JEI DRILLING & CUTTING SOLUTIONS RAILBEAST RDP-36, Operator'S Manual

Page 1: ...1 EMPIRE BUSINESS PARK ENTERPRISE WAY BURNLEY LANCASHIRE UK BB12 6LT TEL 01706 229490 EMAIL sales jeisolutions co uk OPERATOR S MANUAL R RA AI IL LB BE EA AS ST T R RD DP P 3 36 6 PETROL RAIL DRILLING MACHINE ...

Page 2: ...g and removing the hole center positioner 15 3 7 Clamping the machine onto the rail and unclamping 16 3 8 Connecting and disconnecting the cooling system 17 3 9 Drilling 18 4 ACCESSORIES 22 4 1 Rail profile templates 22 4 2 Hole center positioners 23 4 3 Attachment for tram rails 24 4 3 1 General information 24 4 3 2 Installing the clamping unit 25 4 3 3 Installing the annular cutter 26 4 3 4 Inst...

Page 3: ...to the use of a petrol engine the machine does not require electrical supply Ordered separately rail profile templates allow the machine to be clamped onto a rail and hole center positioners allow you to obtain the proper span between holes 1 2 Technical data Engine Honda GXH50 Displacement 49 4 cm3 3 01 cu in Power 1500 W Tool holder 19 mm 3 4 Weldon Maximum drilling diameter with annular cutter ...

Page 4: ...td is prohibited 4 1 3 Equipment included 1 RAILBEAST RDP 36 drilling machine 1 unit 2 Metal box 1 unit 3 Pressure cooling system 5 L 1 unit 4 6 mm hex wrench 1 unit 5 5 mm hex wrench 1 unit 6 4 mm hex wrench 1 unit 7 8 mm combination wrench 1 unit RAILBEAST RDP 36 Operator s Manual 1 unit Honda GXH50 Owner s Manual 1 unit 1 2 3 4 5 6 7 ...

Page 5: ...EIUK COM RAILBEAST RDP 36 This document is protected by copyrights Copying using or distributing without permission of Ansa Group Ltd is prohibited 5 1 4 Dimensions 491 mm 19 5 16 556 mm 21 7 8 365 mm 14 3 8 ...

Page 6: ...ocument is protected by copyrights Copying using or distributing without permission of Ansa Group Ltd is prohibited 6 1 5 Design Arbor Feed lever Carrying handle Pressing screw Engine switch Choke valve lever Fuel valve lever Starter grip ...

Page 7: ...engine switch is set to OFF 11 Before starting make sure that the rail profile templates installed are consistent with the rail standard 12 Do not make holes which diameter or depth differ from those specified in the technical data 13 Never use near flammable liquids or gases or in explosive environments 14 Before every use inspect the machine to ensure it is not damaged Check whether any part is ...

Page 8: ...ngine as described in its manual 23 Repair only in a service center appointed by the seller 24 If the machine falls from any height or has any other damage that could affect the technical state of the machine stop the work and promptly send the machine to the service center for inspection and repair 25 Never leave the machine unattended during work 26 Remove from the worksite and store in a secure...

Page 9: ...ller cap wipe its dipstick clean reinsert the cap into the neck as shown but do not screw the cap in and then remove it again If the oil level marked on the dipstick is below the minimum required fill the oil to the bottom edge of the hole and then reinstall the cap The recommended oil is SAE 10W 30 or different specified in the Honda GXH50 Owner s Manual Always fill with oil of the same grade and...

Page 10: ...ion of Ansa Group Ltd is prohibited 10 3 2 Checking the air filter Remove the air filter cover and then the filter If the filter is dirty clean it as described in the Honda GXH50 Owner s Manual or replace with a new one and then reinsert it and reinstall the cover Never start the engine without an air filter installed ...

