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USER MANUAL

 v1.1 

40A  Plasma Cutter  - Dual  Voltage 

~

 50Hz

JEFPLAS40A-DV

www.jeffersontools.com

  SAFETY GUIDELINES

  

 

Please read and ensure that you understand all of the operating instructions, safety precautions 
and warnings in this Instruction Manual before operating or maintaining this equipment. An 
accident can often be avoided by recognizing a potentially hazardous situation before it occurs, 
and by observing the appropriate safety procedures. Never use this equipment or modify it in 
any way that has not been specifically recommended by the manufacturer. Contact a qualified 
electrician for advice on any issues relating to electrical safety in your working environment.

GENERAL EQUIPMENT SAFETY

• 

Do not operate the machine without reading and understanding the contents of this user manual. 

• 

This equipment should only be used by competent trained operators. 

• 

Do not operate under the influence of medication or alcohol. 

• 

Regularly inspect the plasma cutter for damage before use. 

• 

Do not use the equipment if damage is detected.

• 

Replace any damaged parts before use (contact your dealer for Jefferson Tools approved replacement parts). 

• 

Always use the machine for its intended purpose, do not modify the equipment for other uses. 

• 

This equipment should only be repaired by fully-trained or approved engineers. 

• 

Ensure that the plasma cutter is not connected to the mains power supply before removing the outer casings to 
carry out repair or maintenance.

WORKING ENVIRONMENT 

• 

Only use in clean, uncluttered environments with good ventilation and sufficient light. 

• 

Do not operate in the vicinity of children or animals.

• 

Do not operate in explosive atmospheres, in the presence of flammable liquids, gases or excessive dust. 

• 

Cutting sparks can ignite dust and fumes.

PERSONAL SAFETY

 

• 

Stay alert, watch what you are doing and use common sense when operating this equipment. 

• 

Never use a plasma cutter while you are tired or under the influence of drugs, alcohol or medication. 

• 

Arc rays and infrared radiation can injure eyes and burn skin. Always wear suitable Personal Protection Equipment 

(PPE) that has been tested to the latest standards and rated for use with this equipment. This includes eye 

protection such as arc shaded (with a DIN Shade 10 lens rating), impact safety full face shield, dust mask or 

respirator, heavy-duty work gloves, non-skid safety shoes and hearing protection. 

• 

Do not wear loose fitting clothing or jewellery. Ensure long hair is tied back before operating this equipment. 

• 

Avoid accidental starting. Always ensure the power switch is in the OFF position before plugging in. 

• 

Do not overreach, ensure that you are working on a firm stable surface with proper footing and balance at all times. 

• 

Ensure that the plasma cutter is suitably rated for the application before use. 

• 

Store in a clean dry environment out of the reach of children. 

• 

Ensure that the plasma cutter is kept clean and well-maintained to ensure safe use and longer working life.

• 

Use a qualified service engineer and contact your Jefferson Dealer for any advice required on the safe operation 

and maintenance of this equipment. 

WARNING:

No responsibility is accepted for incorrect use of this equipment. Incorrect use can result in damage to the equipment 
and danger to the user. Warranty will be void in the event of incorrect use. The warnings, cautions and instructions 
discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be 
understood by the operator that common sense and caution are factors which cannot be built into this product, but must 
be supplied by the operator.

Summary of Contents for JEFPLAS40A-DV

Page 1: ...OLYMPUS User Manual v 1 1 JEFPLAS40A DV PLASMA Dual Voltage 230V 110V 50Hz CUTTER...

Page 2: ......

Page 3: ...to ensure its correct and safe use We recommend that you read the information supplied before carrying out any maintenance or repair By following all the general safety instructions contained in this...

Page 4: ...y Cycle 230V 40A 30 110V 20A 60 Working Pressure 80 110psi Display Analogue Cable Plug 4M x 2 5mm 3 core 16A Dimensions 582 x 343 x 381mm NW GW 9 6kg 15kg EQUIPMENT IDENTIFICATION 1 Thermal Overload 2...

Page 5: ...excessive dust Cutting sparks can ignite dust and fumes PERSONAL SAFETY Stay alert watch what you are doing and use common sense when operating this equipment Never use a plasma cutter while you are t...

Page 6: ...mend that the equipment is connected directly to the power supply without the use of extension leads as the resulting voltage drop can reduce motor performance Always disconnect the equipment from the...

Page 7: ...ode or conductor tong with bare hand Do not wear wet or damaged gloves Protect yourself from electric shock Always insulate yourself from the work piece and ground Use nonflammable dry insulating mate...

Page 8: ...ments A full range of safety equipment is available with full details on our website and latest catalogue You will require arc shaded eye protection DIN Shade 10 recommended a full face shield heavy d...

Page 9: ...cut WARNING TO PREVENT SERIOUS INJURY point torch away from your body when triggering the torch Once the torch is triggered the arc will ignite This unit provides a pilot arc so the cutting torch does...

Page 10: ...ND LUBRICATION PROCEDURE 1 Before each use inspect the general condition of the plasma cutter Check for loose screws cracked or broken parts damaged electrical wiring and any other condition that may...

Page 11: ...ications and choose a suitable material to cut or switch to a more powerful plasma cutter for the task 3 Cutting speed is too fast Reduce torch travel speed 4 Incorrect cutting angle Adjust cutting an...

Page 12: ...12 USER MANUAL v1 1 40A Plasma Cutter Dual Voltage 50Hz JEFPLAS40A DV www jeffersontools com CIRCUIT WIRING DIAGRAM...

Page 13: ...equipment Disposing of this product correctly will help save valuable resources and prevent any potential negative effects on human health and the environment which could otherwise arise from inapprop...

Page 14: ...14 USER MANUAL v1 1 40A Plasma Cutter Dual Voltage 50Hz JEFPLAS40A DV www jeffersontools com PARTS DIAGRAM...

Page 15: ...e Mechanism Holder 1 7 Tube Connector 1 8 Solenoid Valve 1 9 Tube Connector 1 10 Pressure Reducing Valve 1 11 Inductor 1 12 Rubber 1 13 Tube Connector 1 14 Barometric Switch 1 15 Tube Connector 1 16 F...

Page 16: ...recommended as it eliminates the need to provide proof of purchase should a warranty claim be necessary Warranty Repair Should Jefferson confirm the existence of any defect covered by this warranty th...

Page 17: ...n need of repair and any repairs needed are covered by the warranty policy In order to qualify for warranty cover all equipment presented must have been used serviced and maintained as instructed in t...

Page 18: ...es 2014 35 EU Low Voltage Directive 2014 30 EU EMC Directive 2011 65 EU Restriction of Hazardous Substances RoHS Directive Equipment Category Plasma Cutter Notified Testing Body Intertek Model Number...

Page 19: ......

Page 20: ...44 0 1244 646 048 Email sales jeffersontools com IMPORTANT SAFETY FIRST Before attempting to use this product please read all the safety precautions and operating instructions outlined in this manual...

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