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USER MANUAL

 v1.1 

40A  Plasma Cutter  - Dual  Voltage 

~

 50Hz

JEFPLAS40A-DV

www.jeffersontools.com

 

 

PLASMA CUTTING

• 

Mount the metal to be cut to the metal welding/cutting table. It should be mounted so that the cutting debris falls 
onto a non-flammable or cement floor. 

• 

Place the plasma cutter unit no closer than 2 meters from the workpiece to be cut. 

• 

Fix the earth / grounding clamp to a part of the workpiece or metal table that is clean of paint, oil, or dirt. Clamp 

as close as possible to the workpiece but far enough away to avoid  damaging the cable during cutting.  

• 

Set the desired current for the type of metal being cut with the current adjustment knob. Generally and 

depending on the material, thin metals use low current and heavy metals require higher current. 

• 

Ensure the power switch is set to the 

OFF / “0”

 position, then plug the Plasma Cutter’s Power Cord into a 

dedicated, 230V electrical supply (or a 110V supply with a suitable adaptor mounted on the power cable) with 

delayed action type circuit breaker. 

• 

Hold the cutting torch firmly. 

Please Note:

 The torch is “live” when its trigger is pressed.  

• 

Keep the torch away from people and flammables before touching the trigger. 

• 

When everything is in place for cut, press the Power Switch to its 

ON / “1”

 position. The GREEN “Power 

Indicator” will illuminate and machine is ready to cut.  

• 

WARNING! TO PREVENT SERIOUS INJURY: 

point torch away from your body when triggering the torch.  

• 

Once the torch is triggered, the arc will ignite. This unit provides a pilot arc, so the cutting torch does not need to 

contact the workpiece before the cutting arc ignites.  

• 

Trigger the torch and the RED “Cutting Indicator” will illuminate.  

• 

Make sure not to touch anything else with the Torch except the workpiece to be cut. 

• 

Slowly move the cutting torch at a slight angle along the cutting line with the torch tip trailing.  

• 

The air causes the molten metal to fall away from the workpiece being cut. 

 

• 

The machine is equipped with 20 seconds of nozzle air cooling after torch trigger is released.  

• 

When finished cutting, release the trigger on the cutting torch and lift the torch away from the workpiece. 

• 

Press the Power Switch to its 

OFF position “0”

 and set the cutting torch down on the metal workbench.  

• 

Turn off the air supply and unplug the power cord from the power supply  

• 

Allow all components of the Plasma Cutter to completely cool before storing the plasma cutter in a cool dry 
indoor environment - out of the reach of children. 

THERMAL CUTOUT

 

This plasma cutter is equipped with an internal thermal protection system to help prevent damage to the unit. If the 
cutter exceeds the rated duty cycle it may overheat . In this state, the thermal overload indicator light will illuminate 
on the front panel display, the plasma cutter will automatically shut down. The cutter will return to operation when it 
cools down sufficiently.  

Summary of Contents for JEFPLAS40A-DV

Page 1: ...OLYMPUS User Manual v 1 1 JEFPLAS40A DV PLASMA Dual Voltage 230V 110V 50Hz CUTTER...

Page 2: ......

Page 3: ...to ensure its correct and safe use We recommend that you read the information supplied before carrying out any maintenance or repair By following all the general safety instructions contained in this...

Page 4: ...y Cycle 230V 40A 30 110V 20A 60 Working Pressure 80 110psi Display Analogue Cable Plug 4M x 2 5mm 3 core 16A Dimensions 582 x 343 x 381mm NW GW 9 6kg 15kg EQUIPMENT IDENTIFICATION 1 Thermal Overload 2...

Page 5: ...excessive dust Cutting sparks can ignite dust and fumes PERSONAL SAFETY Stay alert watch what you are doing and use common sense when operating this equipment Never use a plasma cutter while you are t...

Page 6: ...mend that the equipment is connected directly to the power supply without the use of extension leads as the resulting voltage drop can reduce motor performance Always disconnect the equipment from the...

Page 7: ...ode or conductor tong with bare hand Do not wear wet or damaged gloves Protect yourself from electric shock Always insulate yourself from the work piece and ground Use nonflammable dry insulating mate...

Page 8: ...ments A full range of safety equipment is available with full details on our website and latest catalogue You will require arc shaded eye protection DIN Shade 10 recommended a full face shield heavy d...

Page 9: ...cut WARNING TO PREVENT SERIOUS INJURY point torch away from your body when triggering the torch Once the torch is triggered the arc will ignite This unit provides a pilot arc so the cutting torch does...

Page 10: ...ND LUBRICATION PROCEDURE 1 Before each use inspect the general condition of the plasma cutter Check for loose screws cracked or broken parts damaged electrical wiring and any other condition that may...

Page 11: ...ications and choose a suitable material to cut or switch to a more powerful plasma cutter for the task 3 Cutting speed is too fast Reduce torch travel speed 4 Incorrect cutting angle Adjust cutting an...

Page 12: ...12 USER MANUAL v1 1 40A Plasma Cutter Dual Voltage 50Hz JEFPLAS40A DV www jeffersontools com CIRCUIT WIRING DIAGRAM...

Page 13: ...equipment Disposing of this product correctly will help save valuable resources and prevent any potential negative effects on human health and the environment which could otherwise arise from inapprop...

Page 14: ...14 USER MANUAL v1 1 40A Plasma Cutter Dual Voltage 50Hz JEFPLAS40A DV www jeffersontools com PARTS DIAGRAM...

Page 15: ...e Mechanism Holder 1 7 Tube Connector 1 8 Solenoid Valve 1 9 Tube Connector 1 10 Pressure Reducing Valve 1 11 Inductor 1 12 Rubber 1 13 Tube Connector 1 14 Barometric Switch 1 15 Tube Connector 1 16 F...

Page 16: ...recommended as it eliminates the need to provide proof of purchase should a warranty claim be necessary Warranty Repair Should Jefferson confirm the existence of any defect covered by this warranty th...

Page 17: ...n need of repair and any repairs needed are covered by the warranty policy In order to qualify for warranty cover all equipment presented must have been used serviced and maintained as instructed in t...

Page 18: ...es 2014 35 EU Low Voltage Directive 2014 30 EU EMC Directive 2011 65 EU Restriction of Hazardous Substances RoHS Directive Equipment Category Plasma Cutter Notified Testing Body Intertek Model Number...

Page 19: ......

Page 20: ...44 0 1244 646 048 Email sales jeffersontools com IMPORTANT SAFETY FIRST Before attempting to use this product please read all the safety precautions and operating instructions outlined in this manual...

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