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7.  When torch nozzle touches the work piece, there will be an arc starting. Depress the trigger to start the wire 

feed. NOTE

A push, perpendicular, or drag technique can be used to weld the pieces together.  

8.  Once you depress the trigger and the arc has started, you will notice a molten puddle will form; this puddle is 

the weld bead and will follow the motion of the Welding Gun. Watching the size of the puddle dictates how fast 
you should be moving with the torch. If you burn through the material you are either moving to slow or you need 
to set the machine 

to “LOW” voltage. If you’re not penetrating the base metal you’re either moving too fast or 

you need to set the machine to “HIGH” voltage.  

9.  Release the trigger on the Welding Gun to stop the weld.  
10.  After finished welding, turn off the welder.  

 

TROUBLE SHOOTING 
 

Problem 

Possible Causes 

Arc unable, excessive spatter 

Welding output too high 

 

 

Torch moved too slowly 

Lack of weld penetration 

Welding output too low 

 

 

Torch moved too fast 

 

 

Input voltage too low 

Burning holes in work piece 

Welding output too high 

 

 

Torch moved too slowly 

Welder does not operate(mains 
indicator not lit, no arc produced) 

Check main supply connection 

 

 

Check supply fuse 

Welder does not operate with trigger 
pressed 

Check main supply connection 

 

 

Check supply fuse 

 

 

Check torch trigger and it's connections 

 

 

Thermal overload cut out - allow welder to cool 

 

 

Check PCB correct or not 

– replace PCB 

Break in welding circuit 

Incorrect size of contact tip for wire 

 

 

Contact tip damaged 

– replace contact tip 

 

 

Contact tip loose 

– tighten contact tip 

 

 

Feed rollers worn 

– replace feed rollers 

 

 

Welding wire corroded 

– replace welding wire 

 

 

Pressure roller adjustment incorrect 

– adjust roller 

 

 

Pressure roller sticking 

– lubricate or replace roller 

                                      

 

Summary of Contents for MIG100

Page 1: ...s in accordance with national state and local codes 6 Electric shock could kill 7 Disconnect from power source before assembling disassembly or maintenance of the torch or contact tip or changing wire spools 8 Fumes and welding gases can be dangerous 9 Welding sparks can cause fire or explosion 10 Arc rays can burn 11 Hot metal will burn 12 Electromagnetic fields may be dangerous WARNING PLEASE BE...

Page 2: ...Page 2 1 800 345 4545 jegs com ...

Page 3: ...12 AWG cord for up to 25 feet CHANGING THE DRIVE ROLLER The MIG100 comes set up and ready to use 0 035 0 9mm Flux Core Wire If 0 03 0 8mm wire is to be used the drive roller needs to be adjusted Adjust the drive roller according to the following procedure 1 Open the top door of the welder 2 Lift the Pressure Adjuster PIC C1 out of the way and move the Rocker Arm PIC C2 away from the drive roller 3...

Page 4: ...Roller and into the torch hole 8 Reattach the Rocker arm and reset the Pressure Adjuster 9 Turn on the machine and set the wire speed 10 With the gun pointed away from you and others depress the trigger to begin feeding wire NOTE Watch the drive roller to see if any slippage is occurring between the roller and wire if so turn the machine off and tighten the Pressure Adjuster turn and test again 11...

Page 5: ...d welding turn off the welder TROUBLE SHOOTING Problem Possible Causes Arc unable excessive spatter Welding output too high Torch moved too slowly Lack of weld penetration Welding output too low Torch moved too fast Input voltage too low Burning holes in work piece Welding output too high Torch moved too slowly Welder does not operate mains indicator not lit no arc produced Check main supply conne...

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