JD Williams 001 4506 Series, Assembly Instructions Manual

Page 1: ...these instructions fully before starting assembly If you need help or have damaged or missing parts call the Customer Helpline 01709 534123 Please turn to back page for important information when contacting Customer Helpline Dimensions Depth 50 0cm Height 179 9cm Rev E 15 11 2017 001 xx 4506 MADE IN GREAT BRITAIN ...

Page 2: ...rniture when moving it do not drag otherwise the joints may be damaged From time to time check that there are no loose screws on this unit This product should not be discarded with household waste Take to your local authority waste disposal centre 1 Dust surfaces with a soft dry lint free cloth More stubborn marks can be removed using a damp not wet cloth Wipe the surface dry immediately using a s...

Page 3: ... 4cm 9489 9147 Back Panel Folded 170 8x96 0cm Shelf 63 4x46 7cm 9481 Top Rail 62 4x6 0cm 7194 Left End Panel 178 4x49 6cm 9484 Right End Panel 178 4x49 6cm 9485 9487 Door Mirrored 154 0x31 3cm 9479 Door 154 0x31 3cm 2 Top Rail 29 0x6 0cm 9488 Drawer Front 63 0x15 7cm 8552 Left drawer side 42 0x10 0cm Drawer back 60 1x10cm Right drawer side 42 0x10 0cm 622xx4504 624xx7010 623xx4504 Hanging rail 62 ...

Page 4: ... dowel x 28 Code 760003004 A B C E D F H G I J P Q Panel pin x 12 Code 760001012 Panel pin guide x 1 Code 684004501 Hanging supports x 4 Code 680006003 Hingeplate x 9 Code 653006000 12mm screw x 2 Code 690001099 12mm screw x 26 Code 690001008 Support bracket x 1 Code 760001901 M N Panel Holder x 3 Code 680003505 Fully cranked 26mm hinge x 9 Code 652001120 Small cam x 2 Code 760003005 Runner x 2 Co...

Page 5: ...Exploded View 4 9483 9481 9148 4899 9485 9486 9138 9479 9487 9484 7194 9488 9489 684xx6528 684xx6528 9482 9147 622xx4504 624xx7010 623xx4504 9475 8552 7010 if white 7010 if white 8027 if white ...

Page 6: ...not over tighten Step 3 Step 4 B B B B B B 9482 9482 A A A x4 A Fitting cams into the plinths Insert 4 metal cams into plinth panel 9148 A 9148 A A A A A A Fitting cams into the bottom panel Insert 4 metal cams into bottom panel 9483 A x4 A 9483 7194 9488 Q Q Q Q Q Q x4 Connect the top rail to the top panel Using 4 screws secure the top rail and to the top panel 9482 7194 9488 ...

Page 7: ...ging rail support Note A bradawl may be required when attaching the hanging rail support to create the lower hole H F N 9484 H H H F N 9484 9484 Fitting hanging rail support hingeplates to left end Step 6 Fitting cams dowels to the left end panel B x8 A x2 Insert 8 metal dowels and 2 cams into left end panel B A 9484 B B B B B A A B B B ...

Page 8: ... H x3 F x2 x1 F 9485 Assembly Instructions 7 Step 7 Attaching runners to the end panels Position the runner so that the second hole from the front of the runner lines up with the pre drilled hole nearest to the edge of the panel Use screws to secure the runner Slide the runner forward revealing the back of the runner The second hole to the back of the runner will now line up with the second pre dr...

Page 9: ... the right end panel Insert 6 metal dowels and 2 cams into right end panel B A 9485 A A B B B B N F x2 x1 F N Fitting hanging rail support and dowels to divider panel Insert 2 screws through the holes in the hanging rail support into the divider panel Insert 2 metal dowels Note A bradawl may be required when attaching the hanging rail support to create the lower hole F N 9486 B B x2 ...

Page 10: ...s to the divider panel Using 2 screws attach the runner as described previously The runner should sit flush to the edge of the panel Insert 2 wooden dowels into the inner holes of the divider panel Next insert 2 cams R P P x1 R x2 N H H H F P R R A 9486 A A H x3 X X x2 Fitting cams into the back rails Insert 4 metal cams into the large rail 4899 A Insert 4 metal cams into the small rail 9489 A Ste...

Page 11: ...e B Before securing the hinges we recommend you pre mark the doors using a bradawl I I Bradawl C Secure hinges to doors using screws I F I x9 F x18 9138 9138 9138 9138 F F F F F F A B C D 90 Correct I I I D Fit 2 bolts through the pre drilled holes in the door and connect to the handle Repeat on all doors T T T 9138 T x6 S S S x3 ...

