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USER MANUAL

JEFMIG185-A – JEFMIG210-A 

185A MIG WELDER - 230V 50Hz

210A MIG WELDER - 230V 50Hz

www.jeffersontools.com

4.5.2

 

 ARGON GAS OR ARGON MIXTURES.

 Cylinders containing 

Argon gas and Argon mixtures have a female thread and will 
require the use of a Bull Nose Adaptor to attach the regulator 
to the cylinder as indicated in fig.4. Ensure that the threads on 
the gas bottle are undamaged and free of oil and grease before 
attaching the regulator. (Oil or grease in the presence of high 
pressure gases is explosive.) Fit the Bull Nose Adaptor to the 
cylinder first and tighten with a spanner. Ensure that the regulator 
has an undamaged gasket before fitting onto the Bull Nose 
Adaptor. Tighten with a spanner.

4.5.3  

 Slide a jubilee clip over each end of the gas hose supplied. Push 
one end of the hose onto the regulator outlet and the other end 
over the gas inlet spigot on the back of the welder. Tighten the 
clips to ensure a good seal.

4.5.4  

 Close the regulator valve by turning it anticlockwise before 
opening the cylinder valve. Stand to one side when opening the 
cylinder valve.

4.5.5  

 Set the regulator flow rate to 5-8 litres/min depending on the 
material to be welded, and whether there are draughts which are 
strong enough to disturb the gas flow.

4.6  

 CONNECT THE TORCH CABLE TO THE WELDER.

 Align the 

pins on the Euro connector with the socket on the welder front 
panel as shown in fig.5. Push the connector into the socket and 
rotate the locking ring (A) clockwise so that it draws the plug 
into the socket as shown in fig.6. 

Note: damage to torches and 

cables is not covered by warranty.

4.7  

 FITTING A REEL OF WIRE.

 These units will accept either a 5kg or 

a 15kg reel of wire. Ensure that the wire diameter used is matched 
by the correct groove size in the drive wheel and the correct tip 
size on the torch as well as the correct torch liner. Failure to do 
this could cause the wire to slip and/or bind.

4.7.1  

 Unscrew the locking knob from the end of the spool holder (see 
fig.7) and remove the spacer. Slide the reel of wire onto the spool 
holder and ensure that the clutch pin at the back of the spool 
holder engages into the guide hole in the wire reel moulding. This 
will prevent the wire reel from freewheeling on the spool holder. 
When using a 5kg reel, slide the spacer onto the spool holder 
before refixing the locking knob. Ensure that the wire is coming off 
the top of the reel in the direction of the wire drive unit as shown in 
fig.8 which shows a 15kg reel of wire in place on the spool holder.

4.8  

 FEED WIRE THROUGH TO TORCH.

 Open the wire feed 

mechanism by pushing the locking/wire tension knob (1) down 
to the right allowing the pressure roller carrier (2) to spring up 
revealing the feed roller as shown in fig.9. Ensure that the required 
feed groove (0.6 or 0.8) is in line with the wire path. See Section 
3.12 on how to reverse or change the roller.

4.8.1  

 Release the wire from the reel and cut off any bent portion 
ensuring that there are no burrs left on the end of the wire. Keep 
the wire under tension at all times to prevent it uncoiling.

4.8.2  

 Straighten about 40-50mm of wire and gently push it through the 
flexible metal sheathed cable (3) and through the 6 or 8mm feed 
roller groove and on into the torch cable liner.

4.8.3  

 Push down the pressure roller carrier onto the wire feed roller and 
hold it down. Lift up the locking/wire tension knob so that it enters 
the slot in the pressure roller carrier and snaps into the indent in 
its top surface. See fig.11. Rotate the tension knob to a medium 
setting i.e. between 2 and 3.

4.8.4  

 Remove gas cup (fig.10-2) and contact tip (1) from end of torch as 
follows: a) Take torch in left hand with the torch tip facing to the 
right. b) Grasp gas cup firmly in your right hand. c) Turn gas cup 
clockwise only and pull it off end of torch tip.

 

 • WARNING! do not turn gas cup anti-clockwise, as this will 

FIG. 5

FIG. 6

FIG. 7

FIG. 8

FIG. 9

FIG. 10

Summary of Contents for JEFMIG185-A

Page 1: ...User Manual v 1 1 JEFMIG185 A JEFMIG210 A...

Page 2: ......

Page 3: ...he product and prior to any maintenance tasks By following all the general safety instructions contained in this manual you will help to ensure operator safety and extend the potential lifespan of the...

