JD All-Power G10000EGL, Owner'S Manual

Page 1: ...www jdna com DUAL FUEL GENERATOR 8000 WATT GASOLINE 7000 WATT PROPANE Please read and save these instructions G10000EGL ...

Page 2: ... G y t e f a S 5 Limitations and exclusions 7 s n o i t u a c e r P l a r e n e G Battery 16 Assembly 17 Spark Plug Service 25 Operation 18 Inspection Cleaning Maintenance and Storage 26 Installation 32 Specifications 34 5 3 g n i t s i L s t r a P l a r e n e G 2 altitude kit altitude kit ...

Page 3: ...th the intent to resell the product is an unauthorized reseller unauthorized dealer Please note this Limited Warranty does not apply to floor models or demos except as specifically provided herein or to products sold by unauthorized dealers including without limitation unauthorized resellers on third party websites including without limitation Craigslist eBay Amazon etc Unauthorized dealers are no...

Page 4: ...10000W Dual Fuel Generator 4 JD North America JD North America ...

Page 5: ... worn piston piston rings cylinders valves valveguides carburetor or other internal components 5 Broken or scored parts caused by low oil level dirty or improper grade of oil 6 Engine tune ups and normal maintenance service including but not limited to valve adjustment normal replacement of service items fuel and lubricating oil etc 7 Any engine which has been subject to negligence misuse accident...

Page 6: ...tions Be sure to retain them for future use WARNING WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED CAUTION CAUTIONS INDICATE A POSSIBILITY OF EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT FOLLOWED NOTE NOTES GIVE HELPFUL INFORMATION WARNING IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMA...

Page 7: ...SCIOUSNESS AND MAY LEAD TO DEATH CAUTION FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE TOOL AND OR THE ITEM YOU ARE WORKING ON DANGER CARBON MONOXIDE General Precautions Using a generator indoors WILL KILL YOU IN MINUTES Generator exhaust contains high levels of carbon monoxide CO a poisonous gas you cannot see or smell If you can smell the generator exhaust you are breathi...

Page 8: ...IME AFTER THE ENGINE IS RUN WEAR INSULATED GLOVES OR WAIT UNTIL THE ENGINE AND EXHAUST SYSTEM HAVE COOLED BEFORE HANDLING THESE PARTS Power Output This generator is not designed to power sensitive electronic equipment including computers and medical devices without the addition of an approved line conditioner which is sold separately CAUTION ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHO...

Page 9: ...the event of an electrical malfunction Double insulated tools are equipped with a polarized plug where one blade is wider than the other This plug fits in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation eliminates t...

Page 10: ...lt that is compatible with the electrical characteristics and rated capacities of the generator Before servicing equipment powered by the generator disconnect the equipment from its power input Keep all electrical equipment clean and dry Replace any wiring where the insulation is cracked cut abraded or otherwise degraded Replace terminals that are worn discolored or corroded Keep terminals clean a...

Page 11: ...ot turn it on or off Any generator that cannot be controlled with the power switch is dangerous and must be replaced Generator Use and Care Make sure the power switch is in its OFF position and disconnect the spark plug wire before making any adjustment changing accessories or storing the generator Such preventive safety measures reduce the risk of starting the generator accidentally Store idle ge...

Page 12: ...ailure to follow maintenance instructions may create a risk of electric shock or injury Heart Pacemakers WARNING PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR PHYSICIAN S BEFORE USING THIS PRODUCT ELECTROMAGNETIC FIELDS IN CLOSE PROXIMITY TO A HEART PACEMAKER COULD CAUSE INTERFERENCE TO OR FAILURE OF THE PACEMAKER Installation Ensure installation meets all applicable safety and local and national el...

Page 13: ...r the full length of the generator frame at its low side For trailer installation the generator should be mounted on the center point of the trailer over the wheels The trailer must be capable of supporting the weight of the generator and all contents tools etc Install sound and weather proofing only when it is not raining or snowing to avoid trapping moisture within the generator s area Mechanica...