Page 12: ...22xx4504 623xx4504 622xx4504 623xx4504 A C C C Step 16 B Insert wooden dowels in drawer back into holes in left right hand drawer sides 623xx4504 624xx7010 622xx4504 B x2 B Left hand side 622xx4504 Drawer Back 624xx7010 Right hand side 623xx4504 C C Insert 2 metal dowels into the the drawer fronts 8552 B B B 8552 7010 if white 7010 if white 7010 if white 7010 if white ...

Page 13: ...l dowels already inserted in the drawer front into the small cams in the left and right hand drawer sides Turn cams 180 degrees to lock D E Step 17 x2 T x1 S S S SLIDE 9475 Foil surface facing upwards Plain chipboard surface to underside 622xx4504 9475 622xx4504 623xx4504 623xx4504 624xx7010 624xx7010 8552 8552 T T T 7010 if white 7010 if white 8027 if white 8027 if white 7010 if white 7010 if whi...

Page 14: ... the floor 9485 9483 9489 Step 19 Step 20 Connect the divider panel to the small back rail and the bottom Connect the wooden dowels in the bottom of the divider panel to the central holes in the bottom panel Connect the metal dowels in the divider panel to the cams in the small back rail 9486 9486 9483 Secure the bottom panel to the divider panels Secure the bottom panel in place with 2 screws in ...

Page 15: ... the right end panel the plinth panel We recommend that an additional person is used to support the plinth panels during this stage and the next stage 9486 9481 4899 9485 9148 Step 22 Connect the left end panel to the bottom large shelf rail and plinth panel Connect the dowels in the left end panel to the cams in the bottom the shelf panel the back rail and the plinth panel 9484 9483 9481 4899 914...

Page 16: ...ight end panel Connect the top panel to the divider and the end panels 9482 9486 9484 9485 Step 24 Slide the back panel into the grooves in the left and right hand end panels Push the back panel into the groove in the top panel 2 people will be required for this step Slide back panel into the grooves 9147 9485 9484 9486 ...

Page 17: ...XX XX XX YY YY YY YY XX XX YY YY XX XX YY YY Measure to external corners Squaring up the unit IMPORTANT Before securing the back it is necessary to square up the unit Make sure that the back panel is still sat in the grooves You can do this by measuring between XX XX andYY YY ensuring these are the same DIAG 1 If they are not DIAG 2 Apply slight pressure as indicated DIAG 3 until they are the same...

Page 18: ...blocks Slide the thin point of the stability blocks between the back panel and the grooves Once inserted fully tighten the screws in the stability blocks Stand the unit up after the stability blocks have been added 2 people will be required for this step M M M M M M 9147 ...

Page 19: ...rams 1 2 and 3 Hanging doors b Tighten screw shown to lock hinges in position See Hinge adjustment page if the doors Repeat the process on the remaining doors B B B Underside view Ensure the underside of screw B slides into slot on hingeplate Hinge correctly attached to hingeplate Hinge incorrectly attached to hingeplate Diagram 1 Diagram 2 Diagram 3 A B ...

Page 20: ...oosen screws shown and move doors to suit Re tighten screws Hinge adjustment b To move doors in or out loosen screw shown and move doors to suit Re tighten screws c To move doors left or right loosen or tighten screw as shown Be careful not to fully unscrew A B C ...

Page 21: ...Assembly Instructions 20 Step 30 Fit the drawers For this step we recommend you follow the helpful hints on the next page 2nd Hole x2 U U ...

Page 22: ...nto second threaded hole in drawer runner d Keeping screwdriver in place push the drawer in until the screwdriver pushes against the panel Remove the screwdriver e f Pull drawer out slowly and line the front hole in the drawer side with the 2nd threaded hole in runner Holding runner and drawer side together insert bolts through the drawer side and into threaded hole in runner Now repeat these step...

Page 23: ...end panel as close to top as possible We do not specify exact location for the bracket this is left to the customer s discretion Fixing to wall Please take care when drilling into the wall avoiding any pipes and wires Wear safety goggles when drilling The use of residual current device RCD is recommended when working with tools If in doubt consult a qualified person Warning 2 people to lift Lift w...

Page 24: ... trim into groove on left and right ends 9484 9485 Ensure the trims are positioned correctly To insert trims use a hammer place a cardboard packing piece between the hammer and trims to protect the trims Your trims may have a protective film on Please remove this after assembly 9485 9484 ...

Page 25: ...You can also e mail your requests to us at customer helpdesk addspacefl co uk Alternatively you can write to us at Customer Service Department Addspace Furniture Limited Braithwell Way Hellaby Industrial Estate Hellaby Rotherham SouthYorkshire S66 8QY We do have an answer machine should you contact us out of office hours so in addition to the above information could you leave your name address day...