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Installation Instructions for 92600 
ATV Winch 

3000 lb. Rated Pull 

 

SPECIFICATIONS 

Rated line pull: 3000 lbs. (1360kgs) single line 
Motor: Permanent magnetic DC 12V with 1.2 hp. /0.9kw output 
Gear: Differential planetary 
Gear ratio: 153 : 1 
Wire rope: 3/16

” x 41’ ( 4.8mm x 11m) 

Drum size: 1.25

” x 2.86” ( 31.75mm 72mm) 

Dimensions: L x W x H ( 300mm 105mm 105mm) 
N W.: 7.5 kg 
G.W.: 11 kg 
 

Line speed and motor current (first layer) 

Line pull 

Lbs. 

1000 

2000 

3000 

Kgs 

454 

907 

1360 

Line speed 

FPM 

9.5 

6.6 

3.6 

2.3 

MPM 

2.8 

2.0 

1.1 

0.7 

Motor current 

Amps 

12 

60 

90 

150 

 

Line pull and cable capacity 

Layer of cable              

 

 

Rated line pull per layer 

Lbs.  3000  2320  1890  1590  1380 

Kgs  1360  1052 

858 

720 

620 

Cable capacity per layer 

Ft. 

4.9 

11.5 

19.3 

28.5 

32 

1.5 

3.5 

5.9 

8.7 

10 

 

INTRODUCTION 

Congratulations on your purchase of a JEGS winch. Designed and built to strict specifications. With proper use and 
maintenance your winch should bring you years of satisfying service.  
 

WARNING

 - Read, study and follow all instructions before operating this device. Failure to heed these instructions may 

result in personal injury and/or property damage. 
 
Your winch can develop tremendous pulling forces and if used unsafely or improperly could result in property damage, 
serious injury or death. Ultimately, safe operation of this device rests with you, the operator.  
 

CAUTION

 Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. This 

notation is also used to alert against unsafe practices.  
 

WARNING

 Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. 

 

                                         1-800-345-4545   jegs.com

 

Summary of Contents for 92600

Page 1: ... 28 5 32 M 1 5 3 5 5 9 8 7 10 INTRODUCTION Congratulations on your purchase of a JEGS winch Designed and built to strict specifications With proper use and maintenance your winch should bring you years of satisfying service WARNING Read study and follow all instructions before operating this device Failure to heed these instructions may result in personal injury and or property damage Your winch c...

Page 2: ...onnect the battery 4 1 and motor 5 9 leads Connect the red positive to the in facing terminal marked on the motor and the black Negative to out facing terminal marked on the motor Then connect the red positive lead from the power switch to the positive terminal of the vehicles 12 volt battery Connect the black negative lead from the power switch to the negative terminal of the battery Fig 1 Fig 2 ...

Page 3: ...1 800 345 4545 jegs com ...

Page 4: ...1 Drum Assembly 11 200007 1 Screw M5 5 12 200008 1 T Series Bushing 13 200009 1 2 Thick Flat Washer 14 200010 2 Hex Flange Nut M5 15 200011 1 T Series Base Plate Assembly 16 200012 1 Tension Plate 17 200500 1 T Series F W Knob Assembly 18 200013 1 Elastic Pin 2 5 14 19 200014 2 Cap Screw M6 16 20 200015 2 Screw M5 10 21 200016 2 Screw M8 30 22 200017 2 Flat Washer 8 23 200018 2 Lock Washer 8 24 20...

Page 5: ...Winch Assembly Drawing 1 800 345 4545 jegs com ...

Page 6: ...d electrical connections exist before energizing your winch circuit To install the complete kit you will need to mount the winch contactor handlebar mounted mini rocker switch and remote socket optional on the 2 5ci winch Mounting locations may vary depending on make and model of the ATV Read and understand the following instructions to choose the appropriate mounting locations 1 800 345 4545 jegs...

Page 7: ... on the handle bar Do not tighten over any hoses or cables Once the handle bar switch is mounted route the two bullet terminal wires back to where the contactor will be mounted Splice the end of the red 20ga wire to key controlled electrical wire of the ATV Using a test light locate a suitable wire from the ATV key switch The wire should only have power when the key is in the ON position Use a tes...

Page 8: ...and should not be made Duration of winching pulls should be kept as short as possible If the motor becomes uncomfortably hot to the touch stop winching immediately and let is cool down for a few minutes Do not pull for more than one minute at or near the rated load CAUTION If the motor stalls do not maintain power to the winch Electric winches are designed and made of intermittent use and should n...

Page 9: ... and the winch Fig 3 2 Short pulls from an angle can be used to straighten the vehicle Long pulls should be done with the wire rope at a 90 angle to the winch vehicle When pulling a heavy load place a blanket or jacket over the wire rope five or six feet from the hook In the event of a broken cable it will dampen the snap back For additional protection open the hood of the vehicle as shown in Fig ...

Page 10: ...enly and tightly around the drum The vehicle that is being winched can be slowly driven to add assistance to the winching process Avoid shock loads keep the wire rope under tension p The vehicle to be winched should be placed in neutral and the emergency brake released Only release the brake pedal when under full tension Avoid shock loads to the winch This can damage the winch rope and vehicle q T...

Page 11: ...tor does not turn on Switch Assembly not connected property Loose battery cable connections Solenoid malfunctioning Defective Switch Assembly Defective motor Water has entered motor Insert Switch Assembly all the way into the connector Tighten nuts on all cable connections Tap solenoid to loosen contacts Apply 12volts to coil terminals directly A clicking indicates proper activation Replace Switch...

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