3/8
BEARING
x 4
2-56 x 1/8"
BUTTON HEAD
x 4
FRONT HINGE
PIN BRACE
x 1
FRONT END COMPONENTS
BAG E
STEP 1
PAGE 15
Summary of Contents for BJ4
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