Page 4: ...rced Air Torch Euro Non Live BINZEL ERGO 15 2 2 Introduction Specification 3 1 ELECTRICAL SAFETY WARNING It is the user s responsibility to read understand and comply with the following You must check...

Page 5: ...able extension reel is used it should be fully unwound before connection A cable reel with an RCD fitted is recommended since any product which is plugged into the cable reel will be protected The cro...

Page 6: ...oes Turn voltage switch to OFF when not in use DO NOT operate the welder if it or its cables are damaged and DO NOT attempt to fit any unapproved torch or other parts to the welder unit DO NOT get wel...

Page 7: ...hten yet 4 2 2 Slide the handle tube 2 into the socket in the mounting and push fully home 4 2 3 Slide the socket on the right hand handle mounting 3 over the free end of the handle tube and rotate th...

Page 8: ...r Failure to do this could cause the wire to slip and or bind 4 7 1 Unscrew the locking knob from the end of the spool holder see fig 7 and remove the spacer Slide the reel of wire onto the spool hold...

Page 9: ...CHANGING THE DRIVE ROLLER See fig 12 Ensure that the wire diameter used is matched by the correct groove size in the drive wheel and the correct tip size on the torch as well as the correct torch lin...

Page 10: ...you to choose the correct voltage level for the thickness and type of metal being welded 5 3 Wire speed control knob Used to control the wire speed turn clockwise to increase the wire speed or counte...

Page 11: ...ng with a continuous flow of welding wire 4 Symbol for Single phase AC supply 5 Rating of internal protection provided by casing 6 Output U0 Rated minimum and maximum no load voltage I2 U2 Current and...

Page 12: ...lded a Best connection is obtained by grinding clean the point of contact on the workpiece before connecting the earth clamp b The weld area must also be free of paint rust grease etc c When welding a...

Page 13: ...nt the MIG torch at anyone when in use Do not touch the MIG torch nozzle until the welder is switched OFF and the nozzle has been allowed to cool off Never connect disconnect or attempt to service the...

Page 14: ...on 4 8 for removal and replacement 9 5 GAS CUP The gas cup must also be kept clean and free from spatter Build up of spatter inside the gas cup can cause a short circuit at the contact tip which will...

Page 15: ...CB Wire does not feed Feed roller rotates 1 Pressure roller improperly adjusted 2 Dirt copper dust etc have collected in torch liner 3 Gas cup nozzle or tip defective 4 Deformed wire 1 Adjust tension...

Page 16: ...l 11 Nut M8 45 Castor Wheel 12 Fan 46 Thermal Switch 13 Inner Panel 47 Axle Bracket 14 Resistance 48 Pin 15 Relay 49 Washer 16 Axle 50 Wheel 17 Bolt M8 x 25mm 51 Axle 18 Nut M10 52 Handle 19 Plastic K...

Page 17: ...17 USER MANUAL JEFMIG185 A JEFMIG210 A 185A MIG WELDER 230V 50Hz 210A MIG WELDER 230V 50Hz www jeffersontools com...

Page 18: ...the need to provide proof of purchase should a warranty claim be necessary Warranty Repair Should Jefferson confirm the existence of any defect covered by this warranty the defect will be corrected b...

Page 19: ...fective and in need of repair and any repairs needed are covered by the warranty policy In order to qualify for warranty cover all equipment presented must have been used serviced and maintained as in...

Page 20: ...following Directives EN 60974 1 as amended Arc welding equipment Welding power sources Equipment Category MIG Welder Product Name Model JEFMIG185 A JEFMIG210 A Notified Body TUV Product Service Ltd S...

Page 21: ...21 USER MANUAL JEFMIG185 A JEFMIG210 A 185A MIG WELDER 230V 50Hz 210A MIG WELDER 230V 50Hz www jeffersontools com Notes...

Page 22: ...22 USER MANUAL JEFMIG185 A JEFMIG210 A 185A MIG WELDER 230V 50Hz 210A MIG WELDER 230V 50Hz www jeffersontools com Notes...

Page 23: ...23 USER MANUAL JEFMIG185 A JEFMIG210 A 185A MIG WELDER 230V 50Hz 210A MIG WELDER 230V 50Hz www jeffersontools com...

Page 24: ...Herons Way Chester Business Park Chester United Kingdom CH4 9QR Tel 44 0 1244 646 048 Email sales jeffersontools com Before attempting to use this product please read all the safety precautions and o...

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