Page 14: ... safety eye goggles and safety hat Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer Always follow and complete scheduled engine and generator maintenance Chemicals Avoid contact with hot fuel oil exhaust fumes and hot solid surfaces Avoid body contact with fuels oils and lubricants used in the generator If swallowed seek medical treatment immediat...

Page 15: ...sure to use only UL approved cords having the correct gauge and length according to the following table Cord Lengths Nameplate Amps full load 0 5 16 16 12 12 5 1 8 16 14 10 8 1 12 14 12 12 1 15 12 10 15 20 10 10 15 0 ft 50 ft 50 ft 100 ft 100 ft 150 ft 150 ft 200 ft AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG ...

Page 16: ...the battery installed correctly This requires a 12v 18ah lawn tractor battery with the following dimensions The dimensions are Wx7 5 Dx5 Hx7 including terminals A rated cranking amperage of 200 Terminals are regular not reversed Photos below demonstrate battery plate attachment ...

Page 17: ... Wheel kit and handle Check all loose parts against the following list Contact your dealer toll free at 888 896 6881 if any of the loose parts shown are not included with your generator Hardware Check Your Hardware Kit should include 1 2 Two wheels with four washers and four C type clamping springs one axle shaft 3 4 Two generator legs with four bolts and four nuts 1 2 3 4 ...

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Page 19: ...the fuel valve clockwise to the ON position 10000W Dual Fuel Generator 4 To start a cold engine move the choke lever to the CLOSED position To restart a warm engine leave the choke lever in the OPEN position The choke lever opens and closes the choke valve in the carburetor The CLOSED position enriches the fuel mixture from starting a cold engine The OPEN position provides the correct fuel mixture...

Page 20: ...on as the engine warms up Owner s Manual 5 o To To Holding this position longer can damage the starter solenoid and void its warranty Propane Starting perate the Recoil Start Pull the starter grip lightly until you feel resistance then pull briskly Return the starter grip gently Pulling the starter grip operates the recoil start to crank the engine operate the Electric start Push and hold the engi...

Page 21: ...ition For restarting a warm engine move the choke lever to the OPEN position KEY START Turn the key to the START position When engine starts release the key back to the RUN position RECOIL START Turn the key to the RUN position pull the recoil starter slowly until resistance is felt and then pull rapidly to start engine 4 ...

Page 22: ... not in use leave the fuel valve in the OFF position to prevent carburetor flooding and to reduce the possibility of fuel leakage STO P 6 Move the choke lever to the OPEN position 3 Shut down the LPG cylinder fuel knob Note If you need to alternate fuel you can change over directly the GAS LPG fuel switch while the generator is running at no load ...

Page 23: ...IONER MAY CAUSE DAMAGE TO THE EQUIPMENT ALL POWER IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER 2 Once the generator is running simply connect the power cords of 120 volt AC powered tools and equipment into the 120 volt AC dual outlets NOTE THE GENERATOR FEATURES AN AC NON FUSE THERMAL PROTECTOR TO PROTECT THE AC CIRCUIT IN CASE OF AN OV...

Page 24: ...enerator s capacity it may be necessary to group one or more of the tools and or equipment for connection to a separate generator 2 Connect the power cord of a 12V DC powered tool or equipment to the DC Terminals CAUTION MAKE SURE TO CONNECT THE POSITIVE LEAD OF THE POWER CORD TO THE POSITIVE TERMINAL ON THE GENERATOR AND CONNECT THE NEGATIVE LEAD OF THE POWER CORD TO THE NEGATIVE TERMINAL ON THE ...

Page 25: ...lean the spark plug with a wire brush if it is to be reused 5 Measure the plug gap with a feeler gauge Correct as necessary by carefully bending the side electrode The gap should be 0 70 0 80 mm 0 028 0 031in 6 Check that the spark plug washer is in good condition 7 After the spark plug is seated tighten with a spark plug in by hand to prevent cross threading 8 After the spark plug is seated tight...