Page 11: ... 3 Filling the fuel tank With the engine stopped cold and on a level surface unscrew the fuel filler cap Maintaining the requirements specified in the Honda GXH50 Owner s Manual fill the tank with unleaded fuel with octane rating of at least 95 and then reinstall the cap Never exceed the maximum fuel level allowed Maximum allowed fuel level Fuel level mark ...

Page 12: ... move back the feed lever as far as possible 1 to move out the arbor Wear protective gloves insert the proper pilot pin into the annular cutter 2 and then use a clean and dry cloth to wipe the arbor and cutter Next place the cutter into the arbor 3 so that the flats 4 are aligned with the set screws 5 and then use the 4 mm hex wrench to tighten the set screws To remove the cutter loosen the screws...

Page 13: ...wing figure shows how annular cutters work As the cutter drills into the workpiece the pilot pin retracts and tightens the spring As a result after the cutter drills through the material the slug core is expelled from the cutter Also when pressed the pilot pin allows application of coolant to the inside of the cutter Slug core Spring Pilot pin Annular cutter Arbor ...

Page 14: ...rmission of Ansa Group Ltd is prohibited 14 3 5 Installing and removing the rail profile templates Select rail profile templates not included consistent with rail standard place them on the pins and then tighten with the screws and the 6 mm hex wrench To remove the templates unscrew them with the 6 mm hex wrench ...

Page 15: ...t a hole center positioner not included consistent with rail standard and loosen the levers 1 Place the positioner onto the rail 2 so that the positioner face is aligned with the rail face 3 Then lock the levers in this position Next use the 6 mm hex wrench to tighten the screws 4 so that the positioner is clamped onto the rail 5 To remove the positioner loosen the screws 4 and levers 1 2 3 4 5 1 ...

Page 16: ...ed 16 3 7 Clamping the machine onto the rail and unclamping Place the machine onto the rail 1 so that the locating pin comes into the first groove of the hole center positioner 2 and the pressing screw comes into the resisting socket 3 Then tighten the screw 4 to clamp the machine onto the rail To unclamp the machine loosen the pressing screw 1 4 2 3 ...

Page 17: ...cooling system to the fitting 1 and then fill the bottle with a coolant Do not use only water as the coolant However using emulsions formed from drilling oil and water is adequate Next open the valve 2 and then rotate the handle 3 and move it up down several times to build a pressure inside the bottle To disconnect close the valve 2 pull up the release valve 4 to release excess pressure and then d...

Page 18: ...out permission of Ansa Group Ltd is prohibited 18 3 9 Drilling Set the fuel valve lever to ON To start a cold engine set the choke valve lever to CLOSED To start a warm engine set the choke valve lever to OPEN Fuel valve lever ON ON OFF Choke valve lever CLOSED CLOSED OPEN OPEN OPEN CLOSED Choke valve lever ...

Page 19: ...thout permission of Ansa Group Ltd is prohibited 19 Set the engine switch to ON Hold the carrying handle with one hand and lightly pull the starter grip in the direction of the arrow until you feel resistance and then pull briskly After the engine is started gently return the starter grip ON Engine switch ...

Page 20: ...Group Ltd is prohibited 20 If the choke valve was closed open it Slowly move back the feed lever to move out the cutter and start drilling until the lever is retracted as far as possible When the cutter goes through the workpiece the slug core is expelled from the cutter with a substantial force OPEN OPEN CLOSED Choke valve lever ...

Page 21: ... as far as possible to retract the cutter and then unclamp the machine as described before Next clamp the machine onto the rail in the next groove of the hole center positioner and make a next hole Proceed as described until all holes are made After the work is finished stop the engine close the fuel valve and then pull up the release valve to release excess pressure Fuel valve lever ON OFF OFF ON...

Page 22: ...ts Copying using or distributing without permission of Ansa Group Ltd is prohibited 22 4 ACCESSORIES 4 1 Rail profile templates UIC54 templates RAIL TEMPUIC54 UIC60 templates RAIL TEMPUIC60 P50 templates RAIL TEMPP50 P65 templates RAIL TEMPP65 S49 templates RAIL TEMPS49 ...