Page 26: ...e WARNING ALWAYS MAKE SURE THE ENGINE POWER SWITCH IS IN ITS STOP POSITION DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS MAINTENANCE OR CLEANING ...

Page 27: ...ngine has not been run for a long time the sediment cup should be cleaned 1 Turn the fuel valve to the OFF position Remove the sediment cup and O ring 2 Clean the sediment cup and O ring in nonflammable or high flash point solvent 3 Reinstall O ring and sediment cup 4 Turn the fuel valve ON and check for leaks 10000W Dual Fuel Generator ...

Page 28: ...n engine problem occurs have it checked by a qualified service technician before further use Do not use damaged equipment Before each use make sure the engine s oil and gas levels are adequate Before each use remove all debris with a soft brush rag or vacuum Lubricate all moving parts using a premium quality lightweight machine oil Every 50 hours of use drain the old engine oil and replace with a ...

Page 29: ...ment can cause a fire or explosion Use only soapy water or nonflammable solvent 1 Unsnap the air cleaner cover clips remove the air cleaner cover and remove the element 2 Wash the element in a solution of household detergent and warm water then rinse thoroughly or wash in nonflammable or high flash point solvent Allow the element to dry thoroughly 3 Soak the element in clean engine oil and squeeze...

Page 30: ...30 Owner s Manual before use before use before use ...

Page 31: ...llow flames or sparks in the area during this procedure 2 Change the engine oil 3 Remove the spark plug and pour about a tablespoon of clean engine oil into the cylinder Crank the engine several revolutions to distribute the oil then reinstall the spark plug 4 Slowly pull the starter grip until resistance is felt At this point the piston is coming up on its compression stroke and both the intake a...

Page 32: ...NG EQUIPMENT WHEN MOVING IT TO THE INSTALLATION LOCATION ALWAYS CONNECT HOIST LINES TO THE FRAME OF THE GENERATOR General Location Make sure to locate and install the generator outdoors where cooling air is readily available Install the generator so that the air inlets and outlets are not blocked by obstructions such as bushes trees or snow drifts Locating it in the path of heavy winds or snowdrif...

Page 33: ... the concrete slab using 3 8 diameter expansion anchor bolts not supplied Grounding NOTE IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED ELECTRICIAN PERFORM THIS PROCEDURE Connect a 6 AWG grounding wire not included from the ground connector on the generator to a grounding rod not included that has been driven at least 24 inches deep into the earth The grounding rod must be an earth driven copp...

Page 34: ...76 EPA approved 120V 240V AC Load 8000W Gasoline 7000W Propane 2 AC Duplex 120V Outlets 1 120 240V Twist Lock Outlet 10000 W Gasoline 8500W Propane 220 lbs 34 11 hours approx 1 2 load Propane ...

Page 35: ...PARTS LISTING 35 ...

Page 36: ...OLT CYLINDER HE CARBURETOR CYLINDER HE DOWEL PIN BREATHER TUBE APGG10000 A 01 JD APGG10000 A 02 JD APGG10000 A 03 JD APGG10000 A 04 JD APGG10000 A 05 JD APGG10000 A 06 JD APGG10000 A 07 JD APGG10000 A 08 JD APGG10000 A 09 JD APGG10000 A 10 JD APGG10000 A 11 JD APGG10000 A 12 JD APGG10000 A 13 JD JF240 1 1 4 JF240 1 3 1 JF240 1 1 5 JF240 1 1 6 JF240 1 1 3 JF340 2 4 4 Qty 1 1 1 1 1 JF168 10 1 1 JF24...

Page 37: ...JD LOCK PIN 10 mm APGG10000 B 09 JD GOVERNOR ARM SHAFT APGG10000 B 10 JD OILSEAL ø8 ø14 5 APGG10000 B 11 JD DRAIN PLUG WASHER 12mm APGG10000 B 12 JD DRAIN PLUG BOLT APGG10000 B 13 JD OIL SEAL APGG10000 B 14 JD OIL PROTECTOR APGG10000 B 15 JD Qty 2 1 1 1 1 JD Part No 20 4 M6 16 JF340 14 1 1 1 1 1 1 1 1 1 20 6 M10 JF420 2 1 1 20 2 6207 JF168 11 2 8 JF168 11 2 2 JF340 11 2 1 JF340 11 2 9 JF240 2 7 JF...

Page 38: ...0000 C 16 JD DUCT COVER FLANGE BOLT M8 X 35 OIL SCALE OIL SCALE SEAL RING OIL SEAL FLANGE BOLT M8X35 CRANKCASE COVER GOVERNOR SLIDER GOVERNOR GEAR SLIDER SHAFT SLIDER WASHER 6 mm BALL BEARING 6202 BALL BEARING 6207 CRANKCASE COVER PAD DOWEL PIN 8X12 Crankcase cover system assy Qty JD Part No JF340 15 2 1 1 1 1 1 6 1 1 1 1 1 1 1 1 1 2 JF340 17 3 20 4 M8 35 JF240 15 3B JF340 15 5 JF340 15 1B 20 1 35...

Page 39: ...000W Dual Fuel Generator 39 Crankshaft system assy D o N t r a P A P A Description CRANKSHAFT COMP Tapper shaft BALANCER WEIGHT 2 Qty JD Part No JF420 4 2 JF340 4 2 1 1 APGG10000 D 01 JD APGG10000 D 02 JD ...

Page 40: ...PGG10000 E 09 JD APGG10000 E 10 JD A G N I R N O I S S E R P M O C B G N I R N O I S S E R P M O C A G N I R L I O B G N I R L I O m m 0 2 P I L C N I P N O T S I P N O T S I P N I P N O T S I P D O R G N I T C E N N O C R E V O C G N I T C E N N O C T L O B D O R G N I T C E N N O C Qty JD Pa rt No 1 1 1 1 JF420 3 1C JF420 3 2C JF420 3 3C 1 JF420 3 3C 2 JF340 3 6 JF420 3 5C JF390 3 4 JF420 3 1 1 ...

Page 41: ... G N I T S U J D A T O V I P T O V I P M R A R E K C O R M R A R E K C O R 8 M T L O B T O V I P E T A L P E D I U G D O R H S U P H S U P D O R R E T F I L E V L A V T F A H S M A C Qty JD Part No JF340 1 2 8 JF168 1 2 17 JF340 1 2 9 2 2 2 2 2 2 2 1 JF340 1 2 7 JF340 1 2 16 JF340 1 2 14 JF340 1 2 15 JF340 5 JF340 1 2 13 JF340 1 2 11 JF420 1 2 10 JF340 1 2 12 JF340 1 2 19 JF420 1 2 3 JF340 1 2 4B ...

Page 42: ...I O C E R W E R C S G N I T T E S R E N I A T E R G N I R P S G N I R P S N E T A L P T N E T E D R E T R A T S G N I R P S T N E T E D L E E R R E T R A T S L I O C E R G N I R P S N R U T E R T R A T S P M O C E S A C R E T R A T S L I O C E R E P O R R E T R A T S L I O C E R B O N K R E T R A T S 8 X 6 M T L O B E G N A L F 1 Qty JD Pa rt No 1 1 1 2 2 2 JF340 13 1 JF340 13 1 7 JF340 13 1 6 JF3...

Page 43: ...or 43 Fan Cover Assy o N t r a P A P A Description H APGG10000 H 01 JD APGG10000 H 02 JD APGG10000 H 03 JD D U O R H S 2 1 X 6 M T L O B E G N A L F P M O C R E V O C N A F JF420 12 1 Qty JD Part No 20 4 M6 12 4 1 JF340 13 2 1 ...

Page 44: ...tion I APG10000GL I 01 JD APG10000 I 03 JD APG10000 I 04 JD APG10000 I 05 JD PROPANE SUPPLY HOSE CARBURETOR PAPER GASKET CARBURETOR INSULATING PLATE INTAKE PIPE GASKET Qty JD Part No 1 JF420GL 9 4 APG10000GL I 02 JD CARBURETOR 1 JF420GL 9 2 JF340 9 3 JF340 9 1A JF340 1 3 1 1 1 ...