Page 23: ...opyrights Copying using or distributing without permission of Ansa Group Ltd is prohibited 23 4 2 Hole center positioners UIC54 positioner RAIL POSUIC54 UIC60 positioner RAIL POSUIC60 P50 positioner RAIL POSP50 P65 positioner RAIL POSP65 S49 positioner RAIL POSS49 ...

Page 24: ...n of Ansa Group Ltd is prohibited 24 4 3 Attachment for tram rails 4 3 1 General information The attachment allows drilling holes in 60R2 73 tram rails 1 Clamping unit 1 unit 2 Hole center positioner 1 unit 3 Set of templates 1 unit 4 Annular cutter extension 1 unit 5 Pilot pin 1 unit Part number RAIL TRAMRAIL 1 2 3 4 5 ...

Page 25: ... copyrights Copying using or distributing without permission of Ansa Group Ltd is prohibited 25 4 3 2 Installing the clamping unit Use the 5 mm hex wrench to remove the standard clamping unit and then in the same place install the clamping unit of the attachment ...

Page 26: ... feed lever as far as possible 1 to move out the arbor Wear protective gloves and place the proper pilot pin into the extension 2 Then use a clean and dry cloth to wipe the arbor extension and cutter Next place the cutter into the extension 3 so that the flats are aligned with the set screws and then use the 4 mm hex wrench to tighten the set screws Place the extension into the arbor and tighten 2...

Page 27: ...g without permission of Ansa Group Ltd is prohibited 27 4 3 4 Installing the rail profile templates Use the 13 mm flat wrench not included to unscrew the nut 1 to separate the templates and then place them on the pins 2 Use the 5 mm hex wrench 3 to tighten the templates and then tighten the nut 1 2 3 ...

Page 28: ...ng or distributing without permission of Ansa Group Ltd is prohibited 28 4 3 5 Installing the hole center positioner Place the hole center positioner onto the rail 1 so that the positioner face is aligned with the rail face 2 Then use the 6 mm hex wrench to tighten the screws 3 1 2 3 ...

Page 29: ...ing without permission of Ansa Group Ltd is prohibited 29 4 3 6 Clamping the machine onto the rail Place the machine onto the rail 1 so that the block comes between the arms 2 and the pressing screw comes into the resisting socket 3 Then tighten the screw 4 to clamp the machine onto the rail 4 1 2 3 ...

Page 30: ...s Copying using or distributing without permission of Ansa Group Ltd is prohibited 30 Before placing the machine on the right hand side of the rail in both templates pull the lock 1 and rotate the bracket 2 Machine on the left hand side 1 2 Machine on the right hand side ...

Page 31: ...RE BUSINESS ENTERPRISE WAY BURNLEY LANCASHIRE BB12 6LT declare with full responsibility that RAILBEAST RDP 36 Petrol Rail Drilling Machine is manufactured in accordance with the following standards EN ISO 12100 2012 and satisfies safety regulations of the guideline 2006 42 WE Person authorized to compile the technical file David McFadden Unit 21 Empire Business Park Burnley Burnley 12th February 2...

Page 32: ...36 Petrol Rail Drilling Machine Serial number Date of test Test results Test 1 Spindle rotational speed with feed lever in the initial position n 130 rpm Spindle moved out by l1 10 2 mm l1 mm Spindle rotational speed n rpm Test 2 Spindle rotational speed with feed lever in the load position nmax 280 15 rpm Spindle moved out by l2 16 2 mm l2 mm Spindle rotational speed nmax rpm Name of tester Quali...

Page 33: ...ing Machine to be free of defects in material and workmanship under normal use for a period of 12 months from the date of sale This warranty does not cover tools Honda GXH50 engine and damage or wear that arise from misuse accident tempering or any other causes not related to defects in workmanship or material Date of production Serial number Date of sale Signature of seller 1 02 15 November 2017 ...