Page 45: ...01 JD APGG10000 J 02 JD APGG10000 J 03 JD APGG10000 J 04 JD APGG10000 J 05 JD L E E H W Y L F Y E K F F U R D O O W L A I C E P S N A F G N I L O O C Y E L L U P R E T R A T S 6 1 M T U N L E E H W Y L F 5 4 3 2 Qty JD Part No JF240 4 1 JF420 4 1 JF168 4 2 2 JF340 12 1 JF340 13 1 1 1 1 1 1 ...

Page 46: ...GG10000 K 02 JD APGG10000 K 03 JD APGG10000 K 04 JD APGG10000 K 05 JD APGG10000 K 06 JD NOISE SUPPERSSOR CAP ASSY IGNITION COIL ASSY STOP SWITCH CORD STOP SWITCH CORD HOLDER FLANGE BOLT M6 X 25 CORD GROMMENT Qty JD Pa rt No 20 4 M6 25 JF340 10 3 JF340 10 2 1 JF340 10 2 2 JF340 10 2 3 JF340 12 4 1 1 1 1 1 ...

Page 47: ...l Generator Starter Motor Assy 47 APA Part No Description L APGG10000 L 01 JD APGG10000 L 02JD APGG10000 L 03 JD R O T O M R E T R A T S SOLENOID FLANGE BOLT M8 35 Qty JD Part No JF340 18 1 JF340 18 2 20 4 M8 35 1 1 2 ...

Page 48: ... L O R T N O C P M O C E S A B L O R T N O C G N I R P S G N I T S U J D A L O R T N O C 4 3 X 5 M W E R C S N A P 2 1 X 6 M T L O B E G N A L F G N I R P S R O N R E V O G G N I R P S N R U T E R E L T T O R H T D O R R O N R E V O G 6 M T U N E G N A L F 6 M T L O B M R A R O N R E V O G M R A L O R T N O C JF340 11 4 1 JF340 11 4 JF340 11 4 3 JF340 11 4 4 20 4 M6 12 JF340 11 2 6 JF340 11 2 5A J...

Page 49: ...EGL N 04 JD G10000EGL N 05 JD SIDE BAFFLE MUFFLER 8 M T U N E G N A L F G10000EGL N 06 JD FLANGE BOLT M6x12 G7500 N 07 JD MOUNTING PLATE MUFFLER FLAN TOP BAFFLE MUFFLER GE BOLT M6x12 MUFFLER BODY 1 2 3 4 6 5 7 G10000EGL N 07 JD Qty o N t r a P D J G7500 17 1 20 4 M6 12 JC6500 7 2 1 JC6500 7 6 20 4 M6 12 G7500 17 2 4 1 1 1 2 2 1 20 6 M8 ...

Page 50: ...3 JD G10000EGL O 04 D G10000EGL O 05 JD G10000EGL O 07 JD G10000EGL O 06 JD AIR CLEANER COVER COMP AIR CLEANER ELEMENT FLANGE NUT M5 AIR CLEANER SEPARATOR AIR CLEANER SEAL AIR CLEANER CASE COMP BREATHER GASKET JD Part No Qty 1 1 6 1 1 1 1 JF240 6 2 1 JF240 6 2 2 JF240 6 2 4 JF240 6 2 3 JF240 6 2 5 JF240 6 1 6 20 6 M5 ...

Page 51: ...7 6 3 Description P G10000EGL P 01 JD G10000EGL P 02 JD G10000EGL P 03 JD G10000EGL P 04 JD G10000EGL P 05 JD G10000EGL P 06 JD G10000EGL P 07 JD G10000EGL P 08 JD G10000EGL P 09 JD G10000EGL P 10 JD G10000EGL P 11 JD G10000EGL P 12 JD FUEL FILLER CAP COMP R E T L I F L E U F FUEL TANK COMP OVERFLOW VALVE FUEL TUBE TUBE CLIP Qty o N t r a P D J APA Part No 1 1 8 0 5 2 6 M R O T S 4 8 4 5 1 F J 1 1...

Page 52: ... ASSY G10000EGL Q 03 JD BREAKER DC BREAKER OIL ALERT LAMP CONTROL PANEL COMP 120V RECEPTACLE G10000EGL Q 08 JD DC12V OUTPUT G10000EGL Q 07 JD 120V RECEPTACLE EARTH TERMINAL SCREW CIRCUIT PROTECTOR 20A G10000EGL Q 09JD CIRCUIT PROTECTOR 20A Qty o N t r a P D J G7500 21 2 G7500 21 3 1 G7500 21 3 2 G3250 21 3 1 G7500 21 3 3 G3250 21 3 2 1 3 1 2 0 0 8 1 G 6 3 1 2 0 0 8 1 G G7500 21 3 4 G3250 21 3 3 3 ...

Page 53: ... G10000EGL R 06 JD G10000EGL R 07 JD FLANGE BOLT M6X54 G10000EGL R 08 JD FLANGE NUT M6 G10000EGL R 09 JD BLACK KNOB G10000EGL R 10 JD SPRING G10000EGL R 11 JD HANDLE PIN AXLE HANDLE PIN G10000EGL R 12 JD A Part No Description R Qty o N t r a P D J JD T5000 17 4 3 2 20 22 M6 4 20 6 M10 4 JF340 17 2A 2 20 4 M6 25 4 G7500 17 1 JW6500 17 10 1 3 2 20 17 M6 2 G3250 17 5 3 1 JW2500 17 10 1 5 4 1 JW2500 1...

Page 54: ...laten G10000EGL R 15 JD FLANGE BOLT M6X25 G10000EGL R 17 JD G10000EGL R 19 JD G10000EGL R 20 JD FLANGE BOLT M10X40 P I R G E L D N A H JF340 18 6 G7500 17 11 20 27 M6 25 1 1 2 BOTTOM RUBBER B M8 JF340 17 2B 2 4 20 4 M10 40 G10000EGL R 18 JD FLANGE NUT M10 4 20 6 M10 G7500 17 10 1 2 1 6 M R E H S A W G7500 11 3 4 4 ...

Page 55: ...GG10000 S 08 JD FLANGE BOLT M6X 179 APGG10000 S 09 JD AUTO VOLTAGE REG ASSY APGG10000 S 10 JD GENERATOR COVER APGG10000 S 12 JD FLANGE BOLT APGG10000 S 13 JD ROTOR COMP APGG10000 S 14 JD BEARING ASSY APGG10000 S 15 JD PLAIN WASHER APGG10000 S 16 JD FLANGE BOLT M10 APGG10000 S 17 JD FLANGE BOLT M5 7 11 APGG10000 S 07 JD SPRING WASHER 5mm HEX NUT M5 APGG10000 S 11 JD 5KW 25 4A 20 4 M5 16 0 75 JF240 ...

Page 56: ...Generator Generator APA Part No Description JD Part No Qty 2 1 55 4 APGG10000 S 18 JD 20 4 M5 16 0 75 2KW 25 5 1 20 9 M5 HEX BOLT M5 X 20 APGG10000 S 19 JD VOLT CHANGE TERMINAL BR AC W APGG10000 S 20 JD PLAIN WASHER 5mm ...

Page 57: ...E BOLT FLANGE NUT Wheel Handle Assy T 1 2 3 4 5 6 7 o N t r a P D J y t Q JW6500 17 10 1 1 2 2 G7500 17 9 2 G3250 17 9 4 G3250 17 9 4 1 G7500 17 5 G7500 17 6 2 GB T 13912 M6X50 4 GB T 62 2 M10 4 G1000EGL T 01 JD G1000EGL T 02 JD G1000EGL T 03 JD G1000EGL T 04 JD G1000EGL T 05 JD G1000EGL T 06 JD G1000EGL T 07 JD ...